Cement cooler
By designing cement clinker mixing components and cooling components in cement coolers, uniform stirring and efficient cooling of cement clinker are achieved, the problem of uneven cooling in the prior art is solved, and the cooling efficiency and the quality of cement clinker are improved.
Patent Information
- Application Number
- CN202421292411.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During the cooling process of existing cement coolers, the inner wall of the tank is easily covered by cement clinker, resulting in inconsistent cooling speed, unsatisfactory cooling effect, and reduced cooling efficiency, which affects use.
A cement cooler is designed, including a cement clinker mixing assembly and a cement clinker cooling assembly. The mixing assembly achieves uniform stirring of cement clinker through a mixing barrel and a mixing rod to avoid agglomeration; the cooling assembly drives the heat dissipation fan blades through a shaft motor, combining the coolant circulation pipeline and the temperature guide inner wall to achieve uniform cooling.
Through uniform stirring and efficient cooling, we ensure thorough cooling of cement clinker, improve cooling efficiency, and avoid quality problems caused by uneven cooling.
Smart Images

Figure CN222811977U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of cement cooling, in particular to a cement cooler. Background Art
[0002] Cement is a powdery hydraulic inorganic gelling material, which becomes a slurry after adding water and stirring. It can harden in the air or in water, and can firmly bond sand, stone and other materials together. In the cement production process, the temperature of the calcined cement clinker is high and it needs to be cooled before leaving the factory. This requires the use of a cement cooler. The main function of the cement cooler is to cool the high-temperature cement clinker through the internal cooling pipe and reduce the temperature to an appropriate range to ensure that it can enter the clinker mill smoothly without affecting the quality of the clinker.
[0003] In the prior art, there is a cooler for cement production disclosed in announcement number CN217330745U, which specifically relates to the technical field of cement production. When in use, the staff first connects the feeding pipe with the external cement conveying pipe, and the cement flows into the tank body through the feeding pipe and the disc, and uses a motor to drive the gear to rotate. The gear drives the rotating shaft and the annular rack to rotate at the same time. When the rotating shaft rotates, the chain and two sprockets drive the stirring shaft to rotate together. The rotation direction of the stirring shaft is opposite to the rotation direction of the tank body. The multiple stirring rods on the stirring shaft stir the cement, and at the same time, the spiral blades convey the cement at the bottom of the tank body to the top of the tank body to realize the circulation of the cement. The annular rack drives the tank body to rotate on the workbench, so that the cement in the tank body is evenly dispersed, and the speed of heat dissipation is increased. The coolant in the water cavity of the tank body absorbs the heat, and then the refrigeration plate is used to absorb the heat in the coolant and discharge it to the outside of the tank body, which has a rapid cooling effect and greatly improves the cooling effect of the cement.
[0004] The above patent utilizes refrigeration plates to absorb the heat in the coolant to achieve a rapid cooling effect. However, in actual use, since the inner wall of the tank is easily covered by cement clinker, the cooling speed of the cement clinker is inconsistent, resulting in insufficient and insufficient cooling, unsatisfactory cooling effect, reduced cooling efficiency, and affecting its use. Therefore, how to design a cement cooler has become a problem that we currently need to solve. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a cement cooler to solve the problems mentioned in the above background technology.
[0007] (II) Technical solution
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a cement cooler, comprising a cooling tank body, and a cement clinker stirring assembly and a cement clinker cooling assembly located inside the cooling tank body;
[0009] The cement clinker cooling assembly comprises a rotating shaft motor, and the output end of the rotating shaft motor is fixedly connected to a rotating shaft;
[0010] The cement clinker mixing assembly includes a mixing barrel, which is fixedly connected to a rotating shaft via a connecting rod. The mixing barrel is a hollow structure, and a plurality of mixing rods and mixing scrapers are fixedly installed on the outer surface of the mixing barrel. The mixing scrapers are tightly fitted to the inner wall of the cooling tank body. A tumbling port is opened on the surface of the mixing barrel, and an auger is fixedly installed on the bottom end surface of the rotating shaft.
