Ceramic tile paving equipment

By designing a tile laying equipment including storage table, lifting parts, pushing parts, adsorbing parts, flip brackets and boom parts, the complex problem of manual operation of tile flips in existing equipment is solved, and the semi-automation of tile laying is realized, and efficiency and stability are improved.

CN222810396UActive Publication Date: 2025-04-29JIKE BUILDING TECH (TAICANG) CO LTD
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Patent Information

Application Number
CN202421649087.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-04-29
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing tiles laying equipment still requires manual operation of the tiles to flip in the mortar application process, resulting in complex, cumbersome and inefficient operations.

Method used

Design a tile laying equipment, including a storage table, lifting parts, pushing parts, adsorbing parts, flip brackets and boom parts. Through the coordinated work of these components, the automatic flip and laying of tiles are realized, reducing manual operations.

Benefits of technology

Through the semi-automated mortar application process, manual operation of tiles flips is reduced, the efficiency of tiles is improved, and the stable lifting of the boom parts is ensured through constant height and limit fixation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses ceramic tile paving equipment, which relates to the technical field of ceramic tile paving, and comprises a material storage table for temporarily storing ceramic tiles, and a lifting part for driving the material storage table to do lifting action along the vertical direction, so that the ceramic tile at the uppermost part of the material storage table is kept at a constant height; the material pushing part is used for driving the ceramic tiles on the uppermost part of the material storage table to horizontally move; the adsorption part is used for adsorbing the ceramic tile deviating from the initial position; the overturning bracket is used for assembling the adsorption part; and the suspension arm piece is used for lifting ceramic tiles. Through the arrangement of the material pushing part, the material storage table and the adsorption part, a worker can conduct mortar smearing treatment on tiles on the uppermost portion of the material storage table, then the material pushing part can push the tiles on the uppermost portion of the material storage table towards the adsorption part, and the adsorption part can drive the tiles to turn over after adsorbing the tiles; and finally, the tiles are lifted to the designated paving position through the lifting arm piece, in the process, workers do not need to turn over the tiles, and the paving efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tile laying, in particular to a tile laying device. Background Art

[0002] At present, the laying of internal and external ceramic tiles of industrial, commercial and civil buildings in my country is basically done manually. This construction method is time-consuming and labor-intensive, and the laying efficiency is low.

[0003] After searching, the patent document with authorization announcement number CN206720598U discloses a tile laying machine, which includes a trolley, on which are provided a column and a box for storing tiles, on which is a rotatable boom, on which are provided a winch, a lifting rope and a lighting lamp, the upper end of the lifting rope is connected to the winch, and the lower end of the lifting rope is connected to a tile laying plate, on which is provided a suction cup, and on which is provided a vibrator.

[0004] The above-mentioned tile laying machine is used as follows: the worker grasps the handle of the tile laying plate to control the winch to rotate forward, the lifting rope pulls the tile laying plate up, drags the tile laying plate to move, and the boom also rotates to the top of the box at the same time, controls the winch to flip, and the tile laying plate descends to the tile surface, presses the suction cup negative pressure switch, and the suction cup absorbs the tile; the winch rotates forward to lift the tile, holds the handle to move the tile to the installation position, the winch flips the tile down to install and position it, turns on the vibrator on the tile laying plate, and holds the two handles with both hands to assist in positioning; after the tile is fixed, the suction cup negative pressure is released, the tile laying plate is separated from the tile, the trolley is moved, and the next tile is installed.

[0005] Although the use of the above-mentioned tile laying machine improves the efficiency of tile laying to a certain extent, during the use of the above-mentioned tile laying machine, the tiles temporarily stored in the box can only be adsorbed by the provided suction cups, and moved to the designated position for laying by the crane arm. Since the rough surface of the tile needs to be coated with mortar during the tile laying process, during the above-mentioned operation, the tile adsorbed by the suction cup can only be manually turned over so that the rough surface of the tile faces upward, and then the staff applies mortar on the rough surface facing upward, and then turns the rough surface downward and moves it to the designated position for laying. Therefore, during the use of the above-mentioned tile laying machine, the implementation of the mortar coating process still requires the staff to operate the tile flipping to cooperate, and the operation is relatively complicated and cumbersome, which reduces the efficiency of laying to a certain extent.

