Precision filter with replaceable filter element

By designing a precision filter that can replace filter elements, the replacement components and sewage discharge components can be used to achieve convenient replacement and cleaning of filter elements, solving the problem of difficult filter elements in the prior art, extending the service life of the equipment and reducing maintenance costs.

CN222816381UActive Publication Date: 2025-05-02SANHE RUIXINYUAN TECH CO LTD
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Patent Information

Application Number
CN202420715235.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-09
Publication Date
2025-05-02
Estimated Expiration
2034-04-09

AI Technical Summary

Technical Problem

The existing precision filters use fixed filter elements, which are difficult to clean and replace, resulting in reduced equipment service life and increased maintenance costs.

Method used

A precision filter with replaceable filter element is designed, and the replacement components and sewage discharge components are set to achieve convenient replacement and cleaning of precision filter elements. The replacement assembly includes a mounting frame and a driving device, which drives the threaded screw to rotate through the motor, and slides the mounting frame to remove the filter element; the sewage discharge assembly cleans the filter element through the air pressure difference, and uses the No. 2 motor to drive the worm gear and the connecting pipe to rotate, and the hollow bucket is attached to the through hole to generate an air pressure difference.

Benefits of technology

It realizes convenient replacement and cleaning of precision filter elements, extends the service life of the equipment, and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222816381U_ABST
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Abstract

The precision filter comprises a filter bin, a replacement assembly is arranged in the filter bin and comprises a mounting frame, a connecting piece is welded to the side surface of the mounting frame, the inner wall of the connecting piece is in threaded connection with a threaded lead screw, and a first motor is fixedly installed on the outer surface of the lower end of the threaded lead screw; a threaded column is in threaded connection with the inner wall of the mounting frame, a handle is welded to the outer surface of the upper end of the threaded column, a precise filter element is fixedly mounted on the outer surface of the lower end of the threaded column, and by arranging a replacement assembly, a first motor is started to drive a threaded lead screw to rotate, so that a connecting piece is driven to move upwards, and the mounting frame is driven to slide upwards on the inner wall of the filter bin; by means of the structure, replacement and cleaning work of the precise filter element are facilitated, the service life of the filtering equipment is greatly prolonged, and the maintenance cost of the equipment is reduced to a certain degree.
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Description

Technical Field

[0001] The utility model relates to the technical field of precision filters, and more specifically, to a precision filter with a replaceable filter element. Background Art

[0002] A precision filter is a device used to filter impurities such as liquid suspensions and sediments. In recent years, with the advancement of materials science and manufacturing technology, the performance of precision filters has been further improved, providing effective filtering operations for all walks of life and improving product quality. Since the filter element is prone to clogging during a long period of filtering impurities, if it is not cleaned or replaced in time, the entire filter may be damaged and may also cause production interruptions. However, existing precision filters usually use fixed filter elements, which directly fix the filter element inside the device, making it inconvenient to clean and replace the filter element, which not only greatly reduces the service life of the equipment, but also increases the maintenance cost of the equipment to a certain extent. In order to address the deficiencies of the prior art, we propose a precision filter with a replaceable filter element. Utility Model Content

[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides a precision filter with a replaceable filter element, so as to solve the problem that the existing precision filters usually adopt a fixed filter element, and the filter element is directly fixed and installed inside the device, which is inconvenient to clean and replace the filter element, which not only greatly reduces the service life of the equipment, but also increases the maintenance cost of the equipment to a certain extent.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions: a precision filter with a replaceable filter element, comprising a filter bin, a replacement assembly is arranged inside the filter bin, a sewage discharge assembly is arranged below the replacement assembly, a fixing block is symmetrically welded on the side surface of the filter bin, a round head cover is fitted on the upper outer surface of the filter bin, a U-shaped fixing piece is welded on the outer surface of the round head cover, a driving device is fixedly installed on the lower outer surface of the U-shaped fixing piece, a water outlet pipe is fixedly installed on the outer surface of one side of the filter bin, and a water inlet pipe is arranged below the water outlet pipe;

[0005] The replacement component includes a mounting frame, and two connecting parts are symmetrically welded on the side surface of the mounting frame, the inner wall of one of the connecting parts is threadedly connected to a threaded screw, and a No. 1 motor is fixedly installed on the outer surface of the lower end of the threaded screw, and the inner wall of the other connecting part is slidably connected to a sliding rod, the inner wall of the mounting frame is threadedly connected to a threaded column, a handle is welded on the outer surface of the upper end of the threaded column, and a precision filter element is fixedly installed on the outer surface of the lower end of the threaded column.

