Battery rack assembling table

By designing a battery rack assembly table, using a variety of compression mechanisms to achieve accurate positioning and fixing of the battery rack, the problems of low manual assembly efficiency and high physical consumption in the prior art are solved, and production efficiency is improved and suitable for automated production lines.

CN222813630UActive Publication Date: 2025-04-29SHENGSHI CONTAINER MANAGEMENT SHANGHAI +1
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Patent Information

Application Number
CN202421330951.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-04-29
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

In the prior art, the battery mount lacks a dedicated production line, resulting in low manual positioning and assembly efficiency and high physical consumption.

Method used

A battery rack assembly table is designed, including a positioning table, a first compression mechanism, a second compression mechanism and a third compression mechanism. Through the cooperation of these mechanisms, the beams, columns and beam support blocks of the battery rack can be accurately positioned and fixed.

Benefits of technology

It realizes the automatic positioning and fixing of the battery rack, improves production efficiency, reduces manual physical consumption, and is suitable for automated production lines.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222813630U_ABST
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Abstract

The battery rack assembling table comprises a positioning table, two sets of first pressing mechanisms, two sets of second pressing mechanisms and two sets of third pressing mechanisms, the first pressing mechanisms are arranged on the two sides of the positioning table in the first direction, and each set of first pressing mechanism comprises a rotating mechanism and a plurality of first pressing heads which are connected with the rotating mechanism and arranged at intervals in the second direction. The second direction intersects with the first direction, and the rotating mechanism is configured to drive the first pressing head to rotate around the axis in the second direction; the second pressing mechanism comprises a linear motion mechanism and a plurality of second pressing heads which are connected with the linear motion mechanism and are arranged at intervals in the second direction, and the linear motion mechanism is constructed to drive the second pressing heads to do linear motion in the second direction; the third pressing mechanism is arranged above the positioning table and comprises a lifting mechanism and a third pressing head connected with the lifting mechanism. The battery rack assembling table can accurately position the battery rack cross beam, the battery rack stand column and the battery rack cross beam supporting block, and is suitable for an automatic production line.
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Description

Technical Field

[0001] The utility model relates to the field of production equipment, in particular to a battery rack assembly table. Background Art

[0002] There is no dedicated production line for producing battery mounting frames for energy storage boxes. Currently, components are positioned and assembled one by one manually and carried manually, which is inefficient and requires a lot of physical effort. Utility Model Content

[0003] In order to solve at least one technical problem in the prior art, the utility model provides a battery rack assembly station.

[0004] The battery rack assembly station of the utility model comprises a positioning platform, two groups of first clamping mechanisms, a second clamping mechanism and a third clamping mechanism. The first clamping mechanism is arranged on both sides of the positioning platform along the first direction. Each group of first clamping mechanisms comprises a rotating mechanism and a plurality of first pressing heads connected to the rotating mechanism and arranged at intervals in the second direction. The second direction intersects with the first direction. The rotating mechanism is configured to drive the first pressing heads to rotate around an axis along the second direction. The second clamping mechanism comprises a linear motion mechanism and a plurality of second pressing heads connected to the linear motion mechanism and arranged at intervals in the second direction. The linear motion mechanism is configured to drive the second pressing heads to move linearly in the second direction. The third clamping mechanism is arranged above the positioning platform, and comprises a lifting mechanism and a third pressing head connected to the lifting mechanism.

[0005] In some embodiments, the rotating mechanism includes a first cylinder, a first crank arm, a first rotating shaft and a plurality of second crank arms, one end of the first cylinder is rotatably installed, and the other end is rotatably connected to one end of the first crank arm, the rotating axis is parallel to the second direction, the other end of the first crank arm is fixedly connected to the first rotating shaft, the first rotating shaft extends along the second direction, and the plurality of second crank arms are spaced apart along the first rotating shaft, one end of the second crank arm is fixedly connected to the first rotating shaft, and the other end is provided with a first pressure head.

[0006] In some embodiments, the first pressing head faces the positioning platform, and the rotating mechanism can at least rotate until the first pressing head presses the battery rack on the positioning platform.

[0007] In some embodiments, the first curved arm is L-shaped and the second curved arm is L-shaped.

[0008] In some embodiments, there are at least two groups of second clamping mechanisms, and the linear motion mechanism of each group of second clamping mechanisms includes a driving rod extending along the second direction and a second cylinder arranged at one end of the rod, the cylinder rod of the second cylinder extends along the second direction and is connected to the driving rod, and a plurality of second pressing heads are installed on the driving rod at intervals and extend along the second direction.

[0009] In some embodiments, the lifting mechanism includes a crossbeam extending along the second direction and at least two third cylinders, the crossbeam connects the two third cylinders, there are a plurality of third pressure heads, and the third pressure heads are arranged along the crossbeam.

[0010] In some embodiments, the positioning platform is provided with a first positioning rod and a second positioning rod respectively extending along the second direction, a first positioning block is provided at one end of the first positioning rod, a plurality of first limit blocks are provided at intervals on both sides of the first positioning rod along the second direction, and a plurality of second limit blocks are provided on the second positioning rod along the second direction.

