X-ray online defect detection equipment

Abstract

The utility model discloses x-ray on-line defect detection equipment which comprises a rack used for bearing and mounting. The feeding mechanism is arranged on one side of the machine frame; the detection mechanism is arranged on one side of the feeding mechanism, and the detection mechanism is connected with one end of the feeding mechanism; and the discharging mechanism is arranged on one side of the detection mechanism, and one end of the discharging mechanism is connected with the detection mechanism. The x-ray online defect detection equipment can rapidly detect the defects of a packaged product or a single part, and further improves the working efficiency and the detection accuracy.

Description

Technical Field

[0001] The utility model relates to the technical field of detection, in particular to an X-ray online defect detection device. Background Art

[0002] With the rapid development of industrial automation, various products are widely used in our lives. Among them, there are problems such as uneven products, missing accessories, lack of products, and product defects.

[0003] In order to ensure the reliability of product quality and improve product reliability, it is necessary to test the products and control product quality. Utility Model Content

[0004] The present application proposes an x-ray online defect detection device to solve the problems of low accuracy and poor efficiency of existing detection devices.

[0005] The utility model provides an x-ray online defect detection device, the x-ray online defect detection device comprising:

[0006] A rack, the rack being used for carrying and installing;

[0007] A feeding mechanism, wherein the feeding mechanism is arranged on one side of the frame;

[0008] A detection mechanism, the detection mechanism is arranged on one side of the feeding mechanism, and the detection mechanism is connected to one end of the feeding mechanism;

[0009] The detection mechanism comprises: a first bearing assembly, the first bearing assembly is arranged in the frame, and the first bearing assembly is used for bearing and installation;

[0010] A light pipe assembly, the light pipe assembly is arranged on the first bearing assembly, and the light pipe assembly is used to emit X-rays;

[0011] A flat panel assembly, the flat panel assembly is arranged on the first bearing assembly, the flat panel assembly is placed in cooperation with the light pipe assembly, and the flat panel assembly is used to receive the X-ray emitted by the light pipe assembly, so as to detect the product;

[0012] A first transfer assembly, the first transfer assembly is arranged on the first bearing assembly, and the first transfer assembly is used to transfer products;

[0013] as well as

[0014] A material discharge mechanism, wherein the material discharge mechanism is arranged on one side of the detection mechanism, and one end of the material discharge mechanism is connected to the detection mechanism.

[0015] Preferably, the feeding mechanism comprises:

[0016] A loading mechanism mounting frame, the loading mechanism mounting frame is used for bearing and mounting;

[0017] A second transfer assembly, the second transfer assembly is disposed in the loading mechanism mounting frame, and the second transfer assembly is used to transfer products; and

[0018] A position limiting component is arranged on the second transfer component, and is used to limit the position of the product.

[0019] Preferably, the second transfer component is a conveyor belt.

[0020] Preferably, the unloading mechanism comprises:

[0021] A material discharging mechanism mounting frame, the material discharging mechanism mounting frame is used for bearing and mounting;

[0022] A third transfer assembly, the third transfer assembly is disposed on the unloading mechanism mounting frame, and the third transfer assembly is used to transfer products; and

[0023] A fourth transfer assembly is disposed above the third transfer assembly and is used for grabbing the product on the third transfer assembly.

[0024] Preferably, the third transfer component is a conveyor belt.

[0025] Preferably, the fourth transfer assembly comprises:

[0026] A suction cup, the suction cup is used to absorb defective products detected by the detection mechanism; and

[0027] A cylinder is used to provide power to the suction cup.

[0028] Preferably, the unloading mechanism further includes a good product discharge port and a bad product discharge port.

[0029] Preferably, it also includes a PLC control system, which is electrically connected to the loading mechanism, the detection mechanism and the unloading mechanism respectively.