[0006] Among them, the driving device is fixedly installed on the outer surface of one side of the filter bin, the water inlet pipe is fixedly installed on the outer surface of the filter bin, the mounting frame is slidably connected to the inner outer surface of the filter bin, the threaded screw is rotatably connected to the inner wall of the fixed block, the No. 1 motor is fixedly installed on the lower inner wall of the fixed block, and the sliding rod is fixedly installed on the inner wall of another fixed block.

[0007] Among them, the sewage discharge component includes a disc, a sewage discharge pipe is fixedly installed on the upper outer surface of the disc, a connecting pipe is rotatably connected to the lower outer surface of the disc, a hollow bucket is fixedly installed on the outer surface of one side of the connecting pipe, a worm wheel is fixedly installed on the outer surface of the lower end of the connecting pipe, a worm is meshed on the outer surface of the worm wheel, and a No. 2 motor is fixedly installed on the outer surface of one end of the worm.

[0008] Among them, the disc is fixedly mounted on the inner outer surface of the filter bin, the connecting pipe rotates on the lower inner wall of the filter bin, the worm is rotatably connected to the lower inner wall of the filter bin, the worm wheel rotates on the inner wall of the filter bin, the No. 2 motor is fixedly mounted on the lower inner wall of the filter bin, and the upper outer surface of the hollow bucket fits with the lower outer surface of the disc.

[0009] Among them, the diameter of the threaded column is larger than the diameter of the precision filter element, and four precision filter elements are provided, and the four precision filter elements are evenly distributed below the mounting frame.

[0010] Wherein, the diameter of the upper outer surface of the hollow bucket is larger than the diameter of the through hole.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] The utility model provides a replacement component, including a mounting frame, and starts a No. 1 motor to drive the threaded screw to rotate. The threaded screw rotates and drives the connecting piece to move upward, thereby driving the mounting frame to slide upward on the inner wall of the filter bin, so that the precision filter element leaks out of the filter bin, and then the handle is turned to drive the threaded column to rotate on the inner wall of the mounting frame, so as to take out the precision filter element. By utilizing the above structure, the precision filter element is driven to leak out of the filter bin by starting the No. 1 motor, and then the threaded column is rotated to make the precision filter element detach from the mounting frame, which facilitates the replacement and cleaning of the precision filter element, greatly improves the service life of the filtering equipment, and reduces the maintenance cost of the equipment to a certain extent.

[0013] The utility model provides a sewage discharge component, including a disc, and starts the No. 2 motor to drive the worm gear to rotate. The rotation of the worm gear drives the connecting pipe to rotate on the lower outer surface of the disc, so that the hollow bucket is sequentially fitted under the through hole. At this time, the sewage pipe is opened to allow air to pass from the sewage pipe through the connecting pipe to the interior of the precision filter element, so that an air pressure difference is generated inside the precision filter element. The air pressure difference causes impurities attached to the inner wall of the precision filter element to fall down and then be discharged from the sewage pipe. By utilizing the above structure, the No. 2 motor is started to drive the hollow bucket to sequentially fit under the through hole, so that the device can clean the precision filter element through the air pressure difference during operation, avoiding the need to clean the equipment when it is shut down, thereby greatly improving the working efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 It is a schematic diagram of the overall internal structure of the utility model;

[0016] Figure 3 This is a schematic diagram of the replacement component structure of the utility model;

[0017] Figure 4 It is a partial structural diagram of the replacement component of the utility model;

[0018] Figure 5 It is a schematic diagram of the structure of the sewage discharge component of the utility model.

[0019] [reference numerals]

[0020] 1. Filter chamber; 2. Replacement assembly; 3. Drain assembly; 4. Fixing block; 5. Round head cover; 6. U-shaped fixing piece; 7. Driving device; 8. Outlet pipe; 9. Inlet pipe; 21. Mounting frame; 22. Connecting piece; 23. Threaded screw; 24. No. 1 motor; 25. Sliding rod; 26. Threaded column; 27. Handle; 28. Precision filter element; 31. Disc; 32. Drain pipe; 33. Connecting pipe; 34. Hollow bucket; 35. Worm gear; 36. Worm; 37. No. 2 motor; 38. Through hole. DETAILED DESCRIPTION

[0021] In order to make the technical problems to be solved, technical solutions and advantages of the present invention more clear, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0022] As attached Figure 1 To Attachment Figure 5The embodiment of the utility model provides a precision filter with a replaceable filter element, comprising a filter chamber 1, a replacement assembly 2 is arranged inside the filter chamber 1, a sewage discharge assembly 3 is arranged below the replacement assembly 2, a fixing block 4 is symmetrically welded on the side surface of the filter chamber 1, a round head cover 5 is fitted on the upper outer surface of the filter chamber 1, a U-shaped fixing piece 6 is welded on the outer surface of the round head cover 5, a driving device 7 is fixedly installed on the lower outer surface of the U-shaped fixing piece 6, a water outlet pipe 8 is fixedly installed on the outer surface of one side of the filter chamber 1, and a water inlet pipe 9 is arranged below the water outlet pipe 8;

