Device for improving density of clay
By designing a device to increase clay density including a hinge frame, a connecting frame and a fixing plate, the auxiliary cleaning and discharge mechanism is used to solve the problem that the scraper cannot effectively clean clay and lacks retaining function, and the effect of increasing clay density and reducing working costs is achieved.
Patent Information
- Application Number
- CN202421445301.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-21
AI Technical Summary
In the existing red clay improved construction compaction device and compaction process, the scraper cannot effectively clean the clay on the surface of the compaction wheel, resulting in a reduction in compaction effect, insufficient clay density, and lack of material barrier function, resulting in increased work costs.
A device for increasing clay density is designed, including a hinge frame, a connecting frame and a fixing plate, and a multiple auxiliary cleaning mechanism and auxiliary discharge mechanism are provided on the surface of the connecting frame. The worm, worm gear and roller mechanism driven by the second motor can be effectively cleaned up the clay, and the rotary rod and roller mechanism driven by the first motor can be realized to prevent unnecessary clay from being discharged.
Effectively clean the clay on the surface of the compaction wheel, improve the compaction effect and clay density, while reducing unnecessary clay discharge through the baffle function and reducing work costs.
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Figure CN222809980U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of clay, in particular to a device for increasing the density of clay. Background Art
[0002] Clay is a sticky soil with very little sand. Water cannot easily pass through it and it has good plasticity. Most clays are formed by the weathering of silicate minerals on the earth's surface. They usually weather in situ and have larger particles with a composition close to the original stones. They are called primary clay or primary clay.
[0003] For example, a red clay improved construction compaction device and compaction process with application publication number "CN117188263A" adopts a push spiral plate to spread the material. The opening and closing and rotation speed of the push spiral plate are affected by the compaction wheel. The compaction wheel starts working when it moves and stops pushing the material when it stops, which ensures the uniformity of spreading the material on the soil surface. After spreading, it is compacted immediately, and the degree of automation is higher. In this way, there is no need to carry out the lime and gravel spreading process separately, which improves the compaction efficiency. However, the red clay improved construction compaction device and compaction process uses a scraper to clean the clay on the surface of the compaction wheel. Because the end of the scraper is fixed to the slide plate and the spring, the scraper cannot clean the clay on the surface of the compaction wheel, so that more clay is attached to the surface of the compaction wheel, which reduces the compaction effect and thus reduces the clay density. The red clay improved construction compaction device and compaction process discharges the material by rotating the compaction wheel. Since there is no material blocking function, a small part of the clay can still be discharged when compaction is not required, thereby increasing the working cost. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that when cleaning the clay on the surface of the compacting wheel by a scraper, the end of the scraper is fixed to the slide plate and the spring, so that the scraper cannot clean the clay on the surface of the compacting wheel, so that more clay is attached to the surface of the compacting wheel, which reduces the compaction effect and thus reduces the clay density. The utility model is an improved construction compacting device and compacting process for red clay, and the material is discharged by rotating the compacting wheel. Since there is no material blocking function, a small part of the clay can still be discharged when compaction is not required, thereby increasing the working cost. A device for increasing the clay density is proposed.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A device for increasing the density of clay is designed, comprising an articulated frame, a connecting frame and a fixed plate, wherein the surface of the connecting frame is provided with a plurality of auxiliary cleaning mechanisms, the surface of the fixed plate is provided with a plurality of auxiliary discharging mechanisms, the surface of the articulated frame is fixedly connected to the connecting frame, the connecting frame is rotatably connected to a compacting wheel via a pin shaft, the surface of the connecting frame is fixedly connected to a material box, a slide groove processed on the material box is slidably connected to a baffle, and the surface of the material box is fixedly connected to the surface of the fixed plate.
[0007] Preferably, the auxiliary discharging mechanism includes a first shell, the surface of the first shell is fixedly connected to the surface of the fixed plate, the inner wall of the first shell is fixedly connected to the first motor through a bracket, the end of the output shaft of the first motor is fixedly connected to a rotating rod, the rotating rod is movably connected to the first roller through a pin shaft, the surface of the first roller fits with the inner wall of the slide groove processed on the moving block, the surface of the moving block is fixedly connected to the first cross bar, and the first cross bar is slidably connected to the first shell through a bracket and a through hole.
