Gantry type engineering material quality detection device
By designing a gantry engineering material quality inspection device, the automatic clamping and movement of the pipe is achieved by using a rotating motor and moving components, the problem of inconvenience in the detection process in the prior art is solved and the detection efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421032294.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2025-04-29
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The existing testing device requires staff to manually adjust the position of the pipe, which leads to inconvenient and inefficient inspection.
A gantry engineering material quality detection device is designed, using components such as gantry, laser detector, clamp, plug and drive parts. The automatic clamping and movement of the pipe is achieved through rotating motors and moving components, which facilitates the laser detector to conduct comprehensive inspection of the pipes.
Automatic clamping and moving of the pipe is realized, manual operation is reduced, detection efficiency and accuracy is improved, and sufficient inspection of different positions of the pipe is facilitated.
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Figure CN222812747U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of detection devices, and in particular to a gantry-type engineering material quality detection device. Background Art
[0002] At present, with the gradual development of the economy, the construction industry is also gradually developing. In the process of building roads, bridges, houses and other buildings, metal and non-metal pipes are often needed. Considering the safety of subsequent construction use, the required pipes need to be tested before they can be put into use.
[0003] At present, with the gradual development of science and technology, the detection method of pipes has changed from the initial observation through human eyes to inspection through laser detection devices, which improves the accuracy and reliability of the detection results.
[0004] The detection devices currently used often fix the laser detection device at a specified position to inspect the pipe. Only a certain area of the pipe can be detected each time. When other areas need to be detected, the staff needs to manually adjust the position of the pipe, which is inconvenient. Utility Model Content
[0005] In order to facilitate the inspection of pipes, the present application provides a gantry-type engineering material quality inspection device.
[0006] The present application provides a gantry-type engineering material quality detection device that adopts the following technical solution:
[0007] A gantry-type engineering material quality inspection device comprises a base, to which a gantry is fixedly connected, a laser detector is installed on the side of the gantry close to the base, the upper surface of the base is provided with two oppositely arranged clamps for clamping pipes, and a plug block for plugging into the inside of the pipe is rotatably connected to the side of any one of the clamps close to the other clamp, a rotating motor is also provided on one side of one of the clamps, and the output shaft of the rotating motor is fixedly connected to one of the plug blocks, the base is also provided with a driving member for driving the two clamps to clamp the pipe, and the base is also provided with a moving component for driving the two clamps to move.
[0008] By adopting the above technical solution, when it is necessary to inspect the pipe, one end of the pipe is plugged into one of the plug blocks, and then the other end of the pipe is plugged into the other plug block through the driving component, so as to clamp the pipe, and then the laser detector is started to inspect the pipe. When the position detection is completed, the rotating motor and the moving component are started to expose the other positions of the pipe under the laser detector, so as to fully detect the pipe. The pipe is moved by the rotating motor and the moving component, which reduces the need for staff to move the pipe during the pipe inspection process, and facilitates the pipe inspection process.
[0009] Optionally, the driving member is configured as a clamping screw, which passes through the two clamping plates and can drive the two clamping plates to move toward or away from each other.
[0010] By adopting the above technical solution, the two clamping plates are driven to move by the clamping screw, so that the pipe can be clamped by the two clamping plates and the plugs connected to the two clamping plates, which facilitates the process of clamping the pipe by the staff.
[0011] Optionally, the two clamps are slidably connected to the same connecting plate on one side close to the base, the connecting plate is slidably inserted into the inside of the base, the base is provided with a moving slot for the connecting plate to move in a direction perpendicular to the gantry, a plurality of mounting plates are fixedly connected to the connecting plate, the clamping screw is rotatably connected to the mounting plate, a moving rack is fixedly connected to the side of the connecting plate away from the clamping screw along the length direction of the moving slot, a moving gear is meshed on one side of the moving rack, and a moving motor for driving the moving gear to rotate is fixedly connected to one side of the moving gear.
[0012] By adopting the above technical solution, when it is necessary to move the pipe through the moving component, the moving motor is started, the moving motor drives the moving gear to rotate, the moving gear drives the moving rack to move, and the moving rack drives the connecting plate to move. Since the clamping screw is connected to the connecting plate, the connecting plate can drive the clamping screw to move. By utilizing the self-locking of the thread, the connecting plate can drive the two clamping plates to move in the process of driving the clamping screw to move, thereby realizing the movement of the pipe by the moving motor.
