Omnibearing overturning, clamping and coating tool
By designing a full-dimensional flip clamping coating tool, the automatic flip and coating of circuit boards is achieved using cylinders and servo motors, the problem of long double-sided coating time in the prior art is solved and the coating efficiency is improved.
Patent Information
- Application Number
- CN202421476075.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-25
AI Technical Summary
The prior art takes a long time when applying triple-proof paint on both sides of the circuit board, and the efficiency needs to be improved.
A comprehensive flip clamp coating tool is designed, including base, spray head, support table, cylinder, flip mechanism and other components. The spray head movement is carried out by cylinders for coating, and the circuit board is automatically flipped and clamped with servo motors and clamps, simplifying operation and improving efficiency.
The double-sided coating of circuit boards is automated, reducing the time of manual flip and transport, and significantly improving the efficiency of double-sided coating.
Smart Images

Figure CN222817111U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coating equipment, in particular to an all-round flip clamping coating tool. Background Art
[0002] Spraying conformal coating on circuit boards can improve the circuit boards' moisture-proof, dust-proof, corrosion-resistant and insulation properties. When spraying conformal coating on circuit boards, coating equipment is required. Place the circuit board on the conveyor belt of the coating equipment. The conveyor belt drives the circuit board to move under the nozzle. The nozzle sprays the conformal coating to coat the circuit board. After spraying one side of the circuit board, turn the circuit board over, and then coat the other side of the circuit board. The conformal coating wraps the electronic components of the circuit board in all directions, achieving all-round coating of the electronic components on the circuit board, thereby improving the circuit board's moisture-proof, dust-proof, corrosion-resistant and insulation capabilities.
[0003] When using a coating device to coat the three-proof paint on the circuit board, the circuit board is placed at the discharge position of the coating device, and the circuit board is transported by a conveyor belt. After being transported to the bottom of the nozzle, coating can be performed. After coating one side of the circuit board is completed, the circuit board is removed from the material taking position of the coating device, and the circuit board is flipped over and moved to the discharge position after being removed, so that the other side of the circuit board faces upward, and then the circuit board is transported by a conveyor belt so that the other side of the circuit board moves to the bottom of the nozzle to achieve coating of the other side of the circuit board. Although double-sided coating of the circuit board can be achieved by the above method, double-sided coating of the circuit board takes a long time, and the efficiency of double-sided coating needs to be improved. Therefore, the present application provides a full-range flip clamp coating tool to meet the needs. Utility Model Content
[0004] The technical problem to be solved by the utility model is to provide an all-round flip clamping coating tool to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:
[0006] An all-round flip clamp coating tool, comprising a base and a nozzle arranged on the base for coating a circuit board, and also comprising:
[0007] A support platform, wherein the support platform is fixed on the top of the base, a cylinder is arranged on the top of the support platform, a movable seat is fixed on the telescopic end of the cylinder, and a nozzle is fixed on the bottom of the movable seat;
[0008] The flipping mechanism includes a servo motor fixed on the top of the support platform, the nozzle is located above the servo motor, a fixed bar is fixed to the output end of the servo motor, a movable rod is rotatably connected to the side of the support platform through a rotating shaft, a guide rod is fixed between the movable rod and the fixed bar, the movable bar is movably sleeved on the surface of the guide rod, a tension spring is fixed between the fixed bar and the movable bar, the guide rod is located inside the tension spring, and clamping blocks are fixed to the opposite surfaces of the fixed bar and the movable bar, and the clamping blocks are used to clamp and position the circuit board.
[0009] Preferably, a bracket is fixed on the top of the support platform, the cylinder is fixed on the top of the bracket, a support rod is fixed on the top of the base, and the side of the cylinder is fixedly connected to the side of the support rod.
[0010] Preferably, a triangular plate is fixed at the connection position between the support rod and the base to improve the connection strength between the support rod and the base.
