Energy-saving type continuous drying machine capable of recycling waste heat
By designing a collection and separation mechanism in the dryer to process the hot gas, the problem that moisture in the hot gas affects the drying effect is solved, the stability of the internal temperature of the equipment and the recycling of hot gas are achieved, and the energy-saving performance of the dryer is improved.
Patent Information
- Application Number
- CN202422099907.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-08-28
AI Technical Summary
When recycling waste heat, existing dryers cannot effectively treat the moisture carried in the hot gas, resulting in the gradual increase in the moisture inside the equipment, affecting the drying effect.
An energy-saving continuous dryer for waste heat recovery is designed, and the hot gas is stably extracted and filtered by a collection mechanism and a separation mechanism. The water vapor in the hot gas is separated through multiple sets of filter elements to prevent moisture from entering the equipment again. At the same time, a thermal conductivity mechanism is set up to divert the recovered hot gas to ensure the stability of the internal temperature of the equipment.
It effectively prevents moisture from affecting the drying effect, ensures the stability of equipment operation, and realizes the recycling of hot gas, improving the energy-saving performance of the dryer.
Smart Images

Figure CN222812056U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tea processing, and in particular relates to an energy-saving continuous drying machine for waste heat recovery. Background Art
[0002] Tea drinking originated in China. The leaves are leathery, oblong or oval, and can be brewed directly with boiling water. They are divided into six categories based on variety, production method and product appearance. They can be divided into spring tea, summer tea, autumn tea and winter tea based on seasonal picking. Various raw teas or refined teas are processed to form reprocessed tea, including scented tea, compressed tea, extracted tea, medicinal and health tea, tea food, tea-containing beverages, etc. Tea needs to go through multiple processes before it can be sold, including screening, drying, frying, etc. During drying, a professional dryer is needed to dry the moisture inside the tea leaves.
[0003] Chinese utility model patent CN218296476U discloses an energy-saving drying machine with a waste heat collection function, including a machine body, two placement plates are slidably connected to the inner sides of the machine body, the two placement plates are aligned up and down, a plurality of drying mechanisms are fixedly connected to the inner sides of the machine body, a heat outlet hole is opened on the inner wall of the bottom of one side of the machine body, a plurality of heat dissipation holes are opened in the middle of the two side surfaces of the machine body, a waste heat collection mechanism is fixedly connected to the inner wall of the top of the machine body, and a single chip is fixedly connected to the middle of the front side of the machine body;
[0004] The above design can recycle the hot air generated inside the dryer through the use of multiple groups of components, but there are certain problems in actual use. Specifically, the equipment cannot stably handle the moisture carried in the hot air when in use. When the hot air is drying the tea leaves inside the equipment, the moisture inside the tea leaves is partially converted into water vapor due to the effect of temperature and flows with the hot air. Although the above design can stably recycle the moisture along with the hot air, it does not process the moisture transported along with the hot air, resulting in a gradual increase in the moisture inside the subsequent equipment, affecting the overall drying effect. Summary of the invention
[0005] The purpose of this section is to summarize some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and utility model name of this application to avoid blurring the purpose of this section, specification abstract and utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.
[0006] In order to solve the problems raised in the above background technology, the utility model adopts the following technical solutions.
[0007] A waste heat recovery energy-saving continuous dryer comprises a dryer body, a drying element, an air supply pipe and a collecting mechanism, wherein the drying element is fixedly installed inside the dryer body, the collecting mechanism is fixedly installed on the side of the dryer body, the air supply pipe is fixedly installed on the top of the collecting mechanism, the separation mechanism is fixedly installed on the end of the air supply pipe, the separation mechanism comprises a connecting pipe, a separation bin and a separation filter element, the connecting pipe is fixedly installed on the end of the air supply pipe, the separation bin is fixedly installed on the outside of the connecting pipe, and the separation filter element is fixedly installed equidistantly inside the separation bin.
[0008] As a preferred technical solution of the utility model, the separation mechanism also includes a flow groove, a water-absorbing sponge and a sealing plate. A flow groove is opened at the bottom end of the separation bin, the water-absorbing sponge is arranged inside the flow groove, and the sealing plate is fixedly installed on the side of the separation bin.
[0009] As a preferred technical solution of the utility model, the collecting mechanism includes a bonding plate, a connecting pipe, a receiving pipe, an extractor, a feeding pipe and a connecting piece. The bonding plate is fixedly mounted on the side of the dryer body, the connecting pipe is fixedly mounted on the side of the bonding plate, the receiving pipe is fixedly mounted on the end of the connecting pipe, the connecting pipe and the receiving pipe are internally connected, the extractor is fixedly mounted on the side of the receiving pipe, the feeding pipe is arranged at the top of the receiving pipe, and the connecting piece is fixedly mounted on the bottom of the feeding pipe.