[0006] Therefore, we propose a tile paving equipment to solve the above problems. Utility Model Content

[0007] The purpose of the utility model is to solve the problems in the prior art and to propose a ceramic tile laying device, which can semi-automatically process the mortar application process in the ceramic tile laying process, so that the turning over of the ceramic tiles in the process does not require manual operation, thereby improving the laying efficiency.

[0008] In order to solve the above problems, the utility model provides the following technical solutions:

[0009] A tile laying device, comprising:

[0010] Storage table, used to temporarily store several tiles;

[0011] A lifting member is used to drive the storage platform to perform a lifting action in a vertical direction so that the tiles on the top of the storage platform are kept at a constant height;

[0012] A pushing member, used to drive the top tile of the storage platform to move horizontally, so that the top tile deviates from the initial position;

[0013] The adsorption piece is used to adsorb the tiles that deviate from the initial position, and the adsorption piece, the material storage table and the material pushing piece are arranged linearly;

[0014] The flip bracket is used for assembling the adsorption parts and performing reciprocating flipping action;

[0015] Lifting arm, used for lifting tiles.

[0016] As a further solution of the utility model: it also includes a support frame, the flip bracket is rotatably arranged on the support frame, and a driving motor is fixedly arranged on the support frame, and the output shaft of the driving motor is drivingly connected to the flip bracket.

[0017] As a further solution of the utility model: the adsorption component includes a plurality of vacuum suction cups fixedly arranged on the flip bracket, and the plurality of vacuum suction cups are arranged along the length direction of the flip bracket, and the openings of the plurality of vacuum suction cups are all located on the same plane.

[0018] As a further solution of the utility model: the pushing member comprises an electric telescopic rod, and a pushing block capable of coming into contact with the uppermost tile is arranged on the piston rod of the electric telescopic rod.

[0019] As a further solution of the utility model: a notch for contacting with the ceramic tile is formed at one end of the push block facing the material storage platform, and the depth of the notch is less than or equal to the thickness of the ceramic tile.

[0020] As a further solution of the utility model: it also includes a receiving member for receiving the ceramic tile on the adsorption member, the receiving member includes a bearing bracket located beside the flip bracket, and the bearing bracket is provided with a clamp for clamping the side of the ceramic tile.

[0021] As a further solution of the utility model: the clamp includes two groups of clamping cylinders which are arranged on the supporting bracket and are arranged opposite to each other, and the piston rods of the two groups of clamping cylinders are fixed with clamping plates, and a clamping area with adjustable size is formed between the two clamping plates.

[0022] As a further solution of the utility model: it also includes a receiving member for supporting the tiles on the adsorption member, the receiving member includes a supporting bracket located beside the flip bracket, and two groups of relatively arranged L-shaped support plates are fixedly provided on the supporting bracket, a limiting area of ​​constant size is formed between the two groups of L-shaped support plates, and the inner sides of the two groups of L-shaped support plates are serrated.

[0023] As a further solution of the utility model: a grabbing piece for grabbing tiles is arranged on the suspension arm.

[0024] As a further solution of the utility model: the grabbing member includes a connecting frame fixedly arranged on the suspension arm member, and the connecting frame is provided with a plurality of grabbing suction cups distributed in a rectangular shape.

[0025] Compared with the prior art, the utility model has the following beneficial effects:

[0026] 1. Through the setting of the pushing piece, the storage table and the adsorption piece, the pushing piece, the storage table and the adsorption piece are arranged linearly. First, the staff can apply mortar to the tiles on the top of the storage table, and then the pushing piece can push the tiles on the top of the storage table toward the adsorption piece. After the adsorption piece adsorbs the tiles, it can drive the tiles to turn over, and finally lift them to the designated paving position through the boom piece. During this process, the staff does not need to turn over the tiles, which improves the paving efficiency.

[0027] 2. Through the setting of the lifting parts, after the tiles on the top of the storage table are pushed away, the lifting parts can drive the storage table to move upward, so that the tiles on the top of the storage table always maintain a constant height that can be pushed. This compensation setting can enable the tiles to be pushed continuously, further improving the paving efficiency.