[0011] Preferably, a guide sleeve is fixed to a side of the movable bar away from the tension spring, and an inner wall of the guide sleeve is slidably connected to the surface of the guide rod.
[0012] Preferably, the clamping block comprises a plurality of grooved blocks fixed on opposite sides of the movable bar and the fixed bar, the inner walls of the grooved blocks are movably connected to the surface of the circuit board, and a rubber strip is fixed to the inner wall of the grooved blocks, and the surface of the rubber strip is movably connected to the side of the circuit board.
[0013] Preferably, the flipping mechanism drives the circuit board to flip at an angle of one hundred and eighty degrees.
[0014] Preferably, there are two guide rods, which are arranged in parallel.
[0015] Preferably, a support assembly is provided on the side of the movable bar, and the support assembly includes an electric push rod fixed on the side of the movable bar away from the tension spring, a support block for supporting the circuit board is movably penetrated through the surface of the movable bar, and the support block is fixed to the telescopic end of the electric push rod, and a pressure sensor is fixed on the side of the movable bar away from the electric push rod, the pressure sensor is electrically connected to the electric push rod, and the pressure sensor is in contact with the side of the circuit board.
[0016] Preferably, a square sleeve is fixed to a side of the movable bar away from the tension spring, and an inner wall of the square sleeve is slidably connected to the surface of the support block.
[0017] Preferably, a UV curing lamp is fixed at the bottom of the movable seat for curing the conformal coating on the circuit board.
[0018] Compared with the prior art, the utility model has at least the following beneficial effects:
[0019] In the above scheme, through the setting of the flipping mechanism, the circuit board is clamped by the clamping block in the flipping mechanism, and the cylinder drives the nozzle to move to coat one side of the circuit board. After the coating is completed, the servo motor drives the circuit board to rotate 180 degrees so that the other side of the circuit board faces upward, and then the other side of the circuit board is coated through the cooperation of the cylinder and the nozzle. The operation is simple, and no manual flipping and transportation are required, which reduces the double-sided coating time of the circuit board, thereby improving the double-sided coating efficiency of the circuit board.
[0020] Through the setting of the supporting structure, when clamping the circuit board, the right side of the circuit board is inserted into the clamping block at the fixed strip, and the bottom position of the left side of the circuit board is fitted on the supporting block of the supporting structure. The circuit board is kept in a horizontal state by the supporting block, and there is no need to hold the left side of the circuit board by hand, so that the clamping block on the movable bar is conveniently stuck in the left side of the circuit board. When the pressure sensor is fitted with the left side of the circuit board, the push rod of the electric push rod slowly extends to drive the support block to move to the left and separate from the bottom of the circuit board. After separation, it is ensured that the support block will not block the top of the circuit board after the circuit board is flipped, thereby preventing the support block from affecting the coating of the circuit board. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.
[0022] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0023] Figure 2 This is a structural schematic diagram of the support block of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the servo motor of the utility model;
[0025] Figure 4 This is a structural schematic diagram of the guide rod of the utility model;
[0026] Figure 5 It is a schematic diagram of the structure of the rubber strip of the utility model.
[0027] [reference numerals]
[0028] 1. Base; 2. Nozzle; 3. Support platform; 4. Cylinder; 5. Flip mechanism; 51. Servo motor; 52. Fixed bar; 53. Movable bar; 54. Clamp block; 541. Slotted block; 542. Rubber strip; 55. Tension spring; 56. Guide rod; 57. Movable rod; 6. Support assembly; 61. Support block; 62. Electric push rod; 63. Pressure sensor; 64. Square sleeve; 7. Bracket; 8. Support rod; 9. UV curing lamp; 10. Moving seat.
[0029] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION
[0030] The following is a detailed description of an all-round flip clamp coating tool provided by the utility model in combination with the drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.