[0008] Preferably, a baffle is fixedly connected to the end of the first cross bar, and the first motor passes through the first cross bar through a through hole.
[0009] Preferably, the cleaning mechanism includes a second shell, the surface of the second shell is fixedly connected to the surface of the connecting frame, the inner wall of the second shell is fixedly connected to a second motor via a bracket, the end of the output shaft of the second motor is fixedly connected to a worm, the worm is rotatably connected to a protruding portion of the inner wall of the second shell via a bearing, the worm is meshed with a worm wheel, the worm wheel is rotatably connected to the second shell via a pin, a rotating block is fixedly connected to the surface of the worm wheel, the surface of the rotating block is fitted with the surface of the second roller, the second roller is rotatably connected to the second cross bar via a pin, and the second cross bar is slidably connected to the second shell via a bracket and a through hole.
[0010] Preferably, the second cross bar is slidably connected to the connecting frame via a through hole, and a scraper is fixedly connected to the end of the second cross bar.
[0011] Preferably, a spring is sleeved on the surface of the second cross bar, one end of the spring is fixedly connected to the surface of the protruding portion of the second cross bar, and the other end of the spring is fixedly connected to the inner wall of the second shell via a bracket.
[0012] The utility model proposes a device for improving the density of clay, which has the beneficial effect that: through the cooperation of the scraper and the cleaning mechanism, the output shaft of the second motor rotates to drive the worm to rotate, thereby driving the worm wheel to rotate, the rotation of the worm wheel drives the rotating block to rotate, thereby driving the second roller to move, and the movement of the second roller drives the second cross bar to slide along the through hole processed on the second outer shell, so that the scraper can clean the clay attached to the surface of the compacting wheel, thereby improving the compaction effect and thus increasing the density of the clay.
[0013] Through the cooperation of the baffle and the auxiliary discharging mechanism, the output shaft of the first motor rotates to drive the rotating rod to rotate, thereby driving the first roller to slide along the inner wall of the moving block. The movement of the first roller drives the moving block to move, thereby driving the first cross bar to slide along the through hole processed on the first shell, so that when compaction is not required, the clay will not be discharged from the material box, thereby reducing the working cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 for Figure 1 A front cross-sectional view of
[0016] Figure 3 for Figure 1 A front cross-sectional view of the cleaning mechanism;
[0017] Figure 4 for Figure 1 A partial top view;
[0018] Figure 5 for Figure 1 A front sectional view of the auxiliary discharging mechanism;
[0019] Figure 6 for Figure 1 Top sectional view of the auxiliary discharging mechanism.
[0020] In the figure: 1, articulated frame, 2, connecting frame, 3, baffle, 4, fixed plate, 5, auxiliary discharging mechanism, 501, second shell, 502, first motor, 503, rotating rod, 504, first roller, 505, moving block, 506, first cross bar, 6, material box, 7, compacting wheel, 8, auxiliary cleaning mechanism, 801, second shell, 802, second motor, 803, worm, 804, worm wheel, 805, rotating block, 806, second roller, 807, second cross bar, 9, scraper, 10, spring. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings:
[0022] See attached Figure 1-6In the present embodiment, a device for increasing the density of clay comprises an articulated frame 1, a connecting frame 2 and a fixed plate 4, a plurality of auxiliary cleaning mechanisms 8 are arranged on the surface of the connecting frame 2, a plurality of auxiliary discharging mechanisms 5 are arranged on the surface of the fixed plate 4, the surface of the articulated frame 1 is fixedly connected to the connecting frame 2, the connecting frame 2 is rotatably connected to a compacting wheel 7 through a pin shaft, a material box 6 is fixedly connected to the surface of the connecting frame 2, a baffle 3 is slidably connected to a slide groove processed on the material box 6, the baffle 3 slides along the slide groove processed on the material box 6, the surface of the material box 6 is fixedly connected to the surface of the fixed plate 4, a baffle 3 is fixedly connected to the end of a first cross bar 506, the movement of the first cross bar 506 drives the baffle 3 to move, and the first motor 5 02 The first cross bar 506 is passed through the through hole. The models of the first motor 502 and the second motor 802 can be selected according to actual needs to meet the working needs. The first motor 502 and the second cross bar 807 are slidingly connected to the connecting frame 2 through the through hole. The end of the second cross bar 807 is fixedly connected with the scraper 9. The movement of the second cross bar 807 drives the scraper 9 to move. The surface of the second cross bar 807 is sleeved with a spring 10. The elastic coefficient of the spring 10 can be selected according to actual needs to meet the working needs. One end of the spring 10 is fixedly connected to the surface of the protruding part of the second cross bar 807, and the other end of the spring 10 is fixedly connected to the inner wall of the second shell 801 through the bracket.