[0011] In some embodiments, there are three groups of first positioning rods which are arranged at equal intervals in the first direction, and there are two groups of second clamping mechanisms, with a second positioning rod being provided on both sides of each group of second clamping mechanisms.

[0012] The battery rack assembly platform of the utility model can accurately position the battery rack crossbeam, the battery rack columns and the battery rack crossbeam support blocks, and is suitable for an automated production line. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A structural diagram of a battery rack assembly station according to an embodiment is shown.

[0014] Figure 2 A side view of a first clamping mechanism and a third clamping mechanism of a battery rack assembly station according to an embodiment is shown.

[0015] Figure 3 A top view of a battery rack assembly station according to an embodiment is shown.

[0016] Figure 4 A schematic diagram of the positioning structure on the positioning platform of a battery rack assembly station according to an embodiment is shown.

[0017] Figure 5 A schematic diagram illustrating a battery rack being arranged on a positioning table of a battery rack assembly table in one embodiment.

[0018] Positioning platform 1, first clamping mechanism 2, second clamping mechanism 3, third clamping mechanism 4, rotating mechanism 5, first pressing head 6, first cylinder 7, first crank arm 8, first rotating shaft 9, second crank arm 10, linear motion mechanism 11, second pressing head 12, driving rod 13, second cylinder 14, lifting mechanism 15, third pressing head 16, beam 17, third cylinder 18, third cylinder 19, first positioning rod 20, second positioning rod 21, first positioning block 22, first limiting block 23, second limiting block 24, first direction D1, second direction D2, battery rack beam 25, battery rack column 26, battery rack beam support block 27 DETAILED DESCRIPTION

[0019] The following embodiments of the technical solution of the present application are described in detail in conjunction with the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present application, and are therefore only used as examples, and cannot be used to limit the scope of protection of the present application.

[0020] According to an embodiment of the present disclosure, please refer to Figure 1 The battery rack assembly platform includes a positioning platform 1, two sets of first clamping mechanisms 2, a second clamping mechanism 3 and a third clamping mechanism 4. The columns and beams assembled into the battery rack are placed on the positioning platform 1, and the first clamping mechanism 2, the second clamping mechanism 3 and the third clamping mechanism 4 respectively clamp the columns and / or beams so that the columns and beams will not shift when the battery rack is welded and assembled.

[0021] In one embodiment, please refer to Figure 2 The first pressing mechanism 2 is arranged on both sides of the positioning platform 1 along the first direction D1. Each group of the first pressing mechanism 2 includes a rotating mechanism 5 and a plurality of first pressing heads 6 connected to the rotating mechanism 5 and arranged at intervals in the second direction D2. The second direction D2 intersects with the first direction D1. The rotating mechanism 5 is configured to drive the first pressing head 6 to rotate around an axis along the second direction D2. The rotating mechanism 5 can drive the first pressing head 6 to rotate toward the positioning platform 1, so that the first pressing head 6 presses the battery rack on the positioning platform 1.

[0022] In one embodiment, please refer to Figure 2 The rotating mechanism 5 includes a first cylinder 7, a first crank arm 8, a first rotating shaft 9 and a plurality of second crank arms 10. One end of the first cylinder 7 is rotatably mounted, and the other end is rotatably connected to one end of the first crank arm 8. The rotation axis is parallel to the second direction D2. The other end of the first crank arm 8 is fixedly connected to the first rotating shaft 9. The first rotating shaft 9 extends along the second direction D2. The plurality of second crank arms 10 are arranged at intervals along the first rotating shaft 9. One end of the second crank arm 10 is fixedly connected to the first rotating shaft 9, and the other end is provided with a first pressing head 6. The first cylinder 7 extends to push the first crank arm 8, driving the first rotating shaft 9 to rotate, thereby rotating the second crank arm 10, and driving the first pressing head 6 to rotate.

[0023] In one embodiment, the first pressing head 6 faces the positioning platform 1 , and the rotating mechanism 5 can at least rotate until the first pressing head 6 presses the battery rack on the positioning platform 1 .

[0024] In one embodiment, the first curved arm 8 is L-shaped, and the second curved arm 10 is L-shaped.

[0025] In one embodiment, please refer to Figure 3The second pressing mechanism 3 includes a linear motion mechanism 11 and a plurality of second pressing heads 12 connected to the linear motion mechanism 11 and arranged at intervals in the second direction D2. The linear motion mechanism 11 is configured to drive the second pressing head 12 to move linearly in the second direction D2. The linear motion mechanism 11 drives the second pressing head 12 to move linearly, so that the second pressing head 12 cooperates with the positioning platform 1 to press the battery rack crossbeam.

[0026] In one embodiment, please refer to Figure 3 There are at least two groups of second clamping mechanisms 3. The linear motion mechanism 11 of each group of second clamping mechanisms 3 includes a driving rod 13 extending along the second direction D2 and a second cylinder 14 arranged at one end of the rod. The cylinder rod of the second cylinder 14 extends along the second direction D2 and is connected to the driving rod 13. A plurality of second pressing heads 12 are installed on the driving rod 13 at intervals and extend along the second direction D2. The second cylinder 14 drives the driving rod 13 to move linearly in the second direction D2, so that the second pressing head 12 presses or releases the battery rack beam.