[0031] It should be noted that the references to "one embodiment", "an embodiment", "an exemplary embodiment", "some embodiments" and the like in the specification indicate that the embodiments described may include specific features, structures or characteristics, but not every embodiment may include the specific features, structures or characteristics. In addition, when a specific feature, structure or characteristic is described in conjunction with an embodiment, it should be within the knowledge of a person skilled in the art to implement such feature, structure or characteristic in conjunction with other embodiments (whether or not explicitly described).
[0032] In general, a term can be understood, at least in part, from its use in context. For example, depending, at least in part, on the context, the term "one or more" as used herein can be used to describe any feature, structure, or characteristic in the singular sense, or can be used to describe a combination of features, structures, or characteristics in the plural sense. Additionally, the term "based on" can be understood as not necessarily intended to convey an exclusive set of factors, but can instead, depending, at least in part, on the context, allow for the presence of other factors that are not necessarily explicitly described.
[0033] like Figure 1-Figure 5 As shown, the embodiment of the utility model provides an all-round flip clamp coating tool, including a base 1 and a nozzle 2 arranged on the base 1 for coating a circuit board, and also includes:
[0034] The support platform 3 is fixed on the top of the base 1. A cylinder 4 is arranged on the top of the support platform 3. A moving seat 10 is fixed on the telescopic end of the cylinder 4. The nozzle 2 is fixed on the bottom of the moving seat 10. The moving seat 10 is driven to move by the cylinder 4, thereby driving the nozzle 2 to move by the moving seat 10. The paint pump in the base 1 is operated to pump the conformal coating to the position of the nozzle 2. The conformal coating is sprayed out during the movement of the nozzle 2 to achieve coating of different positions of the circuit board.
[0035] The flipping mechanism 5 includes a servo motor 51 fixed on the top of the support table 3, the nozzle 2 is located above the servo motor 51, a fixed bar 52 is fixed to the output end of the servo motor 51, and the servo motor 51 is controlled by a servo controller. After the servo motor 51 is started by the servo controller, it drives the fixed bar 52 to flip 180 degrees, thereby driving the circuit board to flip 180 degrees. The side of the support table 3 is connected to a movable rod 57 through a rotating shaft. A guide rod 56 is fixed between the movable rod 57 and the fixed bar 52. The surface of the guide rod 56 is movably sleeved with a movable bar 53. The guide rod 56 is used to movably To guide the movable bar 53 when it moves, a tension spring 55 is fixed between the fixed bar 52 and the movable bar 53, and the guide rod 56 is located inside the tension spring 55. Clamping blocks 54 are fixed on the opposite surfaces of the fixed bar 52 and the movable bar 53. There are two clamping blocks 54 at the fixed bar 52 and the movable bar 53, which are respectively clamped at the four corners of the circuit board. The clamping blocks 54 are used to clamp and position the circuit board. The above structure is used to clamp and flip the circuit board, realize double-sided coating of the circuit board, and perform all-round coating on the electronic components on the circuit board, thereby improving the circuit board's moisture-proof, dust-proof, corrosion-resistant and insulation capabilities.
[0036] like Figure 1 As shown, in this embodiment, a bracket 7 is fixed on the top of the support platform 3, the cylinder 4 is fixed on the top of the bracket 7, a support rod 8 is fixed on the top of the base 1, the side of the cylinder 4 is fixedly connected to the side of the support rod 8, the bracket 7 is fixed on the bottom of the cylinder 4, and the support rod 8 is fixed on the side of the cylinder 4 away from the moving seat 10. The installation and fixation of the cylinder 4 is achieved by the cooperation of the bracket 7 and the support rod 8.
[0037] like Figure 1 As shown, in this embodiment, a triangular plate is fixed at the connection position of the support rod 8 and the base 1 to improve the connection strength between the support rod 8 and the base 1. The contact area between the support rod 8 and the base 1 is increased by the triangular plate, thereby improving the connection strength between the support rod 8 and the base 1.