[0010] As a preferred technical solution of the utility model, the connecting part includes a fixed flange, a fixed screw and a fixed nut. The fixed flange is provided with two groups, and the fixed flanges are respectively installed on the top end of the receiving pipe and the bottom end of the feeding pipe. The fixed screws are equidistantly threadedly installed inside the fixed flange, and the fixed nut is threadedly installed on the end of the fixed screw.
[0011] As an optimal technical solution of the utility model, the energy-saving continuous dryer with waste heat recovery also includes a heat conduction mechanism, which includes a matching pipe, a fixing part and a conduction plate. The matching pipe is fixedly installed at the bottom end of the connecting pipe, the fixing part is fixedly installed at the end of the matching pipe, and the conduction plate is fixedly installed on the upper surface of the dryer body, and the conduction plate is fixedly connected to the fixing part.
[0012] As a preferred technical solution of the present utility model, the heat conduction mechanism also includes an input pipe, a shell heating groove and a circulation hole. The input pipe is fixedly installed on the side of the flow groove, and the end of the input pipe is fixedly connected to the upper surface of the dryer body. A shell heating groove is opened inside the dryer body at the bottom end of the input pipe, and circulation holes are equidistantly opened inside the dryer body. The dryer body is connected to the shell heating groove through the circulation holes.
[0013] As an optimal technical solution of the utility model, the drying component includes a closing door, a drying trough and a drying plate. The closing door is rotatably installed on the side of the dryer body. A drying trough is opened inside the dryer body, and the drying plate is equidistantly slidably installed inside the drying trough.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. In the utility model, by setting up a collecting mechanism and a separating mechanism, the hot air inside the dryer can be stably extracted, and then after filtering through multiple groups of filter elements, the water vapor inside the hot air can be separated to prevent the moisture from returning to the dryer with the hot air and affecting the drying effect of the tea inside the equipment, thereby ensuring the stability of the equipment during operation and realizing the recycling of hot air;
[0016] 2. In the utility model, a heat conduction mechanism is provided to divert the recovered hot air, and part of the hot air is directly input into the interior of the equipment to dry the tea leaves inside the equipment, while the other part of the hot air is input into the dryer shell to heat the shell, thereby preventing the shell from conducting and dissipating the heat inside the dryer, and keeping the internal temperature of the equipment in a stable state. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model;
[0018] Figure 2 It is a stereoscopic diagram of the side structure of the main body of the dryer of the utility model;
[0019] Figure 3 It is a three-dimensional diagram of the collection mechanism structure of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the separation mechanism in the utility model;
[0021] Figure 5 It is a structural schematic diagram of the heat conduction mechanism in the utility model;
[0022] Figure 6 It is a structural schematic diagram of the drying component in the utility model.
[0023] The corresponding relationship between the illustrations and component names in the figure is as follows:
[0024] 1. Dryer body; 2. Drying parts; 21. Closing door; 22. Drying trough; 23. Drying plate; 3. Air supply pipe; 4. Collecting mechanism; 41. Laminating plate; 42. Connecting pipe; 43. Transfer pipe; 44. Extractor; 45. Feeding pipe; 46. Connecting piece; 5. Separation mechanism; 51. Connecting pipe; 52. Separation bin; 53. Separation filter element; 54. Flow trough; 55. Water-absorbing sponge; 56. Sealing plate; 6. Heat conduction mechanism; 61. Matching pipe; 62. Fixing piece; 63. Conducting plate; 64. Input pipe; 65. Shell heating trough; 66. Flow hole. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.
[0028] Depend on Figure 1 , Figure 2 and Figure 3 As shown, an energy-saving continuous dryer with waste heat recovery includes a dryer body 1, a drying element 2, an air supply pipe 3 and a collecting mechanism 4. The drying element 2 is fixedly installed inside the dryer body 1, and the collecting mechanism 4 is fixedly installed on the side of the dryer body 1. The air supply pipe 3 is fixedly installed on the top of the collecting mechanism 4, and the separation mechanism 5 is fixedly installed at the end of the air supply pipe 3. The separation mechanism 5 includes a connecting pipe 51, a separation bin 52 and a separation filter element 53. The connecting pipe 51 is fixedly installed at the end of the air supply pipe 3, the separation bin 52 is fixedly installed on the outside of the connecting pipe 51, and the separation filter element 53 is fixedly installed in the separation bin 52 at an equal distance.
[0029] During use, the tea leaves on the surface of the drying element 2 are quickly dried by using the dryer body 1, and then the hot air inside the dryer body 1 is stably extracted by using the collecting mechanism 4, and then the hot air is input into the separation mechanism 5 by using the air supply pipe 3 to filter the moisture in the hot air. During use, the hot air to be filtered is input into the separation bin 52 by using the connecting pipe 51 and the air supply pipe 3, and then the hot air entering the separation bin 52 is filtered by using multiple sets of separation filter elements 53, and the moisture in the hot air is screened and separated to prevent water vapor from re-entering the equipment with the hot air and affecting the normal drying operation inside the equipment.
