Soap production equipment

Through the design of automated forming and rolling process, the problem of existing soap production equipment requiring manual operation to remove molded soap is solved, and the production efficiency and automation level of the equipment are improved.

CN222809432UActive Publication Date: 2025-04-29NINGBO JIEMEI DAILY CHEM TECH CO LTD
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Patent Information

Application Number
CN202421590691.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-04-29
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

After forming, existing soap production equipment requires manual operation to remove the soap from the mold, resulting in high labor intensity for workers and reduced production efficiency.

Method used

A soap production equipment including a forming mechanism and a mixing mechanism is designed. The forming mechanism injects soap liquid through a drain pipe, uses a laser sensor and a positioning ball to control the valve, and moves the push plate of the pushing component to push the formed soap upward to improve production efficiency.

Benefits of technology

Through the automated forming and rolling process, manual operations are reduced, soap production efficiency is improved, and the problem of high labor intensity is avoided.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses soap production equipment, and relates to the technical field of soap production, the soap production equipment comprises an operation table and a support frame, a forming mechanism and a stirring mechanism are arranged on the surface of the operation table, and the stirring mechanism is positioned in the forming mechanism; the forming mechanism comprises a forming assembly and a pushing assembly; the pushing assembly is located below the forming assembly. The forming assembly comprises a storage tank, a feeding pipe is arranged above the storage tank, and a first motor is fixedly connected to the right side face of the operation table. Through the arrangement of the forming mechanism, liquid soap is injected into forming grooves through a liquid discharging pipe in a forming assembly, opening of a valve is controlled through a laser sensor and a positioning ball, so that the different forming grooves are filled with the liquid soap, a pushing plate of a pushing assembly moves upwards to push out the formed soap in the forming grooves, and meanwhile the formed soap is pushed out of the forming grooves through a plurality of pushing plates at the same time; and soap production is accelerated, the situation that the formed soap is manually taken out of the mold is avoided, and the soap production efficiency of the equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of soap production, in particular to soap production equipment. Background Art

[0002] Soap is a chemical product, the main component of which is fatty acid metal salt. It is usually made into blocks and has the function of washing and cleaning. The production equipment of soap mainly prepares the soap liquid, the raw material of soap, and injects it into the mold, allowing the soap liquid to solidify and form in the mold.

[0003] According to a soap molding device published on the China Patent Network, publication number CN104651100A, it includes a lower mold and an upper mold, the working surface of the lower mold 1 is provided with a molding cavity, a heating tube is provided at the bottom of the molding cavity in the lower mold, the heating tube is connected to a temperature control sensor switch, the working surface of the lower mold is provided with a left jack and a right jack correspondingly, and the working surface of the upper mold is provided with a left plug and a right plug corresponding to the left jack and the right jack. Compared with the prior art, this solution has a simple structure and can squeeze the remaining small soap blocks into a solid whole, which is conducive to saving and reducing the pollution caused by waste to the environment;

[0004] However, the existing device still has the following problems: in the device, small soap pieces are put into the cavity and water is added, and the small soap pieces are melted by the heating tube, and then cooled to form solid soap. However, after the soap is formed, it is necessary to manually remove the formed soap from the mold, which has a high labor intensity and reduces the production efficiency of the soap. Therefore, a soap production device is proposed. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a soap production device, which solves the problem of putting small soap pieces into a cavity and adding water, melting the small soap pieces through a heating tube, and forming solid soap after cooling. However, after the soap is formed, manual operation is required to take the formed soap out of the mold, which increases the labor intensity of the workers and reduces the production efficiency of the soap.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a soap production device, including an operating table and a support frame, the operating table surface is provided with a molding mechanism and a stirring mechanism, the stirring mechanism is located inside the molding mechanism;

[0007] The forming mechanism comprises a forming component and a pushing component;

[0008] The pusher assembly is located below the molding assembly;

[0009] The molding assembly includes a storage tank, a feed pipe is arranged above the storage tank, a first motor is fixedly connected to the right side of the operating table, a slide groove is opened through the top surface of the operating table, a threaded rod and a slider are arranged inside the slide groove, a left end surface of the threaded rod is threaded through the right side of the slider and extends to the left side of the slider, an L-shaped plate is arranged above the slider, a second electric push rod and a material pump are fixedly connected to the top surface of the L-shaped plate, a support plate is arranged on the inner side of the L-shaped plate, a molding groove is opened through the top surface of the operating table, a positioning ball is arranged on the front side of the molding groove, a laser sensor is fixedly connected to the bottom surface of the support plate, a material pumping pipe is fixedly connected to the rear end surface of the material pumping pump feed pipe, and a discharge pipe is fixedly connected to the front end surface of the material pumping pump discharge pipe;

[0010] The pushing assembly includes a connecting plate, a first electric push rod is fixedly connected to the top surface of the connecting plate, an adjustment plate is arranged above the first electric push rod, a sliding rod is arranged above the adjustment plate, a placement groove is opened through the inside of the forming groove, a pushing plate is arranged inside the placement groove, and the top end surface of the sliding rod slides through the bottom surface of the operating table and extends to the inside of the placement groove.