[0030] The beneficial effects of the technical solution of the present application are as follows: the present application is an x-ray online defect detection device, comprising a frame, the frame is used for bearing and installation; a feeding mechanism, the feeding mechanism is arranged on one side of the frame; a detection mechanism, the detection mechanism is arranged on one side of the feeding mechanism, and the detection mechanism is connected to one end of the feeding mechanism; the detection mechanism comprises: a first bearing component, the first bearing component is arranged in the frame, the first bearing component is used for bearing and installation; a light pipe component, the light pipe component is arranged on the first bearing component, the light pipe component is used to emit X-rays; a flat plate component, the flat plate component is arranged on the first bearing component, the flat plate component is placed in cooperation with the light pipe component, the flat plate component is used to receive the X-rays emitted by the light pipe component, so as to detect the product; a first transfer component, the first transfer component is arranged on the first bearing component, the first transfer component is used to transfer the product; and a material unloading mechanism, the material unloading mechanism is arranged on one side of the detection mechanism, and one end of the material unloading mechanism is connected to the detection mechanism. The x-ray online defect detection device can quickly detect defects in packaged products or single parts, further improving work efficiency and detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 This is a structural schematic diagram of an x-ray online defect detection device of the utility model;

[0032] Figure 2 This is a partial structural diagram of an X-ray online defect detection device of the utility model;

[0033] Figure 3 This is a schematic diagram of part of the internal structure of an x-ray online defect detection device of the utility model;

[0034] Figure 4 This is a schematic diagram of a portion of the internal structure of an x-ray online defect detection device of the utility model.

[0035] In the figure:

[0036] 100, rack; 200, loading mechanism; 300, detection mechanism; 400, unloading mechanism; 310, first bearing assembly; 320, light tube assembly; 330, flat plate assembly; 340, first transfer assembly; 210, loading mechanism mounting frame; 220, second transfer assembly; 230, limit assembly; 410, unloading mechanism mounting frame; 420, third transfer assembly; 430, fourth transfer assembly; 431, suction cup; 432, cylinder. DETAILED DESCRIPTION

[0037] The embodiments of the present application are further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the embodiments of the present application, rather than to limit the embodiments of the present application. It should also be noted that, for ease of description, only parts related to the embodiments of the present application are shown in the accompanying drawings, rather than all structures.

[0038] In the description of the embodiments of the present application, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected or indirectly connected through an intermediate medium. For ordinary technicians in this field, the meanings of the above terms in the embodiments of the present application can be understood according to specific circumstances.

[0039] In the embodiments of the present application, unless otherwise clearly specified and limited, the first feature being "above" or "below" the second feature may include the first and second features being in direct contact, or may include the first and second features not being in direct contact but being in contact through another feature between them.

[0040] In the description of this embodiment, the terms "upper", "lower" and other positions or positional relationships are based on the positions or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operation, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the embodiments of this application. The terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0041] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the scheme in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments in the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0042] An embodiment of the present application provides an x-ray online defect detection device, which can quickly detect defects in packaged products or single parts, further improving work efficiency and detection accuracy.

[0043] Reference Figure 1 , Figure 2 , Figure 3 as well as Figure 4The utility model proposes an x-ray online defect detection device, including a frame 100, the frame 100 is used for bearing and installation; a feeding mechanism 200, the feeding mechanism 200 is arranged on one side of the frame 100; a detection mechanism 300, the detection mechanism 300 is arranged on one side of the feeding mechanism 200, and the detection mechanism 300 is connected to one end of the feeding mechanism 200; the detection mechanism 300 includes: a first bearing component 310, the first bearing component 310 is arranged in the frame 100, and the first bearing component 310 is used for bearing and installation; a light pipe component 320, the light pipe component 320 is arranged on the first bearing component 3 10, the light tube assembly 320 is used to emit X-rays; the flat panel assembly 330, the flat panel assembly 330 is arranged on the first supporting assembly 310, the flat panel assembly 330 is placed in cooperation with the light tube assembly 320, and the flat panel assembly 330 is used to receive the X-rays emitted by the light tube assembly 320, so as to detect the product; the first transfer assembly 340, the first transfer assembly 340 is arranged on the first supporting assembly 310, and the first transfer assembly 340 is used to transfer the product; and the unloading mechanism 400, the unloading mechanism 400 is arranged on one side of the detection mechanism 300, and one end of the unloading mechanism 400 is connected to the detection mechanism 300.