[0028] 3. Through the setting of the receiving parts, the tiles can be placed between the clamping area or the limiting area when the flipping bracket drives the tiles to flip. The tiles can be fixed in a limited position by using the clamping area or the limiting area. Then, multiple vacuum suction cups break the vacuum to release the adsorption and fixation of the tiles. Then, the hanging arm can be used to lift the tiles after limited fixation. Compared with the adsorption and fixation by using multiple vacuum suction cups, the limited fixation of this bearing part ensures the stability of the hanging arm during the lifting process of the tiles. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The utility model is further described below in conjunction with the accompanying drawings.

[0030] Figure 1It is a schematic diagram of the overall structure of the first embodiment of the utility model;

[0031] Figure 2 yes Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0032] Figure 3 yes Figure 1 Schematic diagram of the overall structure of removing tiles from the fixture in the state;

[0033] Figure 4 yes Figure 3 Schematic diagram of the overall structure of the tiles on the storage table when removed Figure 1 ;

[0034] Figure 5 yes Figure 4 A schematic diagram of the enlarged structure at B in the middle;

[0035] Figure 6 yes Figure 3 Schematic diagram of the overall structure of the tiles on the storage table when removed Figure 2 ;

[0036] Figure 7 yes Figure 6 Schematic diagram of the enlarged structure at C in the middle;

[0037] Figure 8 This is a schematic diagram of the overall structure of the second embodiment of the utility model;

[0038] Fig. 9 It is a schematic diagram of the overall structure of two L-shaped support plates in the second embodiment of the present utility model.

[0039] In the figure: 1. Mobile platform; 2. Storage table; 3. Flip bracket; 4. Electric telescopic rod; 5. Push block; 6. Load-bearing bracket; 7. Clamping cylinder; 8. Clamping plate; 9. L-shaped support plate; 10. Support frame; 11. Drive motor; 12. Vacuum suction cup; 13. Hanging arm part; 14. Lifting part; 15. Connecting frame; 16. Grabbing suction cup; 17. Notch; a. Ceramic tile. DETAILED DESCRIPTION

[0040] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0041] Embodiment 1:

[0042] like Figure 1-Figure 7As shown, a tile laying device comprises:

[0043] A storage table 2, used for temporarily storing a number of tiles a;

[0044] The lifting member 14 is used to drive the storage platform 2 to move up and down in the vertical direction so that the tile a at the top of the storage platform 2 is kept at a constant height;

[0045] A pushing member is used to drive the top tile a of the storage table 2 to move horizontally so that the top tile a deviates from the initial position;

[0046] The adsorption member is used to adsorb the tile a that deviates from the initial position, and the adsorption member, the storage platform 2 and the pushing member are arranged linearly;

[0047] The flip bracket 3 is used for assembling the adsorption part and performing a reciprocating flipping action;

[0048] The suspension arm 13 is used for lifting the tile a.

[0049] When in use, multiple tiles a are stacked on the storage table 2, and the rough surface of the tile a is arranged upward. Then the staff can apply the corresponding mortar on the rough surface of the tile a, and then use the pushing piece to push the top tile a to the adsorption piece until the smooth surface of the bottom of the tile a is located above the adsorption piece and fits with it; then the adsorption piece works to adsorb and fix the tile a, and then the flip bracket 3 drives the tile a to rotate clockwise until the smooth surface of the tile a is tilted upward. At this time, the suspension arm 13 can be used to act on the smooth surface of the tile a and lift the tile a to the corresponding laying position.

[0050] It should be noted that in this process, since the initial position of tile a on the storage table 2 is with the rough surface facing up, the rough surface is used to apply mortar, and then when the flip bracket 3 drives the tile a to flip, the rough surface will be flipped downward. In order to prevent the mortar on the rough surface from slipping, the dilution degree of the mortar during application can be controlled, or glue can be added to the mortar. Of course, in order to achieve the adhesion and fixation of the mortar on the rough surface of the tile a, other conventional technical settings in the prior art can also be used, and this embodiment is not limited to this.