[0011] Preferably, the bottom surface of the support frame is fixedly connected to the bottom surface of the operating table, the side surface of the connecting plate is fixedly connected to the inner side surface of the support frame, the top surface of the output rod of the first electric push rod is fixedly connected to the bottom surface of the adjustment plate, the top surface of the adjustment plate is fixedly connected to the bottom surface of the sliding rod, and the top surface of the sliding rod is fixedly connected to the bottom surface of the push plate. The sliding rod drives the adjustment plate to move upward, so that the soap produced in the molding groove can be pushed out.

[0012] Preferably, the left end face of the first motor output rod passes through the right side face of the operating table and extends to the inside of the slide groove. The left end face of the first motor output rod is fixedly connected to the right end face of the threaded rod. The left end face of the threaded rod is rotatably connected to the inner wall of the slide groove through a bearing seat. The bottom surface of the slider is slidably connected to the bottom surface of the slide groove. The movement of the slider facilitates the movement of the L-shaped plate.

[0013] Preferably, the top surface of the slider is fixedly connected to the bottom surface of the L-shaped plate, the bottom end surface of the second electric push rod output rod passes through the top surface of the L-shaped plate and extends to the inner side of the L-shaped plate, and the bottom end surface of the second electric push rod output rod is fixedly connected to the top surface of the support plate, so that the position of the support plate can be easily adjusted through the second electric push rod.

[0014] Preferably, the positioning ball is fixedly installed on the top surface of the operating table, the bottom end surface of the discharge pipe is fixedly passed through the top surface of the L-shaped plate and the top surface of the support plate to extend to the lower side of the support plate, a valve is arranged inside the discharge pipe, the discharge pipe is arranged as a hose, the bottom end surface of the extraction pipe is fixedly passed through the inner wall of the operating table and the bottom surface of the storage tank to extend to the inside of the storage tank, and the opening of the valve is controlled by the positioning ball and the laser sensor, and the laser sensor model is xsl80.

[0015] Preferably, the bottom surface of the storage tank is fixedly connected to the top surface of the operating table, and the bottom end surface of the feed pipe is fixedly passed through the top surface of the storage tank and extends to the interior of the storage tank, so that the soap liquid can be poured into the storage tank conveniently through the feed pipe.

[0016] Preferably, the stirring mechanism includes a second motor, the bottom surface of the second motor is fixedly connected to the top surface of the storage tank, the bottom end surface of the second motor output rod passes through the top surface of the storage tank and extends to the inside of the storage tank, the bottom end surface of the second motor output rod is fixedly connected to a rotating rod, the bottom end surface of the rotating rod is rotatably connected to the bottom surface of the storage tank through a bearing seat, the surface of the rotating rod is fixedly connected to a connecting rod, and the connecting rod rotates to stir and mix the soap liquid inside the storage tank to prevent precipitation of the soap liquid.

[0017] Preferably, a scraper is fixedly connected to the outer side of the connecting rod, and the outer side of the scraper is slidably connected to the inner side of the storage tank, so that the scraper can scrape off the soap liquid attached to the inner wall of the storage tank.

[0018] Beneficial Effects

[0019] The utility model provides a soap production device. Compared with the prior art, it has the following beneficial effects:

[0020] (1) The soap production equipment, through the setting of the molding mechanism, the liquid soap is injected into the molding groove by the discharge pipe in the molding component, and the opening of the valve is controlled by the laser sensor and the positioning ball, so that the different molding grooves are filled with the soap liquid. The push plate of the pushing component moves upward to push the soap molded in the molding groove. At the same time, multiple push plates push the molded soap out of the molding groove at the same time, thereby speeding up the production of soap, avoiding manual removal of the molded soap from the mold, and improving the soap production efficiency of the equipment.