[0023] See attached Figure 5-6
[0024] The auxiliary discharging mechanism 5 includes a first shell 501, the surface of the first shell 501 is fixedly connected to the surface of the fixed plate 4, the inner wall of the first shell 501 is fixedly connected to the first motor 502 through a bracket, the end of the output shaft of the first motor 502 is fixedly connected to the rotating rod 503, the rotating rod 503 is movably connected to the first roller 504 through a pin shaft, the surface of the first roller 504 fits the inner wall of the slide groove processed on the moving block 505, the surface of the moving block 505 is fixedly connected to the first cross bar 506, the first cross bar 506 is slidably connected to the first shell 501 through the bracket and the through hole, the output shaft of the first motor 502 rotates to drive the rotating rod 503 to rotate, thereby driving the first roller 504 to slide along the inner wall of the moving block 505, the movement of the first roller 504 drives the moving block 505 to move, thereby driving the first cross bar 506 to slide along the through hole processed on the first shell 501.
[0025] See attached Figure 3
[0026] The cleaning mechanism 8 includes a second housing 801, the surface of the second housing 801 is fixedly connected to the surface of the connecting frame 2, the inner wall of the second housing 801 is fixedly connected to the second motor 802 through a bracket, the end of the output shaft of the second motor 802 is fixedly connected to a worm 803, the worm 803 is rotatably connected to the protruding part of the inner wall of the second housing 801 through a bearing, the worm 803 is meshed with a worm wheel 804, the worm wheel 804 is rotatably connected to the second housing 801 through a pin, and a rotating block 805 is fixedly connected to the surface of the worm wheel 804. The surface of block 805 fits with the surface of the second roller 806, the second roller 806 is rotatably connected to the second cross bar 807 through a pin shaft, the second cross bar 807 is slidably connected to the second shell 801 through a bracket and a through hole, the output shaft of the second motor 802 rotates to drive the worm 803 to rotate, thereby driving the worm wheel 804 to rotate, the rotation of the worm wheel 804 drives the rotating block 805 to rotate, thereby driving the second roller 806 to move, and the movement of the second roller 806 drives the second cross bar 807 to slide along the through hole processed on the second shell 801.
[0027] Working principle:
[0028] When the density of clay is increased:
[0029] Preparation process:
[0030] First, the articulated frame 2 is installed on the driving wheel, and the wheel is started to drive the compacting wheel 7 to rotate, and the operator adds a proper amount of clay into the material box 6.
[0031] Scraper adjustment process:
[0032] The operator starts the power supply of the second motor 802, and the output shaft of the second motor 802 rotates counterclockwise to drive the worm 803 to rotate, thereby driving the worm wheel 804 to rotate, and the rotation of the worm wheel 804 drives the rotating block 805 to rotate, thereby driving the second roller 806 to move, and the movement of the second roller 806 drives the second cross bar 807 to slide back and forth along the through hole processed on the second shell 801. When the rotating block 805 rotates 180 degrees counterclockwise, the second cross bar 807 moves to the right to the maximum distance and compresses the spring 10 at the same time. When the second cross bar 807 moves to the maximum distance, the second cross bar 807 drives the surface of the scraper 9 to fit with the surface of the compacting wheel 7, so that the scraper 9 can scrape off the clay attached to the surface of the compacting wheel 7 without affecting the compacting effect of the compacting wheel 7, thereby increasing the clay density.