[0023] The replacement component 2 includes a mounting frame 21, and two connecting parts 22 are symmetrically welded on the side surface of the mounting frame 21. The inner wall of one connecting part 22 is threadedly connected with a threaded screw 23, and a motor 24 is fixedly installed on the outer surface of the lower end of the threaded screw 23. The inner wall of the other connecting part 22 is slidably connected with a sliding rod 25. The inner wall of the mounting frame 21 is threadedly connected with a threaded column 26, and a handle 27 is welded on the outer surface of the upper end of the threaded column 26. The outer surface of the lower end of the threaded column 26 is fixedly installed with a precision filter element 28.

[0024] The driving device 7 is fixedly mounted on one side outer surface of the filter bin 1, the water inlet pipe 9 is fixedly mounted on the outer surface of the filter bin 1, the mounting frame 21 is slidably connected to the inner outer surface of the filter bin 1, the threaded screw 23 is rotatably connected to the inner wall of the fixed block 4, the first motor 24 is fixedly mounted on the lower inner wall of the fixed block 4, and the slide bar 25 is fixedly mounted on the inner wall of another fixed block 4;

[0025] By starting the No. 1 motor 24 to drive the threaded screw 23 to rotate, the rotation of the threaded screw 23 drives the connecting piece 22 to move upward, thereby driving the mounting frame 21 to slide upward on the inner wall of the filter chamber 1, so that the precision filter element 28 leaks out of the filter chamber 1, and then the handle 27 is turned to drive the threaded column 26 to rotate on the inner wall of the mounting frame 21, so as to take out the precision filter element 28.

[0026] Among them, the sewage discharge component 3 includes a disc 31, a sewage discharge pipe 32 is fixedly installed on the upper outer surface of the disc 31, a connecting pipe 33 is rotatably connected to the lower outer surface of the disc 31, a hollow bucket 34 is fixedly installed on the outer surface of one side of the connecting pipe 33, a worm gear 35 is fixedly installed on the outer surface of the lower end of the connecting pipe 33, a worm 36 is meshed on the outer surface of the worm gear 35, and a second motor 37 is fixedly installed on the outer surface of one end of the worm 36.

[0027] Among them, the disc 31 is fixedly mounted on the inner outer surface of the filter bin 1, the connecting pipe 33 rotates on the lower inner wall of the filter bin 1, the worm 36 is rotatably connected to the lower inner wall of the filter bin 1, the worm wheel 35 rotates on the inner wall of the filter bin 1, the second motor 37 is fixedly mounted on the lower inner wall of the filter bin 1, and the upper outer surface of the hollow bucket 34 is in contact with the lower outer surface of the disc 31;

[0028] By starting the No. 2 motor 37 to drive the worm gear 35 to rotate, the rotation of the worm gear 35 drives the connecting pipe 33 to rotate on the lower outer surface of the disc 31, so that the hollow bucket 34 is sequentially fitted under the through hole 38. At this time, the drain pipe 32 is opened to allow air to pass from the drain pipe 32 through the connecting pipe 33 to the interior of the precision filter element 28, so that an air pressure difference is generated inside the precision filter element 28. The air pressure difference causes impurities attached to the inner wall of the precision filter element 28 to fall down and then be discharged from the drain pipe 32.

[0029] The diameter of the threaded column 26 is greater than the diameter of the precision filter element 28 . Four precision filter elements 28 are provided, and the four precision filter elements 28 are evenly distributed below the mounting frame 21 .

[0030] The diameter of the upper outer surface of the hollow bucket 34 is larger than the diameter of the through hole 38 .

[0031] The working process of the utility model is as follows:

[0032] First, place the device in a suitable working area, then connect the water inlet pipe 9, and let the water to be filtered enter the bottom of the inner cavity of the filter chamber 1 through the water inlet pipe 9. At this time, the internal water slowly rises and enters the interior of the precision filter element 28 from the through hole 38. Then the water filtered by the precision filter element 28 is located on the upper outer surface of the disc 31, and finally discharged through the water outlet pipe 8. When the precision filter element 28 needs to be cleaned, the second motor 37 drives the worm gear 35 to rotate, and the rotation of the worm gear 35 drives the connecting pipe 33 to rotate on the lower outer surface of the disc 31, so that the hollow bucket 34 is successively attached to the bottom of the through hole 38. At this time, the drain pipe 32 is opened to allow air to pass from the drain pipe 32 through the connecting pipe 33 to the interior of the precision filter element 28, so that an air pressure difference is generated inside the precision filter element 28. The air pressure difference causes impurities attached to the inner wall of the precision filter element 28 to fall down, and then When the precision filter element 28 needs to be replaced after being discharged from the sewage pipe 32, first start the driving device 7 to drive the U-shaped fixing part 6 to rotate, so that the round head cover 5 slides on the upper outer surface of the filter bin 1 and leaves the top of the filter bin 1, then start the No. 1 motor 24 to drive the threaded screw 23 to rotate, and the rotation of the threaded screw 23 drives the connecting part 22 to move upward, thereby driving the mounting frame 21 to slide upward on the inner wall of the filter bin 1, so that the precision filter element 28 leaks out of the filter bin 1, and then rotate the handle 27 to drive the threaded column 26 to rotate on the inner wall of the mounting frame 21, so as to take out the precision filter element 28. By utilizing the above structure, the precision filter element 28 is driven to leak out of the filter bin 1 by starting the No. 1 motor 24, and then the threaded column 26 is rotated to make the precision filter element 28 detach from the mounting frame 21, which greatly facilitates the replacement and cleaning of the precision filter element 28 and improves the service life of the filtering equipment.

[0033] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change;

[0034] Secondly: In the drawings of the embodiments disclosed in the present utility model, only the structures related to the embodiments disclosed in the present utility model are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0035] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A precision filter with a replaceable filter element, comprising a filter chamber (1), characterized in that: A replacement component (2) is arranged inside the filter bin (1), a sewage discharge component (3) is arranged below the replacement component (2), a fixing block (4) is symmetrically welded to the side surface of the filter bin (1), a round head cover (5) is fitted to the upper outer surface of the filter bin (1), a U-shaped fixing piece (6) is welded to the outer surface of the round head cover (5), a driving device (7) is fixedly mounted on the lower outer surface of the U-shaped fixing piece (6), a water outlet pipe (8) is fixedly mounted on the outer surface of one side of the filter bin (1), and a water inlet pipe (9) is arranged below the water outlet pipe (8); The replacement component (2) comprises a mounting frame (21), and two connecting pieces (22) are symmetrically welded on the side surface of the mounting frame (21); the inner wall of one of the connecting pieces (22) is threadedly connected to a threaded screw (23), and a No. 1 motor (24) is fixedly mounted on the outer surface of the lower end of the threaded screw (23); the inner wall of the other connecting piece (22) is slidably connected to a sliding rod (25); the inner wall of the mounting frame (21) is threadedly connected to a threaded column (26), and a handle (27) is welded on the outer surface of the upper end of the threaded column (26); and a precision filter element (28) is fixedly mounted on the outer surface of the lower end of the threaded column (26).

2. A precision filter with a replaceable filter element according to claim 1, characterized in that: The driving device (7) is fixedly mounted on one side outer surface of the filter chamber (1), the water inlet pipe (9) is fixedly mounted on the outer surface of the filter chamber (1), the mounting frame (21) is slidably connected to the inner outer surface of the filter chamber (1), the threaded screw (23) is rotatably connected to the inner wall of the fixed block (4), the first motor (24) is fixedly mounted on the lower inner wall of the fixed block (4), and the sliding rod (25) is fixedly mounted on the inner wall of another fixed block (4).

3. A precision filter with a replaceable filter element according to claim 1, characterized in that: The sewage discharge assembly (3) comprises a disc (31), a sewage discharge pipe (32) is fixedly mounted on the upper outer surface of the disc (31), a connecting pipe (33) is rotatably connected to the lower outer surface of the disc (31), a hollow bucket (34) is fixedly mounted on the outer surface of one side of the connecting pipe (33), a worm wheel (35) is fixedly mounted on the outer surface of the lower end of the connecting pipe (33), a worm (36) is meshed on the outer surface of the worm wheel (35), and a second motor (37) is fixedly mounted on the outer surface of one end of the worm (36).

4. A precision filter with a replaceable filter element according to claim 3, characterized in that: The disc (31) is fixedly mounted on the inner outer surface of the filter chamber (1); the connecting pipe (33) rotates on the lower inner wall of the filter chamber (1); the worm (36) is rotatably connected to the lower inner wall of the filter chamber (1); the worm wheel (35) rotates on the inner wall of the filter chamber (1); the second motor (37) is fixedly mounted on the lower inner wall of the filter chamber (1); and the upper outer surface of the hollow bucket (34) is in contact with the lower outer surface of the disc (31).

5. The precision filter with replaceable filter element according to claim 1, characterized in that: The diameter of the threaded column (26) is greater than the diameter of the precision filter element (28). Four precision filter elements (28) are provided, and the four precision filter elements (28) are evenly distributed below the mounting frame (21).

6. A precision filter with a replaceable filter element according to claim 3, characterized in that: The diameter of the upper outer surface of the hollow bucket (34) is greater than the diameter of the through hole (38).