[0027] In one embodiment, please combine Figure 1-2 The third pressing mechanism 4 is arranged above the positioning platform 1, and includes a lifting mechanism 15 and a third pressing head 16 connected to the lifting mechanism 15. The lifting mechanism 15 can drive the third pressing head 16 to rise and fall, so that the third pressing head 16 can press the battery frame component placed on the positioning platform 1.

[0028] In one embodiment, please refer to 1-3, the lifting mechanism 15 includes a beam 17 extending along the second direction D2 and at least two third cylinders 18, the beam 17 connects the two third cylinders 18, there are multiple third pressure heads 16, and the third pressure heads 16 are arranged along the beam 17.

[0029] In one embodiment, please refer to Figure 4 The positioning platform 1 is provided with a first positioning rod 20 and a second positioning rod 21 extending respectively along the second direction D2, a first positioning block 22 is provided at one end of the first positioning rod 20, a plurality of first limiting blocks 23 are provided at intervals along the second direction D2 on both sides of the first positioning rod 20, and a plurality of second limiting blocks 24 are provided at intervals along the second direction D2 on the second positioning rod 21. The battery rack cross beam 25 at the top of the battery rack extends along the first direction D1 and rests on the first positioning block 22, the battery rack column 26 is arranged on the first positioning rod 20, and the end portion rests on the battery rack cross beam 25 at the top of the battery rack, and the battery rack column 26 is limited by the first limiting blocks 23 on both sides of the first positioning rod 20. The other battery rack cross beams 25 extend along the first direction D1 and rest on the second limiting blocks 24, and the battery rack cross beam support block 27 rests on the battery rack cross beam 25.

[0030] In one embodiment, please refer to Figure 4There are three groups of first positioning rods 20, which are arranged at equal intervals in the first direction D1. There are two groups of second clamping mechanisms 3, and a second positioning rod 21 is provided on both sides of each group of second clamping mechanisms 3.

[0031] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, which all belong to the protection scope of the present invention.

Claims

1. Battery rack assembly station, characterized in that: include: Positioning table; Two groups of first clamping mechanisms are arranged on both sides of the positioning platform along a first direction, each group of the first clamping mechanisms comprises a rotating mechanism and a plurality of first pressing heads connected to the rotating mechanism and arranged at intervals in a second direction, the second direction intersects with the first direction, and the rotating mechanism is configured to drive the first pressing heads to rotate around an axis along the second direction; A second pressing mechanism includes a linear motion mechanism and a plurality of second pressing heads connected to the linear motion mechanism and arranged at intervals in the second direction, wherein the linear motion mechanism is configured to drive the second pressing heads to move linearly in the second direction; as well as The third pressing mechanism is arranged above the positioning platform and comprises a lifting mechanism and a third pressing head connected to the lifting mechanism.

2. The battery rack assembly station according to claim 1, characterized in that: The rotating mechanism includes a first cylinder, a first crank arm, a first rotating shaft and a plurality of second crank arms. One end of the first cylinder is rotatably mounted, and the other end is rotatably connected to one end of the first crank arm, and the rotation axis is parallel to the second direction. The other end of the first crank arm is fixedly connected to the first rotating shaft. The first rotating shaft extends along the second direction, A plurality of the second crank arms are arranged at intervals along the first rotating shaft. One end of the second crank arm is fixedly connected to the first rotating shaft, and the other end is provided with the first pressure head.

3. The battery rack assembly station according to claim 2, characterized in that: The first pressing head faces the positioning platform, and the rotating mechanism can at least rotate until the first pressing head presses the battery rack on the positioning platform.

4. The battery rack assembly station according to claim 2, characterized in that: The first curved arm is L-shaped, and the second curved arm is L-shaped.

5. The battery rack assembly station according to claim 1, characterized in that: The second clamping mechanism comprises at least two groups, and the linear motion mechanism of each group of the second clamping mechanism comprises a driving rod extending along the second direction and a second cylinder arranged at one end of the rod. The cylinder rod of the second cylinder extends along the second direction and is connected to the driving rod. A plurality of the second pressing heads are installed on the driving rod at intervals and extend along the second direction.

6. The battery rack assembly station according to claim 1, characterized in that: The lifting mechanism comprises a crossbeam extending along the second direction and at least two third cylinders, the crossbeam connects two third cylinders, there are a plurality of third pressure heads, and the third pressure heads are arranged along the crossbeam.

7. The battery rack assembly station according to any one of claims 1 to 6, characterized in that: The positioning platform is provided with a first positioning rod and a second positioning rod extending respectively along the second direction. A first positioning block is disposed at one end of the first positioning rod, and a plurality of first limiting blocks are disposed at intervals along the second direction on both sides of the first positioning rod. A plurality of second limiting blocks are arranged on the second positioning rod at intervals along the second direction.

8. The battery rack assembly station according to claim 7, characterized in that: The first positioning rods have three groups, which are arranged at equal intervals in the first direction. The second pressing mechanism has two groups, and each group of the second pressing mechanism is provided with a second positioning rod on both sides.