[0021] (2) The soap production equipment, through the setting of the stirring mechanism, the rotating rod drives the connecting rod and the scraper to rotate, the connecting rod realizes mixing and stirring the soap liquid in the storage tank to prevent the soap liquid from settling and affecting the production quality of the soap, and the scraper scrapes off the soap liquid attached to the inner wall of the storage tank, thereby reducing the waste of soap liquid and improving the production quality of the soap by the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a main stereoscopic view of the utility model;

[0023] Figure 2 This is a front cutaway perspective view of the slide bar of the utility model;

[0024] Figure 3 This is a front perspective view of the threaded rod of the utility model;

[0025] Figure 4 This is a main perspective view of the slide bar of the utility model;

[0026] Figure 5 This is a sectional perspective view of the left side of the support plate of the utility model;

[0027] Figure 6 This is a rear side sectional stereoscopic view of the rotating rod of the utility model.

[0028] In the figure: operating table 1, supporting frame 2, forming mechanism 3, connecting plate 301, first electric push rod 302, adjusting plate 303, sliding rod 304, pushing plate 305, first motor 306, threaded rod 307, sliding block 308, L-shaped plate 309, second electric push rod 310, supporting plate 311, laser sensor 312, positioning ball 313, storage tank 314, extraction pump 315, extraction pipe 316, discharge pipe 317, feed pipe 318, stirring mechanism 4, second motor 401, rotating rod 402, connecting rod 403, scraper 404. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1 - Figure 6 The utility model provides two technical solutions, which specifically include the following embodiments:

[0031] Embodiment 1:

[0032] A soap production device comprises an operating table 1 and a supporting frame 2. A molding mechanism 3 and a stirring mechanism 4 are arranged on the surface of the operating table 1. The stirring mechanism 4 is located inside the molding mechanism 3.

[0033] The forming mechanism 3 includes a forming component and a pushing component;

[0034] The pusher assembly is located below the molding assembly;

[0035] The molding assembly includes a storage tank 314, a feeding pipe 318 is arranged above the storage tank 314, a first motor 306 is fixedly connected to the right side of the operating table 1, a sliding groove is opened through the top surface of the operating table 1, a threaded rod 307 and a slider 308 are arranged inside the sliding groove, the left end surface of the threaded rod 307 is threaded through the right side of the slider 308 and extends to the left side of the slider 308, an L-shaped plate 309 is arranged above the slider 308, a second electric push rod 310 and a material pump 315 are fixedly connected to the top surface of the L-shaped plate 309, a support plate 311 is arranged on the inner side of the L-shaped plate 309, a molding groove is opened through the top surface of the operating table 1, a positioning ball 313 is arranged on the front side of the molding groove, a laser sensor 312 is fixedly connected to the bottom surface of the support plate 311, a material pump 316 is fixedly connected to the rear end surface of the feeding pipe of the material pump 315, and a discharge pipe 317 is fixedly connected to the front end surface of the discharge pipe of the material pump 315;

[0036] The pushing assembly includes a connecting plate 301, the top surface of the connecting plate 301 is fixedly connected to the first electric push rod 302, an adjustment plate 303 is arranged above the first electric push rod 302, a sliding rod 304 is arranged above the adjustment plate 303, a placement groove is opened inside the forming groove, a push plate 305 is arranged inside the placement groove, the top end surface of the slide rod 304 slides through the bottom surface of the operating table 1 and extends to the inside of the placement groove, the bottom surface of the support frame 2 is fixedly connected to the bottom surface of the operating table 1, the side surface of the connecting plate 301 is fixedly connected to the inner side surface of the support frame 2, the top end surface of the output rod of the first electric push rod 302 is fixedly connected to the bottom surface of the adjustment plate 303, the top surface of the adjustment plate 303 is fixedly connected to the bottom surface of the slide rod 304, the top surface of the slide rod 304 is fixedly connected to the bottom surface of the push plate 305, the left end surface of the output rod of the first motor 306 passes through the right side surface of the operating table 1 and extends to the inside of the slide groove, the left end surface of the output rod of the first motor 306 is fixedly connected to the right end surface of the threaded rod 307, the threaded rod 307 The left end surface is rotatably connected to the inner wall of the slide groove through the bearing seat, the bottom surface of the slider 308 is slidably connected to the bottom surface of the inner part of the slide groove, the top surface of the slider 308 is fixedly connected to the bottom surface of the L-shaped plate 309, the bottom end surface of the output rod of the second electric push rod 310 passes through the top surface of the L-shaped plate 309 and extends to the inside of the L-shaped plate 309, the bottom end surface of the output rod of the second electric push rod 310 is fixedly connected to the top surface of the support plate 311, the positioning ball 313 is fixedly installed on the top surface of the operating table 1, and the bottom end surface of the discharge pipe 317 It is fixedly passed through the top surface of the L-shaped plate 309 and the top surface of the support plate 311 and extends to the lower side of the support plate 311. A valve is arranged inside the discharge pipe 317, and the discharge pipe 317 is arranged as a hose. The bottom end surface of the extraction pipe 316 is fixedly passed through the inner wall of the operating platform 1 and the bottom surface of the storage tank 314 and extends to the inside of the storage tank 314. The bottom surface of the storage tank 314 is fixedly connected to the top surface of the operating platform 1. The bottom end surface of the feed pipe 318 is fixedly passed through the top surface of the storage tank 314 and extends to the inside of the storage tank 314.

