Ultrasonic lace machine
By designing optimized ultrasonic components and flower wheel components in ultrasonic lace machines, the problems of wave instability and low power in the prior art are solved, and more efficient workpiece processing effect and production efficiency are achieved.
Patent Information
- Application Number
- CN202421766655.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-25
AI Technical Summary
The existing ultrasonic lace machines have unstable wave generation and low power, which leads to inappropriate vibration of the flower mold and difficult material penetration, which increases resistance during sewing, reduces production efficiency, and is more obvious when dealing with heavy or high-density materials.
An ultrasonic lace machine is designed, including a table body, a carpet assembly and an ultrasonic assembly. Ultrasonic components emit vibration waves through brackets, belts, carbon brush components and welding heads, and combine them with flower molds through transducers and welding heads to improve the processing effect of the material.
By optimizing the design of the ultrasonic lace machine, the printing, cutting and welding effects of the workpiece are improved, and the production efficiency is enhanced, especially when dealing with heavy or high-density materials.
Smart Images
Figure CN222809736U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile equipment, in particular to an ultrasonic lace machine. Background Art
[0002] Ultrasonic lace machine is a sewing machine, which is mainly used to sew the edges of clothing, shoes and hats to make them present beautiful lace effects. This machine is widely used in the clothing and home textile industries. The main functions of ultrasonic lace machine are trimming, welding, printing, and forming. Its uses include sewing lace of various shapes and patterns, decorative sewing, and trimming at the same time to make the edges smooth and not rough, thereby improving the beauty and added value of the product.
[0003] The ultrasonic lace machines currently on the market often have unstable waves and low power, which makes it impossible for the pattern to maintain appropriate vibration energy during operation, resulting in difficulty in penetrating the material, increasing resistance during sewing, and thus reducing production efficiency. This effect may be more obvious when processing thick or high-density materials. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes an ultrasonic lace machine.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] An ultrasonic lace machine comprises a table body, on which a flower wheel assembly and an ultrasonic assembly are arranged, and the ultrasonic assembly is located at the bottom of the table body and below the flower wheel assembly; the flower wheel assembly comprises an ultrasonic lace machine body, below which a flower mold seat is arranged, in which a side plate shaft is rotatably arranged, and on which a flower mold is installed; a sprocket group is arranged in the ultrasonic lace machine body through the upper motor drive at the bottom of the table body, the sprocket group extends from the output end of the ultrasonic lace machine body and transmits power to the side plate shaft; the ultrasonic assembly comprises a bracket, which is rotated by a belt, a welding head is installed on the top of the bracket, and the welding head emits vibration waves through a carbon brush assembly at the bottom of the bracket.
[0007] In addition, a preferred structure is that an electric box is fixedly arranged at the bottom of the table body, solenoid valves are installed at the legs of the table body, and an electric box foot switch and a cylinder foot switch are arranged at the bottom of the table body.
[0008] In addition, a preferred structure is that a column is fixedly provided at the bottom of the table body, a bracket bearing is fixedly installed on one side of the column through a mounting column, and a bracket is rotatably installed on the bracket bearing.
[0009] In addition, a preferred structure is that a copper ring is provided at the bottom of the bracket, a carbon brush assembly is provided inside the copper ring, the carbon brush assembly is installed on the column through the carbon brush bracket, and the carbon brush assembly is powered by an electrical box.
[0010] In addition, a preferred structure is that a lower motor is mounted on the column via a bracket, an output end of the lower motor is transmission-connected with a belt, and a belt pulley is provided on the bracket corresponding to the belt.
[0011] In addition, a preferred structure is that a transducer is installed on the top of the bracket, and a welding head is arranged on the top of the transducer, and the welding head contacts the bottom of the table body and is located below the flower mold.
[0012] In addition, a preferred structure is that a machine head transmission shaft is rotatably mounted inside the ultrasonic lace machine body through a machine head bearing, and an upper motor chain and a machine head chain are respectively provided at both ends of the machine head transmission shaft.
[0013] In addition, a preferred structure is that an upper motor is installed at the bottom of the table body through a bracket, and an upper motor chain is arranged on the output end of the upper motor. The upper motor chain extends into the ultrasonic lace body and is connected to the machine head transmission shaft.
[0014] In addition, a preferred structure is that the machine head chain extends from the ultrasonic lace machine body and is drivingly connected to the side plate shaft in the flower mold base.