[0011] Preferably, a heat dissipation fan frame is rotatably mounted on the end of the rotating shaft, a heat dissipation groove is provided on the surface of the heat dissipation fan frame, and heat dissipation fan blades are connected to the interior of the heat dissipation fan frame via the rotating shaft.
[0012] Preferably, a temperature-conducting inner wall is provided inside the cooling tank body, a coolant circulation pipeline is fixedly installed between the temperature-conducting inner wall and the cooling tank body, and a cold-insulating layer is fixedly installed outside the coolant circulation pipeline.
[0013] Preferably, a driven wheel is fixedly mounted on the bottom of the cooling tank body, the bottom of the driven wheel is rotatably connected to a cooler base, and a driving wheel is meshed on one side of the driven wheel.
[0014] Preferably, hydraulic cylinders are fixedly mounted on both left and right sides of the cooler base.
[0015] Preferably, the output ends of the two groups of hydraulic cylinders are fixedly mounted with top plates, and the shaft motor is fixedly connected to the top plate.
[0016] Preferably, a discharge port is provided on the bottom surface of the cooling tank body.
[0017] (III) Beneficial effects
[0018] The utility model provides a cement cooler, which has the following beneficial effects:
[0019] Firstly, the cement clinker stirring assembly is provided to ensure uniform stirring of the cement clinker in the cooling tank body, thereby avoiding the occurrence of cement clinker agglomeration or precipitation. At the same time, it can improve the existing cement clinker cooler, in which the inner wall of the tank body is easily covered by cement clinker, resulting in inconsistent cooling speed of the cement clinker, resulting in insufficient and insufficient cooling, unsatisfactory cooling effect, reduced cooling efficiency and affecting its use. The cement clinker cooling assembly is provided, in which the heat dissipation fan blades rotate to generate wind flow, and external cold air is sent into the cooling tank body through the heat dissipation groove. The design of the coolant circulation pipe and the temperature conducting inner wall makes the cooling process more uniform and the temperature control more accurate. The design of the cold insulation layer also reduces heat loss and reduces energy consumption. By combining the stirring and cooling functions, the cement cooler can achieve efficient cooling of the cement clinker, ensuring that the cement clinker enters the clinker mill smoothly without affecting the quality of the clinker.
[0020] Second: through the adjustment of the hydraulic cylinder and the top plate, the positions of the cement clinker mixing assembly and the cement clinker cooling assembly in the cooling tank body can be flexibly adjusted to meet the mixing and cooling requirements of different cement clinkers. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the main structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the structure of the cement clinker mixing assembly of the utility model after lifting;
[0023] Figure 3 This is a schematic diagram of the internal structure of the heat dissipation fan frame of the utility model;
[0024] Figure 4 This is a structural schematic diagram of the cement clinker mixing assembly of the utility model;
[0025] Figure 5 It is a schematic diagram of the internal structure of the cooling tank body of the utility model.
[0026] In the figure: 1. cooler base; 2. cooling tank body; 3. discharge port; 4. cement clinker mixing assembly; 401. stirring rod; 402. mixing barrel; 403. stirring scraper; 404. auger; 405. tumbling port; 5. cement clinker cooling assembly; 501. rotating shaft; 502. rotating shaft motor; 503. heat dissipation groove; 504. heat dissipation fan frame; 505. heat dissipation fan blade; 506. temperature conducting inner wall; 507. coolant circulation pipeline; 508. cold insulation layer; 6. hydraulic cylinder; 7. driven wheel; 8. driving wheel; 9. top plate. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, "multiple" means two or more, unless otherwise clearly and specifically defined.