[0013] Optionally, a plurality of plug-in holes are provided on the side wall of each plug-in block, a plug-in block is slidably plugged into each plug-in hole, and a pressure spring is connected between one side of each plug-in block located inside the plug-in hole and the inner wall of the plug-in hole.
[0014] By adopting the above technical solution, when the pipe model changes and it is difficult for the plug block to abut against the inner wall of the pipe, the pressure spring drives the plug block to move to the side away from the inside of the plug hole, thereby driving the plug block to abut against the inner wall of the pipe. As a result, when the pipe model changes, the two clamps can still clamp the pipe due to the presence of the plug block.
[0015] Optionally, a side of each of the insert blocks away from the connected clamping plate is configured to be conical.
[0016] By adopting the above technical solution, since one end of the plug is set to be tapered, when the plug is inserted into the inside of the pipe, the taper at one end of the plug can guide the pipe, making it more convenient for the staff to insert the pipe to the outside of the plug.
[0017] Optionally, a plurality of first balls are mounted on the bottom side wall of the connecting plate, and a side of each of the first balls away from the bottom side wall of the connecting plate abuts against an inner wall of the movable slot.
[0018] By adopting the above technical solution, due to the presence of multiple first balls, the friction between the connecting plate and the inner wall of the moving slot is reduced, thereby reducing the occurrence of damage caused by the large load between the connecting plate and the inner wall of the moving slot during the operation of the mobile motor.
[0019] Optionally, two oppositely disposed side walls of the connecting plate are fixedly connected with a plurality of second balls, and a side of each of the second balls away from the connecting plate abuts against an inner wall of the movable slot.
[0020] By adopting the above technical solution, due to the presence of multiple second balls, the need to limit the position of the connecting plate by the side wall of the moving slot during the movement of the connecting plate is reduced, thereby reducing the occurrence of greater friction between the connecting plate and the inner wall of the moving slot.
[0021] Optionally, a non-slip pad is fixedly connected to a side of each plug-in block away from the pressure spring.
[0022] By adopting the above technical solution, due to the presence of the anti-slip pad, after the side wall of the plug-in block abuts against the inner wall of the pipe, when the rotating motor drives the plug-in block to rotate, the plug-in block can better abut against the inner wall of the pipe, thereby reducing the occurrence of relative rotation between the pipe and the plug-in block during rotation.
[0023] In summary, the present application includes at least one of the following beneficial technical effects:
[0024] 1. The pipe is clamped by two clamping plates, and the rotating motor drives the pipe to rotate. The laser detector can detect different positions of the same shaft section of the pipe, which facilitates the staff to detect the pipe;
[0025] 2. Through the cooperation of the moving components and the rotating motor, it is possible to fully detect different positions on the outside of the pipe, thus facilitating the workers to detect different positions of the pipe;
[0026] 3. The existence of the first ball and the second ball can reduce the friction force on the connecting plate during movement, so that the connecting plate can move more smoothly during movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application.
[0028] Figure 2 It is a schematic diagram of the half-section structure of an embodiment of the present application.
[0029] Figure 3 yes Figure 2 A partial enlarged schematic diagram of the structure A in the middle.
[0030] Figure 4 It is a schematic diagram of the connecting plate structure of an embodiment of the present application.
[0031] Explanation of the accompanying drawings: 1. base; 11. moving slot; 2. gantry; 3. laser detector; 4. clamping plate; 41. plug-in block; 411. plug-in hole; 42. slider; 43. plug-in block; 431. anti-slip pad; 44. pressure spring; 5. rotating motor; 6. driving member; 61. clamping screw; 62. handle; 7. connecting plate; 71. slide groove; 72. mounting plate; 73. first ball; 74. second ball; 8. moving assembly; 81. moving rack; 82. moving gear; 83. moving motor. DETAILED DESCRIPTION
[0032] The following is combined with Figure 1 -Attached Figure 4 This application is described in further detail.
