Flange joint air leakage detection device in noisy environment
By designing a foldable flange joint air leakage detection device in noisy environments, using noise sensors and sound insulation materials, the problem of difficult to detect slight air leakage in the pipeline system is solved, and the rapid and accurate detection effect is achieved, improving detection efficiency and safety.
Patent Information
- Application Number
- CN202421736755.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-07-22
AI Technical Summary
In noisy environments, slight air leakage in the pipeline system is difficult to accurately judge through the human ears, resulting in production and safety hazards. The existing soapy water detection methods are inefficient, the results are greatly affected by human factors and polluted the environment.
Using a foldable cylindrical frame and sound insulation material, combined with noise sensors, a flange joint leak detection device is designed in a noisy environment. By comparing the signal differences of the noise sensor, slight air leakage can be detected quickly and accurately.
It realizes rapid and accurate detection of minor air leakage, improves detection efficiency and accuracy, reduces the influence of human factors, and adapts to different sizes of flange joints through a foldable design, making it easy to carry and store.
Smart Images

Figure CN222812512U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline systems, in particular to a flange joint leakage detection device in a noisy environment. Background Art
[0002] In noisy environments such as factories, the safe and stable operation of the pipeline system is crucial. However, when a slight leak occurs in the pipeline, it is difficult to accurately judge by human ears, which poses a great hidden danger to production and safety. At present, soapy water and other methods are often used to detect leaks, that is, to observe whether there are bubbles at the leaking part. Although this method is simple, it has the following disadvantages:
[0003] (1) Low detection efficiency: It requires manual application of soapy water and careful observation, which is time-consuming and labor-intensive.
[0004] (2) The test results are greatly affected by human factors: the operator's experience and technical level directly affect the accuracy of the test results.
[0005] (3) Pollution to the environment: Soapy water needs to be cleaned up after use, which may cause pollution to the environment. Utility Model Content
[0006] The purpose of the utility model is to provide a flange joint leakage detection device in a noisy environment to address the defects of the prior art. By adopting a foldable cylindrical frame and sound insulation materials, as well as a noise sensor, rapid and accurate detection of slight leakage can be achieved.
[0007] The technical purpose of the utility model is achieved through the following technical solutions: a flange joint leakage detection device in a noisy environment, comprising a circumferentially foldable wrapping portion, the wrapping portion is used to wrap the flange joint, at least two noise sensors are arranged on the wrapping portion, the noise sensors are electrically connected to a display panel respectively, the display panel is connected to the wrapping portion, and the display panel is used to receive signals from the noise sensor and display detection results.
[0008] Preferably, the wrapping portion includes a circumferential wrapping surface, both ends of the circumferential wrapping surface are connected to a wrapping end surface, and the circumferential wrapping surface and the wrapping end surface are both made of Z-shaped folding material, so that the circumferential wrapping surface and the wrapping end surface can be folded in the same direction.
[0009] Preferably, the wrapped end surface is provided with a hole, and the hole is used for allowing a pipe connected to the flange joint to pass through.
[0010] Preferably, the inner edge of the wrapped end surface is connected to a rope loop, and a draw rope is provided in the rope loop.
[0011] Preferably, the rope loop is made of rubber or leather.
[0012] Preferably, the circumferential wrapping surface and the wrapping end surface are both made of sound insulation material.
[0013] Preferably, after the circumferential wrapping surface is wrapped and brought close to each other, the two end faces are magnetically connected.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] 1. The utility model provides a flange joint leakage detection device in a noisy environment. By adopting a noise sensor and a foldable wrapping part, it can realize rapid detection of slight air leakage, avoid the time-consuming and labor-intensive shortcomings of traditional methods, and improve detection efficiency. During detection, by comparing the signal difference between the two noise sensors, it can accurately determine whether there is an air leakage in the wrapping part, reduce the influence of human factors on the detection results, and improve the accuracy of detection.
[0016] 2. The utility model provides a flange joint leakage detection device in a noisy environment, which adopts a foldable wrapping part. This design enables the device to adapt to flange joints of different sizes and is easy to carry and store. After wrapping, it ensures that the device can effectively isolate external noise in a noisy environment and improve detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0018] Figure 1 It is a structural schematic diagram of the utility model.
[0019] Figure 2 The figure is a schematic structural diagram of a preferred embodiment of the utility model.
[0020] In the figure: 10, wrapping part; 11, circumferential wrapping surface; 12, wrapping end surface; 13, hole; 14, rope loop; 15, pull rope; 20, noise sensor; 30, display panel. DETAILED DESCRIPTION
[0021] In order to enable those skilled in the art to better understand the technical solution of the utility model, the preferred implementation scheme of the utility model is described below in conjunction with specific embodiments. However, it should be understood that the drawings are only used for illustrative purposes and cannot be understood as limitations on this patent; in order to better illustrate this embodiment, some parts of the drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the drawings may be omitted; the positional relationship described in the drawings is only used for illustrative purposes and cannot be understood as limitations on this patent.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0023] For the purpose of simplicity and illustration, the principles of the embodiments are mainly described by reference to examples. In the following description, many specific details are proposed to provide a thorough understanding of the embodiments. However, it is obvious that for those of ordinary skill in the art, these embodiments may not be limited to these specific details in practice. In some instances, known methods and structures are not described in detail to avoid making these embodiments unnecessarily difficult to understand. In addition, all embodiments can be used in combination with each other.