[0051] Regarding the setting of the above-mentioned flip bracket 3, the utility model also includes a support frame 10, the flip bracket 3 is rotatably set on the support frame 10, and a driving motor 11 is fixedly set on the support frame 10, and the output shaft of the driving motor 11 is transmission-connected with the flip bracket 3. At the same time, regarding the setting of the adsorbent, the adsorbent includes a plurality of vacuum suction cups 12 fixedly set on the flip bracket 3, and the plurality of vacuum suction cups 12 are arranged along the length direction of the flip bracket 3, and the openings of the plurality of vacuum suction cups 12 are all located on the same plane. When in use, the smooth surface of the tile a can be adsorbed by using a plurality of vacuum suction cups 12 arranged in the same plane. There is no specific restriction on the number of vacuum suction cups 12 set, as long as the number of vacuum suction cups 12 set can complete the tight adsorption of the tile a.

[0052] Regarding the setting of the above-mentioned pushing member, the pushing member includes an electric telescopic rod 4, and a pushing block 5 that can contact the topmost tile a is set on the piston rod of the electric telescopic rod 4. Furthermore, a notch 17 for contacting the tile a is opened at one end of the pushing block 5 facing the material storage table 2, and the depth of the notch 17 is less than or equal to the thickness of the tile a. With this setting, the pushing block 5 can be tightly fitted with the tile a during the process of pushing the tile a to move. In this embodiment, the electric telescopic rod 4 is set to push the tile a, and then in actual use, it is not limited to setting the electric telescopic rod 4, and can also be set to a cylinder, etc., as long as its pushing force can meet the movement of the tile a.

[0053] In the above-mentioned use process, the tile a is adsorbed by multiple vacuum suction cups 12 and flipped at a corresponding angle via the flip bracket 3, and then lifted by the suspension arm 13. In order to ensure that the suspension arm 13 can stably lift the tile a, this embodiment includes a receiving member for receiving the tile a on the adsorption member, and the receiving member includes a bearing bracket 6 located beside the flip bracket 3, and the bearing bracket 6 is provided with a clamp for clamping the side of the tile a. Specifically, the clamp includes two groups of clamping cylinders 7 arranged on the bearing bracket 6 and arranged oppositely, and the piston rods of the two groups of clamping cylinders 7 are fixedly provided with clamping plates 8, and a clamping area with adjustable size is formed between the two clamping plates 8. When the flipping bracket 3 drives the tile a to flip, the tile a can be placed between the two clamping plates 8, and then the two groups of clamping cylinders 7 are actuated to reduce the clamping area until the tile a is clamped and fixed. Then the multiple vacuum suction cups 12 can break the vacuum to release the adsorption and fixation of the tile a, and then the clamped tile a can be lifted by the suspension arm 13. Compared with the adsorption and fixation by multiple vacuum suction cups 12, the clamping and fixation of this clamping area ensures the stability of the suspension arm 13 during the lifting process of the tile a.

[0054] As for the setting of the above-mentioned suspension arm 13, the suspension arm 13 is set as a conventional technical means in the prior art, and it will not be repeated here for the sake of cumbersomeness. In order to facilitate the suspension arm 13 to better lift the tile a, a grabbing member for grabbing the tile a can be provided on the suspension arm 13. Specifically, the grabbing member includes a connecting frame 15 fixedly set on the suspension arm 13, and the connecting frame 15 is provided with a plurality of grabbing suction cups 16 distributed in a rectangular shape. The smooth surface of the tile a on the receiving member can be adsorbed by the plurality of grabbing suction cups 16, and then the suspension arm 13 is driven to work, so that the grabbed tile a can be driven to move to the designated position for paving.

[0055] Furthermore, in order to facilitate the flexible movement of the equipment, a mobile platform 1 can be added, and the boom 13, storage table 2, lifting member 14, pushing member, support frame 10 and receiving member are all arranged on the mobile platform 1, and the bottom of the mobile platform 1 is evenly distributed with walking wheels.