[0033] The present application embodiment discloses a gantry type engineering material quality detection device, referring to Figure 1 , including a base 1, the upper surface of the base 1 is arranged horizontally. A gantry 2 is fixedly connected to the upper surface of the base 1, and both ends of the gantry 2 are fixedly connected to the upper surface of the base 1. A laser detector 3 is installed at the middle position of the gantry 2 away from the base 1.
[0034] Two clamping plates 4 are provided on the upper surface of the base 1, and the two clamping plates 4 are arranged opposite to each other. A plug block 41 is rotatably connected to the side of any clamping plate 4 away from the upper surface of the base 1 and close to the other clamping plate 4. The two plug blocks 41 located on the two clamping plates 4 are arranged opposite to each other. A rotating motor 5 is installed on the side of one clamping plate 4 away from the other clamping plate 4, and the output shaft of the rotating motor 5 passes through the connected clamping plates 4 and is fixedly connected to the plug block 41 connected to the same clamping plate 4.
[0035] Reference Figure 2 The base 1 is also provided with a moving assembly 8 inside, and the moving assembly 8 is connected with the two clamping plates 4 to drive the two clamping plates 4 to move synchronously. And the moving direction of the two clamping plates 4 driven by the moving assembly 8 is vertically arranged to the plane where the gantry 2 is located.
[0036] When the pipe needs to be inspected, the pipe is placed between the two clamps 4, and the pipe is clamped by the two clamps 4 and the plugs 41 connected to the clamps 4. During the process of the laser detector 3 inspecting the pipe, the rotating motor 5 and the moving assembly 8 are started to drive the two clamps 4 and the pipe to move, so that the laser detector 3 can fully inspect the pipe.
[0037] By rotating the motor 5 to drive the pipe to rotate, and the moving assembly 8 to drive the pipe to move, the laser detector 3 can fully detect each position of the pipe, thereby saving the labor cost required for the staff to move the pipe multiple times during the detection process.
[0038] The driving member 6 is provided as a clamping screw 61. In this embodiment, the clamping screw 61 is provided as a bidirectional screw, and the bidirectional screw is provided between the two clamping plates 4 and close to one side of the connecting plate 7. Each end of the clamping screw 61 passes through the adjacent clamping plates 4 and is threadedly connected to the adjacent clamping plates 4. One end of the clamping screw 61 passing through the clamping plates 4 is fixedly connected with a handle 62.
[0039] When it is necessary to move the two clamps 4 to achieve clamping of the pipe, turn the handle 62, which drives the clamping screw 61 to rotate. The clamping screw 61 drives the two clamps 4 to move during the rotation, so that the two plug blocks 41 on the opposite sides of the two clamps 4 can be inserted into the ends of the pipe, thereby achieving the clamping process of the pipe.
[0040] The two clamping plates 4 are inserted into the upper surface of the base 1 on one side thereof, and the upper surface of the base 1 is provided with a moving slot 11 inwardly, and the length direction of the moving slot 11 is provided along a direction perpendicular to the plane where the gantry 2 is located. The side wall of each clamping plate 4 close to the slot wall of the moving slot 11 is slidably abutted against the slot wall of the moving slot 11.
[0041] One end of each clamping plate 4 located inside the moving slot 11 is fixedly connected to a T-shaped slider 42. A connecting plate 7 is also provided inside the moving slot 11. The connecting plate 7 is horizontally arranged and is also located inside the moving slide groove 71 to slide against the groove wall of the moving slot 11. A slide groove 71 is provided on the upper surface of the connecting plate 7. Both moving sliders 42 are inserted into the slide groove 71 and can move toward or away from each other.
[0042] Two mounting plates 72 are also fixedly connected to the side of the upper surface of the connecting plate 7 near the clamping plate 4. Any of the mounting plates 72 is arranged in a direction away from each other between the two clamping plates 4, and the two mounting plates 72 are symmetrically arranged at both ends of the connecting plate 7. The two mounting plates 72 are arranged perpendicular to the upper surface of the connecting plate 7, and the ends of the two mounting plates 72 near the connecting plate 7 are embedded in the slide groove 71 and fixedly connected to the inner wall of the slide groove 71. The ends of the clamping screw 61 passing through the clamping plate 4 are rotatably connected to the adjacent mounting plates 72, and the mounting plates 72 can fix the position of the ends of the clamping screw 61 so that the clamping screw 61 is difficult to move relative to the connecting plate 7.