[0044] Among them, an x-ray online defect detection device proposed in the present application includes a frame 100, a loading mechanism 200, a detection mechanism 300 and a unloading mechanism 400, wherein the frame 100 is used for bearing and installation, the loading mechanism 200 is arranged on one side of the frame 100, the detection mechanism 300 is arranged on one side of the loading mechanism 200, the detection mechanism 300 is connected to one end of the loading mechanism 200, the unloading mechanism 400 is arranged on one side of the detection mechanism 300, and one end of the unloading mechanism 400 is connected to the detection mechanism 300; the detection mechanism 300 includes: a first bearing component 310, a light tube component 320, a flat plate component 330 and a first transfer component 340, the first bearing component 310 is arranged on the frame 100, the first bearing assembly 310 is used for bearing and installation, the light pipe assembly 320 is arranged on the first bearing assembly 310, the light pipe assembly 320 is used to emit X-rays, the flat panel assembly 330 is arranged on the first bearing assembly 310, the flat panel assembly 330 is placed in cooperation with the light pipe assembly 320, the flat panel assembly 330 is used to receive the X-rays emitted by the light pipe assembly 320, so as to detect the product, the first transfer assembly 340 is arranged on the first bearing assembly 310, the first transfer assembly 340 is a conveyor belt, the first transfer assembly 340 is used to transfer the product, the x-ray online defect detection equipment can quickly detect the defects of packaged products or single parts, further improving the work efficiency and detection accuracy.

[0045] Reference Figure 1 , Figure 2 , Figure 3 as well as Figure 4The feeding mechanism 200 includes: a feeding mechanism 200 mounting frame, which is used for carrying and installing; a second transfer assembly 220, which is arranged in the feeding mechanism 200 mounting frame, and is used for transferring products; and a limiting assembly 230, which is arranged on the second transfer assembly 220, and is used for limiting the position of the product. Among them, the feeding mechanism 200 includes a feeding mechanism 200 mounting frame, a second transfer component 220 and a limiting component 230. The feeding mechanism 200 serves as a mounting and bearing basis. The second transfer component 220 is arranged inside the feeding mechanism 200 mounting frame. The second transfer component 220 is used for product transmission to reduce manual operation. The limiting component 230 is arranged on the second transfer component 220. The limiting component 230 can be limited according to the product width to place the product at the position of the feeding port of the feeding mechanism 200. The feeding port corresponds to one end of the second transfer component 220. One end of the second transfer component 220 is connected to the first transfer component 340 of the detection mechanism 300. The other end of the first transfer component 340 is connected to the third transfer component 420 of the unloading mechanism 400. The product enters the first transfer component 340 from the feeding port and then passes through the second transfer component 220 of the detection mechanism 300, and is then transported to the third transfer component 420 by the second transfer component 220, and then flows out from the end of the third transfer component 420.

[0046] Reference Figure 1 , Figure 2 , Figure 3 as well as Figure 4 The second transfer component 220 is a conveyor belt. Preferably, the second transfer component 220 of the present invention adopts a conveyor belt transmission. In addition, chain transportation or roller transportation can also be replaced. No further elaboration is made here. The specific structure should be determined according to the actual process requirements.

[0047] Reference Figure 1 , Figure 2 , Figure 3 as well as Figure 4The unloading mechanism 400 includes: a mounting frame of the unloading mechanism 400, which is used for carrying and installing; a third transfer assembly 420, which is arranged on the mounting frame of the unloading mechanism 400, and is used for transferring products; and a fourth transfer assembly 430, which is arranged above the third transfer assembly 420, and is used for grabbing the products on the third transfer assembly 420. Among them, the unloading mechanism 400 includes a unloading mechanism 400 mounting frame, a third transfer assembly 420 and a fourth transfer assembly 430. The unloading mechanism 400 mounting frame serves as a mounting and bearing basis. The third transfer assembly 420 is arranged on the unloading mechanism 400 mounting frame. The third transfer assembly 420 is used to transport products flowing from the first transfer assembly 340. The fourth transfer assembly 430 is arranged above the third transfer assembly 420. The fourth transfer assembly 430 is used to grab unqualified products detected by the detection mechanism 300, and qualified products flow out from the end of the third transfer assembly 420.

[0048] Reference Figure 1 , Figure 2 , Figure 3 as well as Figure 4 The third transfer component 420 is a conveyor belt. Preferably, the third transfer component 420 of the present invention adopts a conveyor belt transmission. In addition, chain transportation or roller transportation can also be replaced. No further elaboration is made here. The specific structure should be determined according to the actual process requirements.