[0037] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0038] During operation, first, pour the soap liquid into the storage tank 314 through the feed pipe 318, turn on the second motor 401, and the output rod of the second motor 401 drives the connected rotating rod 402 to rotate, so that the connecting rod 403 rotates and drives the scraper 404 to rotate, the connecting rod 403 stirs the soap liquid in the storage tank 314, and the scraper 404 scrapes the soap liquid attached to the inner wall of the storage tank 314; turn on the second electric push rod 310, the output rod of the second electric push rod 310 extends and drives the connected support plate 311 to move downward, and the support plate 311 drives the discharge pipe 317 and the laser sensor 312 to move downward, and the distance between the laser sensor 312 and the positioning ball 313 at this time is recorded and set as the initial distance, when the distance between the laser sensor 312 and the positioning ball 313 is the same as the initial distance, the valve can be automatically opened, and the opening The extraction pump 315 is started, and the extraction pump 315 drives the extraction pipe 316 to extract the soap liquid in the storage tank 314, and discharges it into the molding groove through the discharge pipe 317. After the molding groove is filled with soap liquid, the first motor 306 is turned on, and the output rod of the first motor 306 drives the connected threaded rod 307 to rotate, and the threaded rod 307 drives the connected slider 308 to slide inside the slide groove, and the slider 308 drives the L-shaped plate 309 to move, so that the discharge pipe 317 fills the soap liquid into different molding grooves; the soap liquid solidifies in the molding groove to form solid soap, and the first electric push rod 302 is turned on, and the output rod of the first electric push rod 302 is extended to drive the connected adjustment plate 303 to move upward, and the adjustment plate 303 drives the connected slide rod 304 to move upward, and the slide rod 304 drives the push plate 305 to move upward to push out the solid soap in the molding groove;

[0039] Through the setting of the molding mechanism 3, the discharge pipe 317 in the molding component injects soap liquid into the molding groove, and the laser sensor 312 and the positioning ball 313 are used to control the opening of the valve, so as to fill different molding grooves with soap liquid, and the push plate 305 of the pushing component moves upward to push out the soap molded in the molding groove, and at the same time, multiple push plates 305 push the molded soap out of the molding groove at the same time, thereby speeding up the production of soap, avoiding manual removal of the molded soap from the mold, and improving the soap production efficiency of the equipment.

[0040] Embodiment 2:

[0041] On the basis of the first embodiment, the stirring mechanism 4 includes a second motor 401, the bottom surface of the second motor 401 is fixedly connected to the top surface of the storage tank 314, the bottom end surface of the output rod of the second motor 401 passes through the top surface of the storage tank 314 and extends to the inside of the storage tank 314, the bottom end surface of the output rod of the second motor 401 is fixedly connected to a rotating rod 402, the bottom end surface of the rotating rod 402 is rotatably connected to the bottom surface of the storage tank 314 through a bearing seat, the surface of the rotating rod 402 is fixedly connected to a connecting rod 403, the outer side surface of the connecting rod 403 is fixedly connected to a scraper 404, and the outer side surface of the scraper 404 is slidably connected to the inner side surface of the storage tank 314;

[0042] By setting the stirring mechanism 4, the rotating rod 402 drives the connecting rod 403 and the scraper 404 to rotate. The connecting rod 403 mixes and stirs the soap liquid in the storage tank 314 to prevent the soap liquid from settling and affecting the production quality of the soap. The scraper 404 scrapes off the soap liquid attached to the inner wall of the storage tank 314 to reduce the waste of soap liquid and improve the production quality of the soap by the equipment.

[0043] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the application should be included in the protection scope of the present application.