[0015] In addition, a preferred structure is that a cylinder is arranged on the top of the ultrasonic lace body, the output end of the cylinder is connected to the top plate transmission mechanism in the ultrasonic lace body, the bottom of the top plate transmission mechanism extends out from the ultrasonic lace body and is connected to the flower mold base, and the solenoid valve is connected to the cylinder through an electrical signal.
[0016] The beneficial effects of the utility model are as follows: the user can realize the transmission of the flower mold through the electric box foot switch and the cylinder foot switch, and the workpiece can be printed, trimmed and welded through the flower mold. In the printing, trimming and welding process, the printing, trimming and welding effects of the workpiece can be improved by using the transducer and the welding head in combination with the extrusion of the flower mold. In the printing, trimming and welding process, the printing, trimming and welding efficiency of the workpiece can be improved by selecting the ultrasonic power. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the structure of the ultrasonic lace machine proposed by the utility model;
[0018] Figure 2 for Figure 1 An enlarged detailed view of the ultrasonic lace machine body;
[0019] Figure 3 for Figure 1An enlarged detail of the column in the figure;
[0020] Figure 4 The utility model is a schematic diagram of the side structure of the carbon brush assembly of the ultrasonic lace machine.
[0021] In the figure: 1 table body, 11 column, 12 ultrasonic lace body, 2 electric box, 21 electric box foot switch, 22 cylinder foot switch, 23 solenoid valve, 3 upper motor, 31 upper motor chain, 32 machine head transmission shaft, 33 machine head bearing, 34 machine head chain, 35 side plate shaft, 36 flower mold, 4 cylinder, 41 top plate transmission mechanism, 42 flower mold seat, 5 lower motor, 51 belt, 52 belt pulley, 6 bracket bearing, 61 bracket, 7 carbon brush bracket, 71 carbon brush assembly, 72 copper ring, 8 transducer, 81 welding head. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] Reference Figure 1-4 The ultrasonic lace machine comprises a table body 1, on which a flower wheel assembly and an ultrasonic assembly are arranged, and the ultrasonic assembly is located at the bottom of the table body 1 and below the transmission printing assembly. The flower wheel assembly comprises an ultrasonic lace body 12, below which a flower mold seat 42 is arranged, in which a side plate shaft 35 is rotatably arranged, and a flower mold 36 is installed on the side plate shaft 35. A sprocket group is arranged in the ultrasonic lace body 12 through the drive of the upper motor 3 at the bottom of the table body 1, and the sprocket group extends from the output end of the ultrasonic lace body 12 and transmits the side plate shaft 35. The ultrasonic assembly comprises a bracket 61, which is rotated by a belt 51, and a welding head 81 for emitting vibration waves is installed on the top of the bracket 61, and the welding head 81 is powered by a carbon brush assembly 71 at the bottom of the bracket 61.
[0024] Among them, an electric box 2 is fixedly arranged at the bottom of the table body 1, a solenoid valve 23 is installed at the table leg of the table body 1, and an electric box foot switch 21 and a cylinder foot switch 22 are arranged at the bottom of the table body 1. Through the arrangement of the electric box 2, the solenoid valve 23, the upper motor 3, the cylinder 4, the lower motor 5 and the carbon brush assembly 71 can be powered. And it is worth noting that they are all connected to the electric box 2 through electrical signals, and their specific circuit structure and working mode are all existing technologies currently disclosed on the market. They are all common knowledge known to those skilled in the art, and do not belong to the main technical problems to be solved in this technical solution, so they are not elaborated in this utility model.
[0025] The bottom of the table body 1 is fixedly provided with a column 11, one side of the column 11 is fixedly provided with a bracket bearing 6 through a mounting column, and a bracket 61 is rotatably mounted on the bracket bearing 6. By setting the column 11 and the bracket bearing 6, the rotatable installation of the bracket 61 can be achieved.
[0026] Among them, a copper ring 72 is arranged at the bottom of the bracket 61, and a carbon brush assembly 71 is arranged inside the copper ring 72. The carbon brush assembly 71 is installed on the column 11 through the carbon brush bracket 7, and the carbon brush assembly 71 is powered by the electric box 2. Through the arrangement of the copper ring 72 and the carbon brush assembly 7, the bracket 61 can be powered.