[0030] By the attached Figure 4 As shown, in this embodiment, the separation mechanism 5 also includes a flow groove 54, a water-absorbing sponge 55 and a sealing plate 56. The flow groove 54 is opened at the bottom end of the separation bin 52, the water-absorbing sponge 55 is arranged inside the flow groove 54, and the sealing plate 56 is fixedly installed on the side of the separation bin 52. During use, through the use of the flow groove 54, when the water filtered by the separation filter element 53 is completed, the water will flow along the inner wall of the separation bin 52 to the lower end and directly enter the bottom of the flow groove 54. Through the use of the water-absorbing sponge 55, the water is absorbed to complete the collection of water. The use of the sealing plate 56 makes it easy to replace the water-absorbing sponge 55 while ensuring the internal sealing of the separation bin 52.
[0031] By the attached Figure 3 As shown, in this embodiment, the collecting mechanism 4 includes a bonding plate 41, a connecting pipe 42, a receiving pipe 43, an extractor 44, a feeding pipe 45 and a connecting piece 46. The bonding plate 41 is fixedly mounted on the side of the dryer body 1, the connecting pipe 42 is fixedly mounted on the side of the bonding plate 41, the receiving pipe 43 is fixedly mounted on the end of the connecting pipe 42, the connecting pipe 42 and the receiving pipe 43 are internally connected, the extractor 44 is fixedly mounted on the side of the receiving pipe 43, the feeding pipe 45 is arranged at the top of the receiving pipe 43, and the connecting piece 46 is fixedly mounted on the bottom of the feeding pipe 45. In use, the hot air inside the dryer body 1 is quickly extracted by using the extractor 44, and then the hot air is transported by using the connecting pipe 42 and the receiving pipe 43, and then the hot air is recovered with the cooperation of the feeding pipe 45 and the connecting piece 46.
[0032] By the attached Figure 3 As shown, in this embodiment, the connecting member 46 includes a fixed flange, a fixed screw and a fixed nut. The fixed flange is provided with two groups, and the fixed flanges are respectively installed on the top end of the receiving pipe 43 and the bottom end of the feeding pipe 45. The fixed screws are equidistantly threadedly installed inside the fixed flange, and the fixed nut is threadedly installed on the end of the fixed screw.
[0033] By the attached Figure 5As shown, in this embodiment, the energy-saving continuous dryer with waste heat recovery also includes a heat conduction mechanism 6, which includes a matching pipe 61, a fixing member 62 and a conduction plate 63. The matching pipe 61 is fixedly installed at the bottom end of the connecting pipe 51, the fixing member 62 is fixedly installed at the end of the matching pipe 61, and the conduction plate 63 is fixedly installed on the upper surface of the dryer body 1. The conduction plate 63 is fixedly connected to the fixing member 62. During use, the recovered hot air is input into the conduction plate 63 through the use of the matching pipe 61 and the fixing member 62, and then the hot air is input into the dryer body 1 with the cooperation of the conduction plate 63, so as to realize the recovery and utilization of the hot air and ensure the stability of the equipment during use.
[0034] By the attached Figure 5 As shown, in this embodiment, the heat conduction mechanism 6 also includes an input pipe 64, a shell heating groove 65 and a flow hole 66. The input pipe 64 is fixedly installed on the side of the flow groove 54, and the end of the input pipe 64 is fixedly connected to the upper surface of the dryer body 1. The dryer body 1 is provided with a shell heating groove 65 at the bottom end of the input pipe 64. The dryer body 1 is provided with flow holes 66 equidistantly. The dryer body 1 is connected with the shell heating groove 65 through the flow holes 66. In use, the hot air output by the connecting pipe 51 is diverted by the use of the input pipe 64, and part of the hot air will not enter the dryer body 1, but enter the shell heating groove 65 on the side wall of the dryer body 1 with the cooperation of the input pipe 64, so as to heat the shell of the dryer body 1 itself, which can effectively solve the problem that the heat inside the dryer body 1 is gradually lost due to the conduction of the shell of the dryer body 1. The opening of the flow hole 66 allows the hot air inside the shell heating groove 65 to follow the hot air inside the dryer body 1 to re-enter the bonding plate 41, so as to realize the recycling of heat.