Claims

1. A soap production device, comprising an operating table (1) and a support frame (2), characterized in that: The surface of the operating table (1) is provided with a forming mechanism (3) and a stirring mechanism (4), and the stirring mechanism (4) is located inside the forming mechanism (3); The forming mechanism (3) comprises a forming component and a pushing component; The pusher assembly is located below the molding assembly; The molding assembly comprises a storage tank (314), a feeding pipe (318) is arranged above the storage tank (314), a first motor (306) is fixedly connected to the right side of the operating table (1), a slide groove is provided through the top surface of the operating table (1), a threaded rod (307) and a slider (308) are arranged inside the slide groove, a left end surface of the threaded rod (307) is threaded through the right side of the slider (308) and extends to the left side of the slider (308), an L-shaped plate (309) is arranged above the slider (308), and the L-shaped plate (309) is provided on the top surface of the operating table (1). 9) A second electric push rod (310) and a material extraction pump (315) are fixedly connected to the top surface, a support plate (311) is arranged on the inner side of the L-shaped plate (309), a forming groove is provided on the top surface of the operating table (1), a positioning ball (313) is arranged on the front side of the forming groove, a laser sensor (312) is fixedly connected to the bottom surface of the support plate (311), a material extraction pipe (316) is fixedly connected to the rear end surface of the feed pipe of the material extraction pump (315), and a discharge pipe (317) is fixedly connected to the front end surface of the discharge pipe of the material extraction pump (315); The pusher assembly comprises a connecting plate (301), the top surface of which is fixedly connected to a first electric push rod (302), an adjusting plate (303) being arranged above the first electric push rod (302), a sliding rod (304) being arranged above the adjusting plate (303), a placement groove being arranged through the inside of the forming groove, a pusher plate (305) being arranged inside the placement groove, and the top surface of the sliding rod (304) slidingly passes through the bottom surface of the operating table (1) and extends to the inside of the placement groove.

2. A soap production equipment according to claim 1, characterized in that: The bottom surface of the support frame (2) is fixedly connected to the bottom surface of the operating table (1), the side surface of the connecting plate (301) is fixedly connected to the inner side surface of the support frame (2), the top surface of the output rod of the first electric push rod (302) is fixedly connected to the bottom surface of the adjustment plate (303), the top surface of the adjustment plate (303) is fixedly connected to the bottom surface of the sliding rod (304), and the top surface of the sliding rod (304) is fixedly connected to the bottom surface of the push plate (305).

3. A soap production equipment according to claim 1, characterized in that: The left end face of the output rod of the first motor (306) passes through the right side face of the operating table (1) and extends into the interior of the slide groove. The left end face of the output rod of the first motor (306) is fixedly connected to the right end face of the threaded rod (307). The left end face of the threaded rod (307) is rotatably connected to the inner wall of the slide groove through a bearing seat. The bottom face of the slider (308) is slidably connected to the bottom face of the interior of the slide groove.

4. A soap production equipment according to claim 1, characterized in that: The top surface of the slider (308) is fixedly connected to the bottom surface of the L-shaped plate (309); the bottom end surface of the output rod of the second electric push rod (310) passes through the top surface of the L-shaped plate (309) and extends to the inner side of the L-shaped plate (309); the bottom end surface of the output rod of the second electric push rod (310) is fixedly connected to the top surface of the support plate (311).

5. A soap production equipment according to claim 1, characterized in that: The positioning ball (313) is fixedly mounted on the top surface of the operating table (1); the bottom end surface of the discharge pipe (317) is fixedly passed through the top surface of the L-shaped plate (309) and the top surface of the support plate (311) and extends to the lower side of the support plate (311); a valve is arranged inside the discharge pipe (317); the discharge pipe (317) is arranged as a hose; the bottom end surface of the extraction pipe (316) is fixedly passed through the inner wall of the operating table (1) and the bottom surface of the storage tank (314) and extends to the inside of the storage tank (314).

6. A soap production equipment according to claim 1, characterized in that: The bottom surface of the storage tank (314) is fixedly connected to the top surface of the operating table (1), and the bottom end surface of the feed pipe (318) is fixedly penetrated through the top surface of the storage tank (314) and extends into the interior of the storage tank (314).

7. A soap production equipment according to claim 1, characterized in that: The stirring mechanism (4) comprises a second motor (401), the bottom surface of the second motor (401) is fixedly connected to the top surface of the storage tank (314), the bottom end surface of the output rod of the second motor (401) passes through the top surface of the storage tank (314) and extends into the interior of the storage tank (314), the bottom end surface of the output rod of the second motor (401) is fixedly connected to a rotating rod (402), the bottom end surface of the rotating rod (402) is rotatably connected to the bottom surface of the interior of the storage tank (314) via a bearing seat, and the surface of the rotating rod (402) is fixedly connected to a connecting rod (403).

8. A soap production equipment according to claim 7, characterized in that: The outer side surface of the connecting rod (403) is fixedly connected with a scraper (404), and the outer side surface of the scraper (404) is slidably connected to the inner side surface of the storage tank (314).

Citation Information

Patent Citations

  • Soap molding device

    CN104651100A