Semi-automatic high-frequency transformer plugboard machine

Abstract

The utility model discloses a semi-automatic high-frequency transformer board inserting machine which comprises a feeding platform and an arranging and transferring structure, and the arranging and transferring structure comprises a rack, a board inserting platform, a supporting frame, an arranging and conveying structure, a transferring structure, a suction cup structure and a translation structure. The plate inserting platform is fixed on the top surface of the rack; the supporting frame is fixed to the top face of the plate inserting platform, a block-up block is fixed to the top face of the plate inserting platform, the arranging and conveying structure is located on the block-up block, and the end of the arranging and conveying structure extends to the feeding platform. A gap is formed between the plate inserting platform and the arranging and conveying structure; the transfer structure is arranged on the supporting frame, and the suction cup structure is arranged on the transfer structure. The device is reasonable in structural arrangement, capable of achieving ordered arrangement of elements and equal-length transfer, convenient and fast to operate, beneficial to improving the machining accuracy and stability and improving the sequencing and transferring efficiency, high in applicability and good in practicability.

Description

Technical Field

[0001] The utility model belongs to the technical field of high-frequency transformer processing, and in particular relates to a semi-automatic high-frequency transformer board inserting machine. Background Art

[0002] A high-frequency transformer is a common electronic component on a circuit board. It is mainly used as a high-frequency switching power supply transformer in a high-frequency switching power supply, and is also used in a high-frequency inverter power supply. During the processing, the high-frequency transformer needs to be plugged in. In order to improve the efficiency of the plug-in, multiple high-frequency transformers need to be arranged in a straight line, and then the high-frequency transformers arranged in a straight line are placed on the corresponding panel for subsequent plug-in operations. In the prior art, they are mostly manually arranged and placed in order on the corresponding panel, which is not only time-consuming and labor-intensive, but also has limited neatness of arrangement. When the arrangement is transferred to the panel, it is also prone to shifting, thereby affecting the orderliness of the arrangement, and will also greatly reduce the efficiency of processing, which is not conducive to subsequent batch plug-in operations, so the applicability and practicality are limited. Summary of the invention

[0003] The utility model aims to provide a semi-automatic high-frequency transformer board inserting machine which has a reasonable structure and is conducive to improving the efficiency of sorting and transferring.

[0004] The technical solution to achieve the purpose of the utility model is a semi-automatic high-frequency transformer plug-in machine, including a loading platform and an arrangement transfer structure, wherein the arrangement transfer structure includes a frame, a plug-in platform, a support frame, an arrangement conveying structure, a transfer structure, a suction cup structure and a translation structure;

[0005] The plugboard platform is fixed on the top surface of the rack;

[0006] The support frame is fixed on the top surface of the plugging platform, a padding block is fixed on the top surface of the plugging platform, the arrangement and conveying structure is located on the padding block, and the end of the arrangement and conveying structure extends to the loading platform;

[0007] A gap is provided between the inserting plate platform and the arrangement and conveying structure;

[0008] The transfer structure is arranged on the support frame, and the suction cup structure is arranged on the transfer structure;

[0009] The translation structure is arranged in the gap, and the transfer structure drives the suction cup structure to transfer the arranged components on the arrangement and conveying structure to the top surface of the translation structure.

[0010] It is further preferred that: the transfer structure comprises a first cylinder, a transfer seat, at least one guide rod and a mounting plate;

[0011] The top surface of the support frame is provided with a translation slide groove;

[0012] The mounting plate is fixed to the side of the support frame;

[0013] The first cylinder is fixed on the mounting plate, and the piston shaft of the first cylinder is fixed on the transfer seat;

[0014] A sliding block is arranged on the top of the guide rod, and the sliding block can be arranged in the translation slide groove in a translation manner.

[0015] It is further preferred that: the suction cup structure comprises a bottom plate, a second cylinder, a connecting seat, a lifting seat, a third cylinder and a suction cup seat;

[0016] The second cylinder is fixed to the bottom surface of the transfer seat, and a guide hole is provided on the lifting seat;

[0017] The lifting seat is fixed on the second cylinder and the guide rod is liftable and arranged in the guide hole;

[0018] The connecting seat is fixed on the bottom surface of the lifting seat, and the bottom plate is fixed on the bottom surface of the connecting seat;

[0019] The third cylinder is fixed on the side of the connecting seat, and the suction cup seat is fixed on the piston shaft of the third cylinder, and the suction cup seat can be lifted and lowered and attached to the top surface of the bottom plate.