[0027] Among them, the lower motor 5 is installed on the column 11 through the bracket, the output end of the lower motor 5 is connected to the belt 51, and the bracket 61 is adapted to be provided with a belt pulley 52 corresponding to the belt 51. Through the setting of the lower motor 5, the belt 51 can be driven, thereby driving the bracket 61 equipped with the belt pulley 52 to rotate.
[0028] The top of the bracket 61 is provided with a transducer 8, and the top of the transducer 8 is provided with a welding head 81, which contacts the bottom of the table body 1 and is located below the pattern 36. By setting the welding head 81 on the top of the transducer 8 and cooperating with the pattern 36 to squeeze the workpiece, a large amount of vibration energy can be generated, so that the material can be processed to form different patterns.
[0029] Among them, the interior of the ultrasonic lace machine body 12 is rotatably mounted with a machine head transmission shaft 32 through a machine head bearing 33, and the two ends of the machine head transmission shaft 32 are respectively provided with an upper motor chain 31 and a machine head chain 34. The bottom of the table body 1 is provided with an upper motor 3 through a bracket, and the output end of the upper motor 3 is provided with an upper motor chain 31, which extends into the ultrasonic lace machine body 12 and is connected to the machine head transmission shaft 32. The machine head chain 34 extends from the ultrasonic lace machine body 12 and is connected to the side plate shaft 35 in the flower mold seat 42. It is worth noting that the parts where the upper motor chain 31 and the machine head chain 34 are driven by the output shaft of the upper motor 3, the machine head transmission shaft 32, and the side plate shaft 35 are all driven by sprockets. Transmission by sprockets is a prior art, so it is not described in detail in the present utility model.
[0030] Among them, a cylinder 4 is arranged on the top of the ultrasonic lace body 12, and the output end of the cylinder 4 is connected to the top plate transmission mechanism 41 in the ultrasonic lace body 12, and the bottom of the top plate transmission mechanism 41 extends from the ultrasonic lace body 12 and is connected to the flower mold seat 42, and the electromagnetic valve 23 is connected to the cylinder 4 through an electrical signal. Through the arrangement of the cylinder 4, the height of the ultrasonic flower mold seat 42 can be adjusted, and a tensioning wheel is arranged on the head chain 34, and the tensioning wheel can be used to adjust the tightness of the head chain 34, so that the head chain 34 can be stably adapted to the height of the flower mold seat 42. And the specific structures of the tensioning wheel and the top plate transmission mechanism 41 are all existing technologies, so they are not described in detail.
[0031] In this embodiment, when the workpiece needs to be printed, trimmed, welded, or composited, the user can first step on the cylinder foot switch 21, thereby controlling the cylinder 4 to drive the flower mold seat 42 to move downward through the top plate transmission mechanism 41, so that the flower mold 36 can be synchronously moved downward and contact the workpiece. Then the user can step on the electric box foot switch 21, and the upper motor 3, the lower motor 5, and the carbon brush assembly 7 work synchronously.
[0032] Furthermore, when the upper motor 3 is working, the output end of the upper motor 3 transmits the drive shaft 32 to the head through the upper motor chain 31. At this time, the head drive shaft 32 starts to rotate, and drives the sprocket at the other end of the head drive shaft 32 to rotate synchronously, thereby driving the head chain 34 to drive the sprocket on the side plate shaft 35 to rotate, thereby driving the pattern 36 to rotate. And the output shaft of the upper motor 3, the head drive shaft 32 and the side plate shaft 35 are all provided with sprockets, which are all connected with the chain through the sprocket, which is the prior art, so no further description is given.
[0033] Furthermore, when the lower motor 5 is working, the output end of the lower motor 5 transmits the belt 51 , thereby driving the bracket 61 located on the bracket bearing 6 to rotate.
[0034] Furthermore, when the foot switch 21 of the electric box is stepped on, the electric box 2 supplies power to the carbon brush assembly 71, and then the current enters the transducer 8 through the copper ring 72, and then the welding head 81 can generate vibration waves through the transducer 8. And because the bracket 61 is in a rotating state, the welding head 81 is also rotating synchronously, which can reduce the wear of the welding head 81. And through the setting of the welding head 81 and the extrusion of the flower mold 36, vibration energy can be generated on the workpiece, thereby improving the printing effect.
[0035] Furthermore, after printing, trimming and welding are completed, the working direction of the cylinder 4 can be changed by powering the solenoid valve 23, so that the flower mold seat 42 can drive the flower mold 36 to move upward and away from the workpiece, thereby realizing the replacement of the workpiece.