[0043] The moving assembly 8 includes a moving rack 81, which is fixedly connected to the side of the connecting plate 7 away from the clamping plate 4, and the length direction of the moving rack 81 is arranged parallel to the moving direction of the connecting plate 7. The moving notch 11 enables the connecting plate 7, the two clamping plates 4 and the moving rack 81 to move in a direction perpendicular to the plane where the gantry 2 is located. The side of the moving rack 81 away from the connecting plate 7 is meshed with a moving gear 82, and a moving motor 83 is also provided on one side of the moving gear 82, and the moving motor 83 is installed inside the base 1. The output shaft of the moving motor 83 passes through the axial position of the moving gear 82 and is fixedly connected to the moving gear 82.
[0044] When it is necessary to move the two clamps 4 and the pipes clamped by the two clamps 4, start the moving motor 83, the moving motor 83 drives the moving gear 82 to rotate, the moving gear 82 drives the moving rack 81 to move, and the moving rack 81 drives the connecting plate 7 and the clamping screw 61 to move during the movement. Since the clamping screw 61 is connected to the connecting plate 7 through the mounting plate 72, the connecting plate 7 can drive the two clamps 4 and the pipes clamped by the two clamps 4 to move during the movement.
[0045] Reference Figure 3 , a plurality of plug holes 411 are provided on the side wall of each plug block 43. In this embodiment, four plug holes 411 are provided on each plug block 43, and the four plug holes 411 are evenly distributed around the outer wall of the plug block 43. A plug block 43 is slidably plugged in each plug hole 411, and a pressure spring 44 is fixedly connected to one end of each plug block 43 located in the plug hole 411, and one end of each pressure spring 44 away from the plug block 43 is fixedly connected to the inner wall of the plug hole 411.
[0046] When the model of the pipe changes, after the plug block 41 is inserted into the interior of the pipe, the plug block 43 moves to the side away from the plug block 41 under the drive of the pressure spring 44, so that the side of each plug block 43 away from the pressure spring 44 can abut against the inner wall of the pipe to fix the end of the pipe, thereby enabling the clamping and detection of pipes of different models.
[0047] Each insert block 41 is configured to be cylindrical, and one end of each insert block 41 away from the clamping plate 4 is configured to be conical, with the apex of the cone facing the side away from the clamping plate 4 .
[0048] Since the end of each plug block 41 is arranged as an inclined surface, when the plug block 41 is inserted into the interior of the pipe, the plug block 41 can be inserted into the interior of the pipe more conveniently, thereby realizing rapid fixation of the pipe.
[0049] Reference Figure 4 A plurality of first balls 73 are installed at the joint between the bottom side wall of the connecting plate 7 and the inner wall of the movable slot 11, and the plurality of first balls 73 are evenly distributed on both sides of the movable rack 81, and the side of each first ball 73 away from the bottom side wall of the connecting plate 7 is in contact with the inner wall of the movable slot 11.
[0050] Due to the existence of the first ball 73 , when the moving motor 83 drives the connecting plate 7 to move, the connecting plate 7 can move more stably, and the load on the moving motor 83 during the movement of the connecting plate 7 is reduced.
[0051] Two oppositely disposed side walls of the connecting plate 7 are both equipped with a plurality of second balls 74 , and the plurality of second balls 74 are evenly distributed on the two side walls of the connecting plate 7 , and a side of each second ball 74 away from the connecting plate 7 abuts against the inner wall of the movable slot 11 .
[0052] During the movement of the connecting plate 7, due to the presence of the second ball 74, the moving position of the connecting plate 7 can be limited by the side wall of the moving groove 11, and the friction force exerted on the connecting plate 7 during the movement can be reduced, thereby reducing the load exerted on the connecting plate 7 during the movement of the connecting plate 7 driven by the moving motor 83.
[0053] Reference Figure 3 A non-slip pad 431 is fixedly connected to one side of each plug-in block 43 located outside the plug-in hole 411. When the plug-in block 41 and the plug-in block 43 are plugged into the end of the pipe, the non-slip pad 431 can abut against the inner wall of the pipe.