[0020] It is further preferred that: a strip-shaped groove is provided on the top surface of the bottom plate, and a plurality of suction holes are provided on the bottom wall of the strip-shaped groove;

[0021] A plurality of air pipe connection holes are arranged on the side wall of the suction cup seat;

[0022] The width of the suction cup seat matches the width of the strip groove, and the suction cup seat extends into the strip groove when descending, and the suction cup seat adsorbs the component on the bottom surface of the bottom plate through the suction hole.

[0023] It is further preferred that: the arrangement and conveying structure comprises a conveying seat, a conveying belt, a driving motor and a limit stop block;

[0024] The conveying seat is fixed on the top surface of the padding block, and the top surface of the conveying seat is provided with a conveying groove;

[0025] The conveyor belt is in the conveying groove, and the driving motor is fixed on the conveying seat and connected to the conveyor belt;

[0026] The limit stop block is fixed to the end of the conveying groove on the conveying seat;

[0027] The strip groove of the bottom plate is located directly above the conveying groove;

[0028] The components are transported into the transport groove via the conveyor belt and are limited by the limiting blocks so that several components are arranged close to each other.

[0029] It is further preferred that: the support frame is further provided with a small cylinder and a temporary limit block fixed on the small cylinder;

[0030] When the bottom plate moves downward, the small cylinder moves the temporary limiting block downward to temporarily limit the components on the conveyor belt.

[0031] It is further preferred that: the translation structure includes a translation guide rail, a material receiving platform, a control motor and a driving belt;

[0032] The plug-in board platform is provided with a translation groove, the translation guide rail is fixed on the top surface of the plug-in board platform, and the translation groove is parallel to the translation guide rail;

[0033] The translation guide rail is perpendicular to the conveying direction of the conveyor belt;

[0034] A slider is fixed on the bottom surface of the material receiving platform, and the slider is arranged on the translation guide rail;

[0035] A convex block is fixed on the bottom surface of the material receiving platform, the control motor is fixed on the bottom surface of the plug-in board platform, and the driving belt is connected to the main shaft of the control motor;

[0036] The projection passes through the translation groove and is fixed on the driving belt;

[0037] The control motor drives the material receiving platform to translate on the inserting plate platform.

[0038] It is further preferred that a control box and an air pump are fixed in the frame.

[0039] The working principle is briefly described as follows: On the loading platform, the components are manually placed on the arrangement and conveying structure, which conveys them to the end of the conveying groove and blocks them through the limit stop block, so that multiple components are close to each other and arranged in a straight line;

[0040] Start the second cylinder, the bottom plate is attached to the top surface of the arranged components, and the small cylinder moves downward through the temporary stop block into the conveying groove to temporarily block the components behind, even if the arrangement length of the bottom plate is consistent;

[0041] Then the third air cylinder is started, so that the suction cup seat extends into the strip-shaped groove when descending, and the suction cup seat adsorbs the component on the bottom surface of the bottom plate through the suction hole;

[0042] Then start the first cylinder to make the bottom plate move out of the arrangement and conveying structure and send it to the receiving platform, and start the third cylinder to reset it. At this time, the components are separated from the bottom surface of the bottom plate and arranged on the receiving platform with equal lengths. Subsequently, the components of the entire collection platform can be directly put into the one-time insertion operation;

[0043] Repeat the above steps.

[0044] The utility model has positive effects: the structure of the utility model is reasonably set up, which can not only realize the orderly arrangement of components, but also realize the transfer of equal lengths, and is convenient to operate, which is conducive to improving the accuracy and stability of processing, and improves the efficiency of sorting and transfer, and has strong applicability and good practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] In order to make the content of the utility model easier to understand, the utility model is further described in detail below according to specific embodiments and in conjunction with the accompanying drawings, wherein:

[0046] Figure 1 It is a schematic diagram of the structure of the utility model;

[0047] Figure 2 This is another perspective structural diagram of the utility model.