[0036] In the utility model, the user can realize the transmission of the pattern mold 36 through the electric box foot switch 21 and the cylinder foot switch 22. The pattern mold 36 can be used to print, trim and weld the workpiece. In the process of printing, trimming and welding, the workpiece can be processed by the transducer 8 and the welding head 81 in combination with the extrusion of the pattern mold 36. This can not only improve the printing effect of the workpiece, but also enhance the printing efficiency of the workpiece.
[0037] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An ultrasonic lace machine, comprising a table (1), characterized in that: The table body (1) is provided with a flower wheel assembly and an ultrasonic assembly, and the ultrasonic assembly is located at the bottom of the table body (1) and below the flower wheel assembly; The flower wheel assembly comprises an ultrasonic lace machine body (12), a flower mold seat (42) is arranged below the ultrasonic lace machine body (12), a side plate shaft (35) is rotatably arranged in the flower mold seat (42), and a flower mold (36) is installed on the side plate shaft (35); A sprocket group is provided in the ultrasonic lace machine body (12) and is driven by an upper motor (3) at the bottom of the table body (1). The sprocket group extends from the output end of the ultrasonic lace machine body (12) and transmits power to the side plate shaft (35); The ultrasonic component comprises a bracket (61), the bracket (61) is rotated by a belt (51), a welding head (81) for generating vibration waves is installed on the top of the bracket (61), and the welding head (81) is powered by a carbon brush assembly (71) arranged at the bottom of the bracket (61).
2. The ultrasonic lace machine according to claim 1, characterized in that: An electric box (2) is fixedly arranged at the bottom of the table body (1), a solenoid valve (23) is installed at the table legs of the table body (1), and an electric box foot switch (21) and a cylinder foot switch (22) are arranged at the bottom of the table body (1).
3. The ultrasonic lace machine according to claim 2, characterized in that: A column (11) is fixedly arranged at the bottom of the table body (1), a bracket bearing (6) is fixedly mounted on one side of the column (11) via a mounting column, and a bracket (61) is rotatably mounted on the bracket bearing (6).
4. The ultrasonic lace machine according to claim 3, characterized in that: A copper ring (72) is provided at the bottom of the bracket (61), a carbon brush assembly (71) is provided inside the copper ring (72), the carbon brush assembly (71) is installed on the column (11) through the carbon brush bracket (7), and the carbon brush assembly (71) is powered by the electric box (2).
5. The ultrasonic lace machine according to claim 4, characterized in that: A lower motor (5) is mounted on the column (11) via a bracket, an output end of the lower motor (5) is connected to a belt (51) for transmission, and a belt pulley (52) is adapted to be arranged on the bracket (61) corresponding to the belt (51).
6. The ultrasonic lace machine according to claim 5, characterized in that: A transducer (8) is installed on the top of the bracket (61), and a welding head (81) is arranged on the top of the transducer (8). The welding head (81) contacts the bottom of the table body (1) and is located below the flower mold (36).
7. The ultrasonic lace machine according to claim 1, characterized in that: A machine head transmission shaft (32) is rotatably mounted inside the ultrasonic lace machine body (12) via a machine head bearing (33), and an upper motor chain (31) and a machine head chain (34) are respectively provided at both ends of the machine head transmission shaft (32).
8. The ultrasonic lace machine according to claim 7, characterized in that: An upper motor (3) is installed at the bottom of the table body (1) via a bracket, and an upper motor chain (31) is provided at the output end of the upper motor (3). The upper motor chain (31) extends into the ultrasonic lace machine body (12) and is connected to the machine head transmission shaft (32).
9. The ultrasonic lace machine according to claim 8, characterized in that: The machine head chain (34) extends out from the ultrasonic lace machine body (12) and is drivingly connected to the side plate shaft (35) in the flower mold base (42).
10. The ultrasonic lace machine according to claim 9, characterized in that: A cylinder (4) is arranged on the top of the ultrasonic lace machine body (12); an output end of the cylinder (4) is drivingly connected to a top plate transmission mechanism (41) in the ultrasonic lace machine body (12); a bottom of the top plate transmission mechanism (41) extends out from the ultrasonic lace machine body (12) and is connected to a flower mold base (42); and a solenoid valve (23) is connected to the cylinder (4) via an electrical signal.