[0030] like Figure 1-Figure 5 As shown, the utility model provides a technical solution: a cement cooler, comprising a cooling tank body 2, and a cement clinker mixing assembly 4 and a cement clinker cooling assembly 5 located inside the cooling tank body 2, a driven wheel 7 is fixedly installed on the bottom of the cooling tank body 2, the bottom of the driven wheel 7 is rotatably connected to a cooler base 1, a driving wheel 8 is meshed on one side of the driven wheel 7, hydraulic cylinders 6 are fixedly installed on the left and right sides of the cooler base 1, a discharge port 3 is provided on the bottom surface of the cooling tank body 2, and the positions of the cement clinker mixing assembly 4 and the cement clinker cooling assembly 5 in the cooling tank body 2 can be flexibly adjusted by adjusting the hydraulic cylinder 6 and the top plate 9 to meet the mixing and cooling requirements of different cement clinkers.
[0031] Please refer to Figure 3 and Figure 5The cement clinker cooling assembly 5 includes a rotating shaft motor 502, the output end of the rotating shaft motor 502 is fixedly connected to the rotating shaft 501, and a heat dissipation fan frame 504 is rotatably installed at the end of the rotating shaft 501. The surface of the heat dissipation fan frame 504 is provided with a heat dissipation groove 503, and the interior of the heat dissipation fan frame 504 is connected with a heat dissipation fan blade 505 through the rotating shaft 501. A heat conduction inner wall 506 is arranged inside the cooling tank body 2, and a coolant circulation pipeline 507 is fixedly installed between the heat conduction inner wall 506 and the cooling tank body 2. A cold insulation layer 508 is fixedly installed outside the coolant circulation pipeline 507. The output ends of the two groups of hydraulic cylinders 6 are fixedly installed with a top plate 9, and the rotating shaft motor 502 and the top plate 9 are fixedly connected. The design of the coolant circulation pipeline 507 and the heat conduction inner wall 506 makes the cooling process more uniform and the temperature control more accurate. The design of the cold insulation layer 508 also reduces heat loss and reduces energy consumption.
[0032] Please refer to Figure 2 and Figure 4 The cement clinker mixing assembly 4 includes a mixing barrel 402, which is fixedly connected to the rotating shaft 501 through a connecting rod. The mixing barrel 402 is a hollow structure. A plurality of mixing rods 401 and mixing scrapers 403 are fixedly installed on the outer surface of the mixing barrel 402. The mixing scrapers 403 are tightly fitted with the inner wall of the cooling tank body 2. A tumbling mouth 405 is provided on the surface of the mixing barrel 402. An auger 404 is fixedly installed on the bottom surface of the rotating shaft 501. The design of the mixing barrel 402, the mixing rod 401 and the mixing scraper 403 ensures uniform mixing of the cement clinker in the tank body and avoids the occurrence of cement clinker agglomeration or precipitation. At the same time, it can improve the existing cement clinker cooler because the inner wall of the tank body is easily covered by cement clinker, resulting in inconsistent cooling speed of the cement clinker, resulting in insufficient and insufficient cooling, unsatisfactory cooling effect, reduced cooling efficiency, and affecting its use.