[0048] Figure numerals: loading platform 1, frame 2, plug-in plate platform 3, support frame 4, arrangement and conveying structure 5, conveying seat 51, conveyor belt 52, driving motor 53, limit block 54, transfer structure 6, first cylinder 61, transfer seat 62, guide rod 63, mounting plate 64, suction cup structure 7, bottom plate 71, second cylinder 72, connecting seat 73, lifting seat 74, third cylinder 75, suction cup seat 76, translation structure 8, translation guide rail 81, material receiving platform 82, control motor 83, translation slide 9, sliding block 10, strip groove 11, suction hole 12, air pipe connecting hole 13, pad block 14, conveying groove 15, small cylinder 16, temporary limit block 17, translation groove 18, protrusion 19, control box 20. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0050] See Figure 1 to Figure 2As shown, a semi-automatic high-frequency transformer plug-in machine includes a loading platform 1 and an arrangement transfer structure. The loading platform is mainly used for manual loading. It only requires manual placement of components on the arrangement transfer structure, and does not require close arrangement operations in sequence, thereby reducing manual labor intensity.

[0051] In actual application, the arrangement and transfer structure includes a frame 2, an insertion plate platform 3, a support frame 4, an arrangement and conveying structure 5, a transfer structure 6, a suction cup structure 7 and a translation structure 8; during installation, the insertion plate platform is fixed on the top surface of the frame; the support frame is fixed on the top surface of the insertion plate platform, and a pad block is fixed on the top surface of the insertion plate platform, the arrangement and conveying structure is on the pad block, and the end of the arrangement and conveying structure extends to the loading platform; a gap is provided between the insertion plate platform and the arrangement and conveying structure; the height of the gap can be processed and set as needed, and it is mainly to facilitate the placement and translation operation of the material receiving platform, mainly to prevent the arrangement and conveying structure and the material receiving platform from affecting each other, and the transfer structure is arranged on the support frame, and the suction cup structure is arranged on the transfer structure; the translation structure is arranged in the gap, and the transfer structure drives the suction cup structure to transfer the arranged elements on the arrangement and conveying structure to the top surface of the translation structure.

[0052] In actual application, the transfer structure includes a first cylinder 61, a transfer seat 62, at least one guide rod 63 and a mounting plate 64; a translation slide 9 is provided on the top surface of the support frame; the mounting plate is fixed to the side of the support frame; the first cylinder is fixed to the mounting plate, and the piston shaft of the first cylinder is fixed to the transfer seat; a sliding block 10 is provided on the top of the guide rod, and the sliding block can be translated in the translation slide. Through the above structure, the first cylinder can perform a translation action, so that the components can be translated from the arrangement and conveying structure to the receiving platform of the translation structure, and the guide rod is mainly used for guidance to improve the stability and reliability of the lifting and lowering of the suction cup structure.

[0053] At the same time, in the actual application process, the suction cup structure includes a base plate 71, a second cylinder 72, a connecting seat 73, a lifting seat 74, a third cylinder 75 and a suction cup seat 76; during installation, the second cylinder is fixed to the bottom surface of the transfer seat, and a guide hole is provided on the lifting seat; the lifting seat is fixed to the second cylinder and the guide rod can be lifted and lowered in the guide hole; the connecting seat is fixed to the bottom surface of the lifting seat, and the base plate is fixed to the bottom surface of the connecting seat; the third cylinder is fixed to the side of the connecting seat, and the suction cup seat is fixed to the piston shaft of the third cylinder, and the suction cup seat can be lifted and lowered and attached to the top surface of the base plate. Through the cooperation of the second cylinder and the third cylinder, the base plate can be attached to the top surface of the workpieces arranged in a straight line, and the suction cup seat generates suction downward, and the components on the bottom surface of the base plate are adsorbed on the base plate, and the base plate is provided to facilitate the separation operation of the suction cup seat and the components.

[0054] In actual application, the top surface of the bottom plate is provided with a strip groove 11, and the bottom wall of the strip groove is provided with a plurality of suction holes 12; the side wall of the suction cup seat is provided with a plurality of air pipe connection holes 13; in this embodiment, the width of the suction cup seat matches the width of the strip groove, and the suction cup seat extends into the strip groove when descending, and the suction cup seat adsorbs the component on the bottom surface of the bottom plate through the suction holes. The air pressure in the suction cup seat can pass through the bottom plate through the suction holes and adsorb the component on the bottom surface on the bottom plate.