[0049] Reference Figure 1 , Figure 2 , Figure 3 as well as Figure 4 The fourth transfer assembly 430 includes: a suction cup 431 , which is used to absorb defective products detected by the detection mechanism 300 ; and a cylinder 432 , which is used to provide power to the suction cup 431 .

[0050] Reference Figure 1 , Figure 2 , Figure 3 as well as Figure 4 The unloading mechanism 400 also includes a good product discharge port and a defective product discharge port.

[0051] Reference Figure 1 , Figure 2 , Figure 3 as well as Figure 4 , and further includes a PLC control system, which is electrically connected to the feeding mechanism 200, the detection mechanism 300 and the unloading mechanism 400. The PLC control system can control the feeding action of the feeding mechanism 200, the detection action of the detection mechanism 300 and the unloading action of the unloading mechanism 400.

[0052] The operation of the present application is as follows: the product flows into the feeding mechanism 200 through the second transfer assembly 220 of the feeding mechanism 200. From the feeding mechanism 200, it enters the first transfer assembly 340 of the detection mechanism 300, where the light pipe assembly 320 irradiates the product with X-rays, and then the flat plate assembly 330 performs quality inspection on the product, then flows out of the detection mechanism 300, enters the third transfer assembly 420 of the unloading mechanism 400, where the fourth transfer assembly 430 sucks and moves the defective products to the defective product discharge port, and the good products flow out autonomously, thereby completing the process flow of the equipment.

[0053] The above description is only a partial or preferred embodiment of the present invention. Neither the text nor the drawings can limit the scope of protection of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the overall concept of the present invention, or direct / indirect application in other related technical fields are included in the scope of protection of the present invention.

Claims

1. An x-ray online defect detection device, characterized in that: include: A rack, the rack being used for carrying and installing; A feeding mechanism, wherein the feeding mechanism is arranged on one side of the frame; A detection mechanism, the detection mechanism is arranged on one side of the feeding mechanism, and the detection mechanism is connected to one end of the feeding mechanism; The detection mechanism comprises: a first bearing assembly, the first bearing assembly is arranged in the frame, and the first bearing assembly is used for bearing and installation; A light pipe assembly, the light pipe assembly is arranged on the first bearing assembly, and the light pipe assembly is used to emit X-rays; A flat panel assembly, the flat panel assembly is arranged on the first bearing assembly, the flat panel assembly is placed in cooperation with the light pipe assembly, and the flat panel assembly is used to receive the X-ray emitted by the light pipe assembly, so as to detect the product; A first transfer assembly, the first transfer assembly is arranged on the first bearing assembly, and the first transfer assembly is used to transfer products; as well as A material discharge mechanism, wherein the material discharge mechanism is arranged on one side of the detection mechanism, and one end of the material discharge mechanism is connected to the detection mechanism.

2. The x-ray online defect detection equipment according to claim 1, characterized in that: The feeding mechanism comprises: A loading mechanism mounting frame, the loading mechanism mounting frame is used for bearing and mounting; A second transfer assembly, the second transfer assembly is disposed in the loading mechanism mounting frame, and the second transfer assembly is used to transfer products; and A position limiting component is arranged on the second transfer component, and is used to limit the position of the product.

3. The x-ray online defect detection equipment according to claim 2, characterized in that: The second transfer component is a conveyor belt.

4. The x-ray online defect detection equipment according to claim 1, characterized in that: The unloading mechanism comprises: A material discharging mechanism mounting frame, the material discharging mechanism mounting frame is used for bearing and mounting; A third transfer assembly, the third transfer assembly is disposed on the unloading mechanism mounting frame, and the third transfer assembly is used to transfer products; and A fourth transfer assembly is disposed above the third transfer assembly and is used for grabbing the product on the third transfer assembly.

5. The x-ray online defect detection equipment according to claim 4, characterized in that: The third transfer component is a conveyor belt.

6. The x-ray online defect detection equipment according to claim 4, characterized in that: The fourth transfer assembly comprises: A suction cup, the suction cup is used to absorb defective products detected by the detection mechanism; and A cylinder is used to provide power to the suction cup.

7. The x-ray online defect detection equipment according to claim 4, characterized in that: The unloading mechanism also includes a good product discharge port and a bad product discharge port.

8. The x-ray online defect detection equipment according to claim 1, characterized in that: It also includes a PLC control system, which is electrically connected to the feeding mechanism, the detection mechanism and the unloading mechanism respectively.

Images