[0033] The working process of the utility model is as follows: when using the cement cooler, the operator can introduce the cement clinker into the cooling tank body 2, and then start the hydraulic cylinder 6. Through the extension and retraction of the hydraulic cylinder 6, the top plate 9 and the rotating shaft motor 502 fixedly connected thereto are pushed up and down, thereby adjusting the position of the cement clinker mixing component 4 and the cement clinker cooling component 5 in the cooling tank body 2; when the cement clinker mixing component 4 is adjusted to a suitable position, the rotating shaft motor 502 starts to work, driving the rotating shaft 501 to rotate, and since the mixing barrel 402 is fixedly connected to the rotating shaft 501 through a connecting rod, the mixing barrel 402 also rotates accordingly, and the mixing rod 401 and the mixing scraper 403 on the outer surface of the mixing barrel 402 begin to mix the cement clinker, wherein the mixing scraper 403 is tightly fitted with the inner wall of the cooling tank body 2 to ensure that the cement clinker is evenly mixed in the tank body; at the same time, the auger 404 rotates at the bottom end of the rotating shaft 501 to help the cement clinker tumble in the mixing barrel 402, and through the tumbling The cooling air is discharged from the roller mouth 405 to achieve more sufficient stirring; the driving wheel 8 and the driven wheel 7 are arranged in coordination, so that the driving wheel 8 rotates to drive the driven wheel 7 and the cooling tank body 2 to rotate, further improving the stirring effect of the cement clinker; during the stirring process, the cement clinker cooling component 5 also starts to work, and the rotating shaft 501 drives the heat dissipation fan blades 505 to rotate, generating wind flow, and sending the external cold air into the cooling tank body 2 through the heat dissipation groove 503; at the same time, the coolant circulates in the coolant circulation pipe 507, and transfers the cold energy to the cement clinker in the tank body through the temperature conducting inner wall 506, so as to realize the cooling of the cement clinker, and the cold insulation layer 508 plays a heat insulating role to reduce the heat loss. When the cement clinker is cooled to a suitable temperature, the operator opens the discharge port 3, and the cement is discharged from the bottom of the cooling tank body 2; by combining the stirring and cooling functions, the cement cooler can realize efficient cooling of the cement clinker, ensuring that the cement enters the clinker mill smoothly without affecting the quality of the clinker.
[0034] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A cement cooler, characterized in that: It comprises a cooling tank body (2), and a cement clinker stirring assembly (4) and a cement clinker cooling assembly (5) located inside the cooling tank body (2); The cement clinker cooling assembly (5) comprises a rotating shaft motor (502), and the output end of the rotating shaft motor (502) is fixedly connected to a rotating shaft (501); The cement clinker mixing assembly (4) comprises a mixing barrel (402), the mixing barrel (402) being fixedly connected to a rotating shaft (501) via a connecting rod, the mixing barrel (402) being a hollow structure, a plurality of groups of mixing rods (401) and mixing scrapers (403) being fixedly mounted on the outer surface of the mixing barrel (402), the mixing scrapers (403) being tightly fitted to the inner wall of the cooling tank body (2), a tumbling opening (405) being provided on the surface of the mixing barrel (402), and a screw auger (404) being fixedly mounted on the bottom surface of the rotating shaft (501).
2. A cement cooler according to claim 1, characterized in that: A heat dissipation fan frame (504) is rotatably mounted on the end of the rotating shaft (501), a heat dissipation groove (503) is provided on the surface of the heat dissipation fan frame (504), and a heat dissipation fan blade (505) is connected to the interior of the heat dissipation fan frame (504) via the rotating shaft (501).
3. A cement cooler according to claim 1, characterized in that: The interior of the cooling tank body (2) is provided with a heat-conducting inner wall (506), a cooling liquid circulation pipeline (507) is fixedly installed between the heat-conducting inner wall (506) and the cooling tank body (2), and a cold-insulating layer (508) is fixedly installed outside the cooling liquid circulation pipeline (507).
4. A cement cooler according to claim 1, characterized in that: A driven wheel (7) is fixedly mounted on the bottom of the cooling tank body (2); the bottom of the driven wheel (7) is rotatably connected to the cooler base (1); and a driving wheel (8) is meshed on one side of the driven wheel (7).
5. A cement cooler according to claim 4, characterized in that: Hydraulic cylinders (6) are fixedly mounted on both the left and right sides of the cooler base (1).
6. A cement cooler according to claim 5, characterized in that: A top plate (9) is fixedly mounted on the output ends of the two groups of hydraulic cylinders (6), and the rotating shaft motor (502) is fixedly connected to the top plate (9).
7. A cement cooler according to claim 1, characterized in that: The bottom surface of the cooling tank body (2) is provided with a discharge port (3).
Citation Information
Patent Citations
Cooler for cement production
CN217330745U