[0055] In actual application, the arrangement and conveying structure includes a conveying seat 51, a conveyor belt 52, a driving motor 53 and a limiting stop block 54; the conveying seat is fixed on the top surface of the raising block 14, and a conveying groove 15 is provided on the top surface of the conveying seat; during installation, the conveyor belt is in the conveying groove, and the driving motor is fixed on the conveying seat and connected to the conveyor belt; the limiting stop block is fixed to the end of the conveying groove on the conveying seat; the strip groove of the bottom plate is directly above the conveying groove; the components are conveyed into the conveying groove via the conveyor belt and are limited by the limiting stop block so that several components are arranged close to each other.

[0056] In order to ensure the effectiveness of the adsorption operation, the support frame is also provided with a small cylinder 16 and a temporary stopper 17 fixed on the small cylinder; when in use, when the bottom plate moves downward, the small cylinder causes the temporary stopper to move downward to temporarily stop the components on the conveyor belt. It is mainly used to temporarily stop the components to ensure that the length of each adsorption is the same, that is, the number of components adsorbed each time is the same, which is conducive to improving the discharge flatness.

[0057] In this embodiment, the translation structure includes a translation guide rail 81, a material receiving platform 82, a control motor 83 and a driving belt; a translation groove 18 is provided on the plug-in plate platform, the translation guide rail is fixed on the top surface of the plug-in plate platform, and the translation groove is parallel to the translation guide rail; the translation guide rail is perpendicular to the conveying direction of the conveyor belt; a slider is fixed on the bottom surface of the material receiving platform, and the slider is arranged on the translation guide rail; and a protrusion 19 is fixed on the bottom surface of the material receiving platform, the control motor is fixed on the bottom surface of the plug-in plate platform, and the driving belt is connected to the main shaft of the control motor; the protrusion passes through the translation groove and is fixed on the driving belt; the control motor drives the material receiving platform to translate on the plug-in plate platform.

[0058] A control box 20 and an air pump are fixed in the frame.

[0059] The working principle is briefly described as follows: On the loading platform, the components are manually placed on the arrangement and conveying structure, which conveys them to the end of the conveying groove and blocks them through the limit stop block, so that multiple components are close to each other and arranged in a straight line;

[0060] Start the second cylinder, the bottom plate is attached to the top surface of the arranged components, and the small cylinder moves downward through the temporary stop block into the conveying groove to temporarily block the components behind, even if the arrangement length of the bottom plate is consistent;

[0061] Then the third air cylinder is started, so that the suction cup seat extends into the strip-shaped groove when descending, and the suction cup seat adsorbs the component on the bottom surface of the bottom plate through the suction hole;

[0062] Then start the first cylinder to make the bottom plate move out of the arrangement and conveying structure and send it to the receiving platform, and start the third cylinder to reset it. At this time, the components are separated from the bottom surface of the bottom plate and arranged on the receiving platform with equal lengths. Subsequently, the components of the entire collection platform can be directly put into the one-time insertion operation;

[0063] Repeat the above steps.

[0064] The utility model has positive effects: the structure of the utility model is reasonably set up, which can not only realize the orderly arrangement of components, but also realize the transfer of equal lengths, and is convenient to operate, which is conducive to improving the accuracy and stability of processing, and improves the efficiency of sorting and transfer, and has strong applicability and good practicality.

[0065] The standard parts used in this embodiment can be purchased directly from the market, and the non-standard structural components recorded in the specification can also be directly processed according to existing technical common sense. At the same time, the connection method of each component adopts the mature conventional means in the prior art, and the machinery, parts and equipment all adopt the conventional models in the prior art, so no specific description will be given here.

[0066] Obviously, the above embodiments of the present invention are merely examples for clearly explaining the present invention, and are not intended to limit the implementation methods of the present invention. For ordinary technicians in the relevant field, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to list all the implementation methods here. However, these obvious changes or modifications derived from the essential spirit of the present invention still belong to the protection scope of the present invention.