[0033] Clay Compaction Process:
[0034] The driving gear drives the articulated frame 1 to move the connecting frame 2, thereby driving the compacting wheel 7 to rotate. The operator starts the power supply of the first motor 502. The output shaft of the first motor 502 rotates clockwise to drive the rotating rod 503 to rotate, thereby driving the first roller 504 to slide along the inner wall of the moving block 505. The movement of the first roller 504 drives the moving block 505 to move, thereby driving the first cross bar 506 to slide back and forth along the through hole processed on the first shell 501. The rotating rod 503 rotates 90 degrees clockwise, and the first cross bar 506 moves to the left to the maximum distance, such as Figure 2 As shown, the first cross bar 506 moves back and forth to drive the baffle 3 to move back and forth along the chute processed on the material box 10, so that the clay in the material box 6 falls evenly, and the compacting wheel 7 moves back and forth to compact the clay to increase the density of the clay. When discharge is not required, the surface of the baffle 3 is pressed against the inner wall surface of the chute processed on the material box 6, and then the power supply of the first motor 502 is turned off, so that when discharge is not required, the baffle 3 can prevent the clay from being discharged, thereby reducing the working cost.
[0035] Although the present invention has been shown and described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein within the scope of the claims.
Claims
1. A device for increasing the density of clay, comprising a hinged frame (1), a connecting frame (2) and a fixing plate (4), characterized in that: The surface of the connecting frame (2) is provided with a plurality of auxiliary cleaning mechanisms (8), the surface of the fixed plate (4) is provided with a plurality of auxiliary discharging mechanisms (5), the surface of the articulated frame (1) is fixedly connected to the connecting frame (2), the connecting frame (2) is rotatably connected to a compacting wheel (7) via a pin shaft, the surface of the connecting frame (2) is fixedly connected to a material box (6), a slide groove processed on the material box (6) is slidably connected to a baffle (3), the surface of the material box (6) is fixedly connected to the surface of the fixed plate (4), the cleaning mechanism (8) comprises a second outer shell (801), the surface of the second outer shell (801) is fixedly connected to the surface of the connecting frame (2), and the inner wall of the second outer shell (801) is fixedly connected to a second A motor (802), a worm (803) is fixedly connected to the end of the output shaft of the second motor (802), the worm (803) is rotatably connected to the protruding portion of the inner wall of the second housing (801) via a bearing, the worm (803) is meshed with a worm wheel (804), the worm wheel (804) is rotatably connected to the second housing (801) via a pin shaft, a rotating block (805) is fixedly connected to the surface of the worm wheel (804), the surface of the rotating block (805) is in contact with the surface of a second roller (806), the second roller (806) is rotatably connected to a second cross bar (807) via a pin shaft, and the second cross bar (807) is slidably connected to the second housing (801) via a bracket and a through hole.
2. A device for increasing clay density according to claim 1, characterized in that: The auxiliary discharging mechanism (5) comprises a first shell (501), the surface of the first shell (501) is fixedly connected to the surface of the fixed plate (4), the inner wall of the first shell (501) is fixedly connected to a first motor (502) via a bracket, the end of the output shaft of the first motor (502) is fixedly connected to a rotating rod (503), the rotating rod (503) is movably connected to a first roller (504) via a pin, the surface of the first roller (504) is in contact with the inner wall of a slide groove processed on the moving block (505), the surface of the moving block (505) is fixedly connected to a first cross bar (506), and the first cross bar (506) is slidably connected to the first shell (501) via a bracket and a through hole.
3. A device for increasing clay density according to claim 2, characterized in that: The end of the first crossbar (506) is fixedly connected to a baffle (3), and the first motor (502) passes through the first crossbar (506) via a through hole.
4. The device for increasing the density of clay according to claim 3, characterized in that: The second cross bar (807) is slidably connected to the connecting frame (2) via a through hole, and a scraper (9) is fixedly connected to the end of the second cross bar (807).
5. The device for increasing the density of clay according to claim 4, characterized in that: The surface of the second cross bar (807) is sleeved with a spring (10), one end of the spring (10) is fixedly connected to the surface of the protruding portion of the second cross bar (807), and the other end of the spring (10) is fixedly connected to the inner wall of the second housing (801) via a bracket.
Citation Information
Patent Citations
Red clay improved construction compaction device and compaction process
CN117188263A