[0056] Embodiment 2:

[0057] like Figure 8-Figure 9 As shown, the difference between this embodiment and the first embodiment is that this embodiment replaces the receiving member in the first embodiment with equivalent components. Specifically, the receiving member includes a load-bearing bracket 6 located beside the flip bracket 3, and two groups of L-shaped support plates 9 arranged opposite to each other are fixedly provided on the load-bearing bracket 6. The two groups of L-shaped support plates 9 form a constant-sized limiting zone, and the inner sides of the two groups of L-shaped support plates 9 are both serrated. In the process of the flip bracket 3 driving the tile a to flip, the tile a can be driven to be placed in the limiting zone. The size of the limiting zone is adapted to the size of the tile a, so that the position of the tile a can be kept stable. At the same time, since the inner sides of the two groups of L-shaped support plates 9 are both serrated, this serrated setting can reduce the interference with the mortar on the rough surface of the tile a, and prevent the mortar from excessively adhering to the L-shaped support plates 9.

[0058] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A tile laying equipment, characterized in that: include: A storage table (2) for temporarily storing a plurality of tiles (a); A lifting member (14) is used to drive the storage platform (2) to move up and down in a vertical direction so that the top tile (a) of the storage platform (2) is kept at a constant height; A pushing member, used for driving the top tile (a) of the storage platform (2) to move horizontally, so that the top tile (a) deviates from the initial position; The adsorption member is used to adsorb the tile (a) that deviates from the initial position, and the adsorption member, the material storage platform (2) and the material pushing member are arranged linearly; A flip bracket (3) is used for assembling the adsorption component and performing a reciprocating flipping action; The suspension arm (13) is used for lifting the ceramic tile (a).

2. A tile laying equipment according to claim 1, characterized in that: It also comprises a support frame (10), the flip bracket (3) is rotatably arranged on the support frame (10), and a driving motor (11) is fixedly arranged on the support frame (10), and the output shaft of the driving motor (11) is drivingly connected to the flip bracket (3).

3. The tile laying equipment according to claim 2, characterized in that: The adsorbent comprises a plurality of vacuum suction cups (12) fixedly arranged on the flip bracket (3), and the plurality of vacuum suction cups (12) are arranged along the length direction of the flip bracket (3), and the openings of the plurality of vacuum suction cups (12) are all located on the same plane.

4. The tile laying equipment according to claim 3, characterized in that: The pushing member comprises an electric telescopic rod (4), and a pushing block (5) capable of contacting the uppermost tile (a) is arranged on the piston rod of the electric telescopic rod (4).

5. The tile laying equipment according to claim 4, characterized in that: The push block (5) is provided with a notch (17) at one end facing the material storage platform (2) for contacting with the tile (a), and the depth of the notch (17) is less than or equal to the thickness of the tile (a).

6. The tile laying equipment according to claim 1, characterized in that: It also includes a receiving member for receiving the tile (a) on the adsorption member, the receiving member includes a bearing bracket (6) located beside the flip bracket (3), and the bearing bracket (6) is provided with a clamp for clamping the side of the tile (a).

7. The tile laying equipment according to claim 6, characterized in that: The clamp comprises two groups of clamping cylinders (7) which are arranged on a supporting bracket (6) and are arranged opposite to each other, and the piston rods of the two groups of clamping cylinders (7) are fixedly provided with clamping plates (8), and a clamping area with adjustable size is formed between the two clamping plates (8).

8. The tile laying equipment according to claim 1, characterized in that: It also includes a receiving member for supporting the ceramic tile (a) on the adsorption member, the receiving member includes a supporting bracket (6) located beside the flip bracket (3), and two groups of L-shaped supporting plates (9) arranged opposite to each other are fixedly arranged on the supporting bracket (6), a limiting area of ​​constant size is formed between the two groups of L-shaped supporting plates (9), and the inner sides of the two groups of L-shaped supporting plates (9) are both serrated.

9. A tile laying device according to any one of claims 1 to 5, characterized in that: The suspension arm (13) is provided with a grabbing member for grabbing the tile (a).

10. The tile laying equipment according to claim 9, characterized in that: The grabbing member comprises a connecting frame (15) fixedly arranged on the suspension arm member (13), and a plurality of grabbing suction cups (16) distributed in a rectangular shape are arranged on the connecting frame (15).

Citation Information

Patent Citations

  • Paste wall tile press

    CN206720598U