Claims

1. A semi-automatic high-frequency transformer plug-in machine, comprising a loading platform and an arrangement transfer structure, characterized in that: The arrangement and transfer structure includes a frame, a plug-in board platform, a support frame, an arrangement and conveying structure, a transfer structure, a suction cup structure and a translation structure; The plugboard platform is fixed on the top surface of the rack; The support frame is fixed on the top surface of the plugging platform, a padding block is fixed on the top surface of the plugging platform, the arrangement and conveying structure is located on the padding block, and the end of the arrangement and conveying structure extends to the loading platform; A gap is provided between the inserting plate platform and the arrangement and conveying structure; The transfer structure is arranged on the support frame, and the suction cup structure is arranged on the transfer structure; The translation structure is arranged in the gap, and the transfer structure drives the suction cup structure to transfer the arranged components on the arrangement and conveying structure to the top surface of the translation structure.

2. A semi-automatic high-frequency transformer plug-in machine according to claim 1, characterized in that: The transfer structure comprises a first cylinder, a transfer seat, at least one guide rod and a mounting plate; The top surface of the support frame is provided with a translation slide groove; The mounting plate is fixed to the side of the support frame; The first cylinder is fixed on the mounting plate, and the piston shaft of the first cylinder is fixed on the transfer seat; A sliding block is arranged on the top of the guide rod, and the sliding block can be arranged in the translation slide groove in a translation manner.

3. A semi-automatic high-frequency transformer plug-in machine according to claim 2, characterized in that: The suction cup structure includes a bottom plate, a second cylinder, a connecting seat, a lifting seat, a third cylinder and a suction cup seat; The second cylinder is fixed to the bottom surface of the transfer seat, and a guide hole is provided on the lifting seat; The lifting seat is fixed on the second cylinder and the guide rod is liftable and arranged in the guide hole; The connecting seat is fixed on the bottom surface of the lifting seat, and the bottom plate is fixed on the bottom surface of the connecting seat; The third cylinder is fixed on the side of the connecting seat, and the suction cup seat is fixed on the piston shaft of the third cylinder, and the suction cup seat can be lifted and lowered and attached to the top surface of the bottom plate.

4. A semi-automatic high-frequency transformer plug-in machine according to claim 3, characterized in that: The top surface of the bottom plate is provided with a strip-shaped groove, and the bottom wall of the strip-shaped groove is provided with a plurality of suction holes; A plurality of air pipe connection holes are arranged on the side wall of the suction cup seat; The width of the suction cup seat matches the width of the strip groove, and the suction cup seat extends into the strip groove when descending, and the suction cup seat adsorbs the component on the bottom surface of the bottom plate through the suction hole.

5. A semi-automatic high-frequency transformer plug-in machine according to claim 4, characterized in that: The arrangement and conveying structure comprises a conveying seat, a conveying belt, a driving motor and a limiting stop block; The conveying seat is fixed on the top surface of the padding block, and the top surface of the conveying seat is provided with a conveying groove; The conveyor belt is in the conveying groove, and the driving motor is fixed on the conveying seat and connected to the conveyor belt; The limit stop block is fixed to the end of the conveying groove on the conveying seat; The strip groove of the bottom plate is located directly above the conveying groove; The components are transported into the transport groove via the conveyor belt and are limited by the limiting blocks so that several components are arranged close to each other.

6. A semi-automatic high-frequency transformer plug-in machine according to claim 5, characterized in that: The support frame is also provided with a small cylinder and a temporary limit block fixed on the small cylinder; When the bottom plate moves downward, the small cylinder moves the temporary limiting block downward to temporarily limit the components on the conveyor belt.

7. A semi-automatic high-frequency transformer plug-in machine according to claim 6, characterized in that: The translation structure includes a translation guide rail, a material receiving platform, a control motor and a driving belt; The plug-in board platform is provided with a translation groove, the translation guide rail is fixed on the top surface of the plug-in board platform, and the translation groove is parallel to the translation guide rail; The translation guide rail is perpendicular to the conveying direction of the conveyor belt; A slider is fixed on the bottom surface of the material receiving platform, and the slider is arranged on the translation guide rail; A convex block is fixed on the bottom surface of the material receiving platform, the control motor is fixed on the bottom surface of the plug-in board platform, and the driving belt is connected to the main shaft of the control motor; The projection passes through the translation groove and is fixed on the driving belt; The control motor drives the material receiving platform to translate on the inserting plate platform.

8. The semi-automatic high-frequency transformer plug-in machine according to claim 1, characterized in that: A control box and an air pump are fixed in the frame.

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