[0054] Due to the presence of the anti-slip pad 431 , when the rotating motor 5 drives the plug-in block 41 to rotate, the plug-in block 43 can better drive the pipe to rotate.
[0055] The implementation principle of a gantry-type engineering material quality inspection device in an embodiment of the present application is as follows: when the pipe needs to be inspected, the pipe is placed between the two clamps 4, and then the handle 62 is turned to drive the two clamps 4 to move toward each other through the clamping screw 61, so that the plug block 41 and the plug-in block 43 are plugged into the end of the pipe.
[0056] Then the laser detector 3 is started to detect the pipe. When the detection of one area is completed, the rotating motor 5 is started, and the rotating motor 5 drives the pipe to rotate, thereby achieving full detection of a section of the pipe.
[0057] After the inspection of one section of the pipe is completed, the moving motor 83 is started, and the moving motor 83 drives the pipe to move. Through the cooperation of the rotating motor 5, the inspection of different axial sections of the pipe is realized, thereby achieving full inspection of the pipe.
[0058] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A gantry type engineering material quality detection device, characterized in that: The invention comprises a base (1), to which a gantry (2) is fixedly connected, a laser detector (3) is installed on a side of the gantry (2) close to the base (1), and the upper surface of the base (1) is provided with two clamping plates (4) arranged opposite to each other for clamping a pipe, and a plug-in block (41) for plugging into the inside of a pipe is rotatably connected to a side of any of the clamping plates (4) close to another of the clamping plates (4), and a rotating motor (5) is also provided on one side of one of the clamping plates (4), and the output shaft of the rotating motor (5) is fixedly connected to one of the plug-in blocks (41), and the base (1) is also provided with a driving member (6) for driving the two clamping plates (4) to clamp the pipe, and the base (1) is also provided with a moving component (8) for driving the two clamping plates (4) to move.
2. A gantry type engineering material quality detection device according to claim 1, characterized in that: The driving member (6) is configured as a clamping screw (61), and the clamping screw (61) passes through the two clamping plates (4) and can drive the two clamping plates (4) to move in a direction toward or away from each other.
3. A gantry type engineering material quality detection device according to claim 2, characterized in that: The two clamping plates (4) are slidably connected to the same connecting plate (7) on one side close to the base (1); the connecting plate (7) is slidably inserted into the base (1); a moving slot (11) is provided on the base (1) for the connecting plate (7) to move along a direction perpendicular to the gantry (2); a plurality of mounting plates (72) are fixedly connected to the connecting plate (7); the clamping screw (61) is rotatably connected to the mounting plate (72); a moving rack (81) is fixedly connected to the side of the connecting plate (7) away from the clamping screw (61) along the length direction of the moving slot (11); a moving gear (82) is meshed on one side of the moving rack (81); and a moving motor (83) is fixedly connected to one side of the moving gear (82) for driving the moving gear (82) to rotate.
4. A gantry type engineering material quality detection device according to claim 1, characterized in that: A plurality of plug-in holes (411) are provided on the side wall of each plug-in block (41), a plug-in block (43) is slidably plugged into each plug-in hole (411), and a pressure spring (44) is connected between one side of each plug-in block (43) located inside the plug-in hole (411) and the inner wall of the plug-in hole (411).
5. A gantry type engineering material quality detection device according to claim 1, characterized in that: The side of each of the insert blocks (41) away from the connected clamping plate (4) is configured to be conical.
6. A gantry type engineering material quality detection device according to claim 3, characterized in that: A plurality of first rolling balls (73) are installed on the bottom side wall of the connecting plate (7), and a side of each of the first rolling balls (73) away from the bottom side wall of the connecting plate (7) abuts against the inner wall of the movable slot (11).
7. A gantry type engineering material quality detection device according to claim 6, characterized in that: Two oppositely disposed side walls of the connecting plate (7) are fixedly connected with a plurality of second rolling balls (74), and a side of each of the second rolling balls (74) away from the connecting plate (7) abuts against an inner wall of the movable slot (11).
8. A gantry type engineering material quality detection device according to claim 4, characterized in that: A side of each plug-in block (43) away from the pressure spring (44) is fixedly connected to an anti-slip pad (431).