[0035] By the attached Figure 6 As shown, in this embodiment, the drying component 2 includes a closing door 21, a drying trough 22 and a drying plate 23. The closing door 21 is rotatably installed on the side of the dryer body 1. The dryer body 1 is provided with a drying trough 22. The drying plates 23 are equidistantly slidably installed inside the drying trough 22. During use, the drying trough 22 and the drying plates 23 are used to spread the tea leaves to be dried, thereby expanding the contact area between the tea leaves and the hot air inside the dryer body 1, thereby enhancing the drying effect of the equipment itself. In addition, the use of the closing door 21 facilitates the replacement of materials inside the equipment and assists the stable operation of the equipment.
[0036] The above content is a further detailed description of the utility model in combination with specific implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the scope of protection determined by the claims submitted for the utility model.
Claims
1. An energy-saving continuous dryer for waste heat recovery, comprising a dryer body (1), a drying element (2), an air supply pipe (3) and a collecting mechanism (4), wherein the drying element (2) is fixedly installed inside the dryer body (1), the collecting mechanism (4) is fixedly installed on the side of the dryer body (1), and the air supply pipe (3) is fixedly installed on the top of the collecting mechanism (4), characterized in that: A separation mechanism (5) is fixedly mounted on the end of the air supply pipe (3), the separation mechanism (5) comprising a connecting pipe (51), a separation chamber (52) and a separation filter element (53), the connecting pipe (51) being fixedly mounted on the end of the air supply pipe (3), the separation chamber (52) being fixedly mounted on the outside of the connecting pipe (51), and the separation filter element (53) being fixedly mounted at equal distances inside the separation chamber (52).
2. The energy-saving continuous drying machine with waste heat recovery according to claim 1 is characterized in that: The separation mechanism (5) further comprises a flow groove (54), a water-absorbing sponge (55) and a sealing plate (56); the flow groove (54) is provided at the bottom of the separation chamber (52); the water-absorbing sponge (55) is arranged inside the flow groove (54); and the sealing plate (56) is fixedly mounted on the side of the separation chamber (52).
3. The energy-saving continuous drying machine with waste heat recovery according to claim 2 is characterized in that: The collecting mechanism (4) comprises a bonding plate (41), a connecting pipe (42), a receiving pipe (43), an extractor (44), a feeding pipe (45) and a connecting piece (46); the bonding plate (41) is fixedly mounted on the side of the dryer body (1); the connecting pipe (42) is fixedly mounted on the side of the bonding plate (41); the receiving pipe (43) is fixedly mounted on the end of the connecting pipe (42); the connecting pipe (42) and the receiving pipe (43) are internally connected; the extractor (44) is fixedly mounted on the side of the receiving pipe (43); the feeding pipe (45) is arranged at the top of the receiving pipe (43); and the connecting piece (46) is fixedly mounted on the bottom of the feeding pipe (45).
4. The energy-saving continuous drying machine with waste heat recovery according to claim 3 is characterized in that: The connecting piece (46) comprises a fixing flange, a fixing screw and a fixing nut. The fixing flange is provided in two groups. The fixing flanges are respectively mounted on the top end of the receiving pipe (43) and the bottom end of the feeding pipe (45). The fixing screws are equidistantly threadedly mounted inside the fixing flanges. The fixing nut is threadedly mounted on the end of the fixing screw.
5. The energy-saving continuous drying machine with waste heat recovery according to claim 4 is characterized in that: The energy-saving continuous dryer for waste heat recovery further comprises a heat conduction mechanism (6), the heat conduction mechanism (6) comprising a matching pipe (61), a fixing member (62) and a conduction plate (63), the matching pipe (61) being fixedly mounted on the bottom end of the connecting pipe (51), the fixing member (62) being fixedly mounted on the end of the matching pipe (61), the conduction plate (63) being fixedly mounted on the upper surface of the dryer body (1), and the conduction plate (63) being fixedly connected to the fixing member (62).
6. The energy-saving continuous drying machine with waste heat recovery according to claim 5 is characterized in that: The heat conduction mechanism (6) further comprises an input pipe (64), a shell heating groove (65) and a circulation hole (66); the input pipe (64) is fixedly mounted on a side of the flow groove (54); the end of the input pipe (64) is fixedly connected to the upper surface of the dryer body (1); a shell heating groove (65) is provided inside the dryer body (1) at the bottom end of the input pipe (64); the circulation holes (66) are equidistantly provided inside the dryer body (1); the dryer body (1) is connected to the shell heating groove (65) via the circulation holes (66).
7. The energy-saving continuous drying machine with waste heat recovery according to claim 1 is characterized in that: The drying element (2) comprises a closing door (21), a drying groove (22) and a drying plate (23); the closing door (21) is rotatably mounted on the side of the dryer body (1); a drying groove (22) is provided inside the dryer body (1); and the drying plate (23) is equidistantly slidably mounted inside the drying groove (22).
Citation Information
Patent Citations
Energy-saving dryer with waste heat collecting function
CN218296476U