[0038] like Figure 3As shown, in this embodiment, a guide sleeve is fixed to the side of the movable bar 53 away from the tension spring 55, and the inner wall of the guide sleeve is slidably connected to the surface of the guide rod 56. When the movable bar 53 moves, the guide sleeve is driven to move along the surface of the guide rod 56, and the contact area between the movable bar 53 and the guide rod 56 is increased by the guide sleeve, thereby improving the guiding ability of the movable bar 53 when it moves.
[0039] like Figure 4 and Figure 5 As shown, in this embodiment, the clamping block 54 includes a plurality of grooved blocks 541 fixed on the opposite surfaces of the movable bar 53 and the fixed bar 52, the inner wall of the grooved block 541 is movably connected to the surface of the circuit board, and a rubber strip 542 is fixed to the inner wall of the grooved block 541, the surface of the rubber strip 542 is movably connected to the side of the circuit board, the grooved block 541 is composed of a block and a card slot opened on the side of the block, the card slot provides space for the block to accommodate the circuit board, the rubber strip 542 is fixed in the card slot and fits with the side of the circuit board to prevent the block from hard contact with the circuit board, and the grooved blocks 541 at the movable bar 53 and the fixed bar 52 are respectively clamped on the left and right sides of the circuit board, thereby realizing clamping and positioning.
[0040] like Figure 3 As shown, in this embodiment, the flipping mechanism 5 drives the circuit board to flip at an angle of 180 degrees. The flipping mechanism 5 can realize the 180-degree flipping of the circuit board without manual flipping, which is more convenient.
[0041] like Figure 3 As shown, in this embodiment, there are two guide rods 56 , which are arranged in parallel. The two guide rods 56 jointly guide the movement of the movable bar 53 , so that the movable bar 53 is always in a horizontal motion state.
[0042] like Figure 3 and Figure 4As shown, in this embodiment, a support assembly 6 is provided on the side of the movable bar 53, and the support assembly 6 includes an electric push rod 62 fixed on the side of the movable bar 53 away from the tension spring 55. A support block 61 for supporting the circuit board is movably penetrated on the surface of the movable bar 53, and the support block 61 is fixed to the telescopic end of the electric push rod 62. A pressure sensor 63 is fixed on the side of the movable bar 53 away from the electric push rod 62. The pressure sensor 63 is electrically connected to the electric push rod 62, and the pressure sensor 63 is in contact with the side of the circuit board. The power supply mode of the electric push rod 62 is an external power supply. When the nozzle 2 sprays the three-proof paint on the circuit board, the edge position of the circuit board does not need to be sprayed, and it is only necessary to spray the position of the electronic components on the circuit board. Therefore, the three-proof paint sprayed by the nozzle 2 will not be sprayed to the position of the pressure sensor 63, thereby preventing the three-proof paint from being sprayed. The paint affects the normal operation of the pressure sensor 63. When clamping the circuit board, first insert the right side of the circuit board into the clamping block 54 at the right position, and fit the bottom of the left side of the circuit board on the support block 61. The circuit board is kept in a horizontal state by the support block 61, and there is no need to hold the left side of the circuit board with your hands, so that the clamping block 54 on the movable bar 53 is conveniently stuck in the left side of the circuit board. After the circuit board is clamped and positioned, the pressure sensor 63 fits with the left side of the circuit board, and the pressure sensor 63 senses the pressure. The pressure sensor 63 transmits the signal to the processor, which controls the push rod of the electric push rod 62 to slowly extend and drive the support block 61 to move to the left and separate from the bottom of the circuit board. After separation, it is ensured that the support block 61 will not block the top of the circuit board after the circuit board is flipped, thereby preventing the support block 61 from affecting the coating of the circuit board.
[0043] like Figure 3 As shown, in this embodiment, a square sleeve 64 is fixed to the side of the movable bar 53 away from the tension spring 55. The inner wall of the square sleeve 64 is slidably connected to the surface of the support block 61. When the support block 61 moves, it moves along the inner wall of the square sleeve 64. The square sleeve 64 is used to guide the support block 61 so that the movement of the support block 61 is more stable and extended.