[0024] See also Figure 1 The utility model provides a flange joint leakage detection device in a noisy environment, comprising a circumferentially foldable wrapping portion 10, the wrapping portion 10 is used to wrap the flange joint, at least two noise sensors 20 are arranged on the wrapping portion 10, the noise sensors 20 are electrically connected to a display panel 30 respectively, the display panel 30 is connected to the wrapping portion 10, and the display panel 30 is used to receive the signal of the noise sensor 20 and display the detection result.
[0025] The above embodiment adopts a foldable design, which is easy to carry and store, and is suitable for various complex environments, especially for applications in noisy environments such as factories, and has important practical significance and application value. In addition, it is simple and convenient to use. The operator only needs to wrap the sound insulation cylinder around the flange joint and other pipe connection parts, and can view the test results through the display panel without professional skills.
[0026] In the above embodiment, the wrapping portion 10 includes a circumferential wrapping surface 11, both ends of the circumferential wrapping surface 11 are connected to a wrapping end surface 12, and the circumferential wrapping surface 11 and the wrapping end surface 12 are both made of Z-shaped folding material, so that the circumferential wrapping surface 11 and the wrapping end surface 12 can be folded in the same direction.
[0027] At the same time, a hole 13 is provided on the wrapping end surface 12. The hole 13 is formed when the wrapping end surface 12 wraps the flange joint. The hole 13 is used for allowing a pipe connected to the flange joint to pass through.
[0028] In some preferred embodiments, Figure 2As shown, the inner edge of the wrapped end surface 12 is connected to a rope loop 14, and a drawstring 15 is arranged in the rope loop 14. When in use, by tightening the drawstring 15, the wrapped end surface 12 of the wrapped portion 10 can be further made to fit closely to the pipeline to ensure sealing.
[0029] In some preferred embodiments, the rope loop 14 is made of rubber or leather material. The rope loop 14 is made of rubber or leather material, which has better tightness after wrapping, and can further make the wrapping end surface 12 of the wrapping part 10 close to the pipe to ensure sealing.
[0030] In other preferred embodiments, in order to achieve better sound insulation effect and avoid the influence of external noise on detection, the circumferential wrapping surface 11 and the wrapping end surface 12 in this embodiment are both made of sound insulation material.
[0031] In other preferred embodiments, in order to ensure the isolation effect and improve the air tightness of the package, permanent magnets and magnetic materials are respectively arranged at both ends of the circumferential wrapping surface in this embodiment, so that the two end faces of the circumferential wrapping surface are close to each other after being wrapped to form a magnetic connection.
[0032] When the utility model is in use, the flange joint where gas leakage occurs is wrapped by the foldable wrapping part 10, and the joint part of the wrapping part is automatically closed by a flexible magnetic suction method to ensure the sealing of the cylinder wall and isolate external noise. At the same time, the rope loop 14 is made of rubber or leather material, and has good tightness after wrapping. By tightening the pull rope 15, the wrapping end face 12 of the wrapping part 10 can be further made to fit tightly against the pipeline to ensure sealing and isolate external noise. Two noise sensors 20 are inserted into the wrapping part 10 to detect the leaking flange joint. By comparing the signal difference of the two noise sensors 20, it is possible to accurately determine whether there is a leak in the wrapping part. The display panel 30 is used to display the detection results. When a leak is detected, the display panel will give different levels of prompts according to the sensor detection results, which is convenient for the operator to find and deal with it in time.
[0033] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. A flange joint leakage detection device in a noisy environment, characterized by: It includes a wrapping portion that can be folded circumferentially, the wrapping portion is used to wrap the flange joint, at least two noise sensors are arranged on the wrapping portion, the noise sensors are electrically connected to the display panel respectively, the display panel is connected to the wrapping portion, and the display panel is used to receive the signal of the noise sensor and display the detection result.
2. The device for detecting air leakage of flange joints in a noisy environment according to claim 1, characterized in that: The wrapping portion includes a circumferential wrapping surface, both ends of the circumferential wrapping surface are connected to a wrapping end surface, and the circumferential wrapping surface and the wrapping end surface are both made of Z-shaped folded material so that the circumferential wrapping surface and the wrapping end surface can be folded in the same direction.
3. The device for detecting air leakage of flange joints in a noisy environment according to claim 2, characterized in that: The wrapped end surface is provided with a hole, and the hole is used for a pipe connected to the flange joint to pass through.
4. The device for detecting air leakage of flange joints in a noisy environment according to claim 2, characterized in that: The inner edge of the wrapped end surface is connected to a rope loop, and a draw rope is arranged in the rope loop.
5. The device for detecting air leakage of flange joints in a noisy environment according to claim 4, characterized in that: The rope loop is made of rubber or leather material.
6. A flange joint leakage detection device in a noisy environment according to any one of claims 2 to 5, characterized in that: The circumferential wrapping surface and the wrapping end surface are both made of sound insulation material.
7. A flange joint leakage detection device in a noisy environment according to any one of claims 2 to 5, characterized in that: After the circumferential wrapping surfaces are wrapped, the two end surfaces are brought close to each other and are magnetically connected.