[0044] like Figure 2 As shown, in this embodiment, a UV curing lamp 9 is fixed at the bottom of the movable seat 10 for curing the conformal coating on the circuit board. The UV curing lamp 9 is located on the right side of the nozzle 2. When the movable seat 10 moves to the left, the nozzle 2 sprays the conformal coating to coat the circuit board. The UV curing lamp 9 is driven to move during the movement of the movable seat 10. The UV curing lamp 9 is used to cure the conformal coating on the circuit board. At the same time, the characteristics of the UV curing lamp 9 are used to accelerate the curing speed of the conformal coating to prevent the conformal coating from dripping after the circuit board is turned over.
[0045] Working principle: before coating the circuit board, first move the movable bar 53 to the left. While the movable bar 53 moves to the left along the surface of the guide rod 56, the movable bar 53 drives the left clamping block 54 to move to the left. The movable bar 53 drives the tension spring 55 to be in a stretched state. Then, the right side of the circuit board is inserted into the right clamping block 54. The bottom position of the left side of the circuit board fits on the support block 61 of the supporting structure at the movable bar 53. The circuit board is kept in a horizontal state by the support block 61. There is no need to hold the left side of the circuit board by hand, so that the clamping block 54 on the movable bar 53 is conveniently stuck in the left side of the circuit board. Move the movable bar 53 to the right so that the movable bar 53 drives the left clamping block 54 to move to the right, so that the left clamping block 54 is stuck in the left side of the circuit board. The tension of the tension spring 55 is used to make the movable bar 53 drive the left clamping block 54 to always be in a rightward movement state, thereby realizing the clamping and positioning of the circuit board.
[0046] When the movable bar 53 moves to the right, it drives the pressure sensor 63 to move to the right. The pressure sensor 63 fits the left side of the circuit board. After the pressure sensor 63 senses the pressure, the push rod of the electric push rod 62 slowly extends to drive the support block 61 to move slowly to the left along the inner wall of the square sleeve 64, so that the support block 61 is separated from the circuit board and moves to the left side of the circuit board, ensuring that the support block 61 will not block the top of the circuit board after the circuit board is turned over, thereby preventing the support block 61 from affecting the coating of the circuit board;
[0047] After the circuit board is clamped and positioned, the cylinder 4 can be started, and the piston rod of the cylinder 4 is extended to drive the movable seat 10 to move to the left. During the movement of the movable seat 10 to the left, the nozzle 2 sprays the three-proof paint to achieve coating on one side of the circuit board. During the movement of the movable seat 10, the UV curing lamp 9 is driven to move. The UV curing lamp 9 is used to cure the three-proof paint on the circuit board. After the coating is completed, the nozzle 2 stops spraying the three-proof paint. The piston rod of the cylinder 4 is shortened to drive the movable seat 10, the nozzle 2 and the UV curing lamp 9 to move to the right to the initial position, and then the output shaft of the servo motor 51 drives the fixed bar 52 to rotate 180 degrees. The fixed bar 52 drives the circuit board to flip 180 degrees through the clamping block 54. After flipping, the piston rod of the cylinder 4 is extended again to drive the movable seat 10 to move to the left. During the movement, the nozzle 2 sprays the three-proof paint to achieve coating on the other side of the circuit board. During the coating process, the UV curing lamp 9 is used to cure the coated three-proof paint. When the coating of the other side of the circuit board is completed, the nozzle 2 moves to the right to the initial position again;
[0048] When both sides of the circuit board are coated, move the movable bar 53 to the left so that the movable bar 53 drives the left clamping block 54 to separate from the circuit board. After separation, the circuit board can be moved to the left to separate the right side of the circuit board from the clamping block 54 at the fixed bar 52. After separation, the circuit board can be removed, and then the movable bar 53 can be released. When the movable bar 53 moves to the left, the circuit board no longer squeezes the pressure sensor 63. At this time, the push rod of the electric push rod 62 is slowly shortened, driving the support block 61 to move slowly to the right. When the push rod of the electric push rod 62 is shortened to the shortest, the support block 61 stops moving. Repeat the above steps when coating another circuit board.
[0049] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, the specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details.
[0050] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. An all-round flip clamp coating tool, comprising a base (1) and a nozzle (2) arranged on the base (1) for coating a circuit board, characterized in that: Also includes: A support platform (3), wherein the support platform (3) is fixed on the top of the base (1), a cylinder (4) is arranged on the top of the support platform (3), a movable seat (10) is fixed on the telescopic end of the cylinder (4), and the nozzle (2) is fixed on the bottom of the movable seat (10); A flipping mechanism (5), the flipping mechanism (5) comprising a servo motor (51) fixed on the top of a support platform (3), the nozzle (2) being located above the servo motor (51), a fixed bar (52) being fixed to the output end of the servo motor (51), a movable rod (57) being rotatably connected to the side of the support platform (3) via a rotating shaft, a guide rod (56) being fixed between the movable rod (57) and the fixed bar (52), a movable bar (53) being movably sleeved on the surface of the guide rod (56), a tension spring (55) being fixed between the fixed bar (52) and the movable bar (53), the guide rod (56) being located inside the tension spring (55), and clamping blocks (54) being fixed to the opposite surfaces of the fixed bar (52) and the movable bar (53), the clamping blocks (54) being used to clamp and position the circuit board.
2. The all-round flip clamp coating tool according to claim 1, characterized in that: A bracket (7) is fixed on the top of the support platform (3), the cylinder (4) is fixed on the top of the bracket (7), a support rod (8) is fixed on the top of the base (1), and the side of the cylinder (4) is fixedly connected to the side of the support rod (8).
3. The all-round flip clamp coating tool according to claim 2 is characterized in that: A triangular plate is fixed at the connection position between the support rod (8) and the base (1) to improve the connection strength between the support rod (8) and the base (1).
4. The all-round flip clamp coating tool according to claim 1 is characterized in that: A guide sleeve is fixed to the side of the movable bar (53) away from the tension spring (55), and the inner wall of the guide sleeve is slidably connected to the surface of the guide rod (56).
5. The all-round flip clamp coating tool according to claim 1, characterized in that: The clamping block (54) comprises a plurality of grooved blocks (541) fixed on opposite surfaces of the movable strip (53) and the fixed strip (52); the inner wall of the grooved block (541) is movably connected to the surface of the circuit board; and a rubber strip (542) is fixed to the inner wall of the grooved block (541); the surface of the rubber strip (542) is movably connected to the side surface of the circuit board.
6. The all-round flip clamp coating tool according to claim 1, characterized in that: The flipping mechanism (5) drives the circuit board to flip at an angle of 180 degrees.
7. The all-round flip clamp coating tool according to claim 1, characterized in that: The number of the guide rods (56) is two, and the two guide rods (56) are arranged in parallel.
8. The all-round flip clamp coating tool according to claim 1 is characterized in that: A support assembly (6) is provided on the side of the movable bar (53), and the support assembly (6) includes an electric push rod (62) fixed on the side of the movable bar (53) away from the tension spring (55). A support block (61) for supporting the circuit board is movably penetrated through the surface of the movable bar (53), and the support block (61) is fixed to the telescopic end of the electric push rod (62). A pressure sensor (63) is fixed on the side of the movable bar (53) away from the electric push rod (62), and the pressure sensor (63) is electrically connected to the electric push rod (62), and the pressure sensor (63) is in contact with the side of the circuit board.
9. The all-round flip clamp coating tool according to claim 8, characterized in that: A square sleeve (64) is fixed to the side of the movable bar (53) away from the tension spring (55), and the inner wall of the square sleeve (64) is slidably connected to the surface of the support block (61).
10. The all-round flip clamp coating tool according to claim 1, characterized in that: A UV curing lamp (9) is fixed at the bottom of the movable seat (10) for curing the conformal coating on the circuit board.