Disassembling and washing mechanism of high-pressure-resistant hard sealing gate valve

By designing a gate valve removal and washing mechanism with components including cleaning chamber, sliding seat, cleaning rack, high-pressure nozzle and other components, the problem of difficulty in cleaning scale in the inner wall of the gate valve is solved, and efficient and rapid cleaning effect is achieved, reducing labor burden.

CN222817465UActive Publication Date: 2025-05-02CHENGDU COMO FLOW CONTROL TECH CO LTD
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Patent Information

Application Number
CN202421639061.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-11
Publication Date
2025-05-02
Estimated Expiration
2034-07-11

AI Technical Summary

Technical Problem

After long-term use of the gate valve, the residual scale after the internal water flow passes is difficult to clean, resulting in damage to the inner wall structure, and the existing dismantling and washing structure is difficult to clean efficiently, which is a large labor burden.

Method used

A removal and washing mechanism for anti-high pressure hard seal gate valve is designed, including a cleaning chamber, sliding seat, cleaning rack, water outlet chamber, high-pressure spray head, arc-shaped stower, bogie, adjustment seat, limit screw and clamping seat. Through the flexible combination of these components and the alternating work of the high-pressure spray head, efficient cleaning of residual scale at the gate valve port is achieved.

Benefits of technology

The dismantling and washing mechanism can quickly locate the gate valve, regulate the impulse pressure of the high-pressure nozzle, and achieve efficient cleaning of scale on the inner wall of the gate valve, reducing the labor burden of staff and improving cleaning efficiency.

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Abstract

The utility model relates to the technical field of gate valve cleaning, and discloses a dismounting and cleaning mechanism for a high-pressure-resistant hard sealing gate valve, which comprises a cleaning bin, the front end and the tail end of the top of the cleaning bin are connected with sliding seats in a sliding manner, a cleaning frame is fixedly mounted at the tops of the sliding seats, and a water outlet bin is mounted on the outer surface of the cleaning frame in an embedded manner; and a high-pressure spray head is fixedly installed at the output end of the water outlet bin, an arc-shaped supporting and placing frame is clamped to the inner wall of the cleaning bin, a connecting base is fixedly installed at the bottom of one side of the cleaning bin, and a limiting rotating shaft is rotationally connected to the inner wall of the connecting base. Through the arrangement of the cleaning frame and the steering frame, the gate valve can be quickly positioned through a flexibly matched supporting and clamping structure, the stamping force of the high-pressure nozzles on the gate valve can be controlled by adjusting and controlling the using distance between the two groups of high-pressure nozzles, and the stamping efficiency of the high-pressure nozzles on the gate valve can be greatly improved through the alternate work of the two groups of nozzles. And residual scale at the port of the gate valve can be efficiently cleaned, and the workload is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of gate valve cleaning, in particular to a disassembly and cleaning mechanism for a high-pressure resistant hard-sealed gate valve. Background Art

[0002] A gate valve is a valve whose closing part moves in the vertical direction along the center line of the passage. The gate valve can only be used for full opening and full closing in the pipeline, and cannot be used for regulation and throttling. The gate valve is a valve with a wide range of applications. After long-term use, the valve structure will have residual scale after the water flows through it. Long-term attachment will cause damage to the inner wall structure, so it is necessary to use related disassembly and cleaning structures for cleaning.

[0003] Its gate valve structure, as an independent valve structure, is disassembled as a whole. When cleaning it relies on immersion and manual hand-held cleaning, the labor burden caused by its own gravity is high. Its general flushing structure makes it difficult to clean the attached scale. Therefore, the present application proposes a set of new gate valve disassembly and cleaning mechanisms to meet more usage needs. Utility Model Content

[0004] The utility model aims to provide a disassembly and cleaning mechanism for a high-pressure resistant hard-sealed gate valve, so as to solve the problem of excessive burden on gate valve cleaning proposed in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions, disclosing a disassembly and cleaning mechanism for a high-pressure resistant hard-sealed gate valve, comprising: a cleaning bin, the front end and the rear end of the top of the cleaning bin are slidably connected with a sliding seat, a cleaning rack is fixedly installed on the top of the sliding seat, a water outlet bin is embedded on the outer surface of the cleaning rack, a high-pressure nozzle is fixedly installed on the output end of the water outlet bin, an arc-shaped supporting rack is clamped on the inner wall of the cleaning bin, a connecting seat is fixedly installed on the bottom of one side of the cleaning bin, the inner wall of the connecting seat is rotatably connected to a limiting shaft, a bogie is fixedly installed on the outer surface of the limiting shaft, an adjusting seat is fixedly installed on the inner wall of the bogie, the inner wall of the adjusting seat is threadedly penetrated and connected with a limiting screw rod, and a clamping seat is movably installed on the front end of the limiting screw rod.

[0006] As a preferred technical solution of the utility model, a stepper motor is fixedly installed on the top of the front side of the cleaning bin, a bidirectional screw is fixedly installed on the output end of the stepper motor, and the tail end of the bidirectional screw is rotatably connected to the inner wall of the cleaning bin, and the bidirectional screw thread passes through the interior of the sliding seat.

[0007] As a preferred technical solution of the utility model, a partition plate is fixedly installed on the inner wall of the cleaning bin, a limited grid is embedded in the inner wall of the partition plate, a guide slider is fixedly installed on the bottom of the sliding seat, and the guide slider is slidably connected to the top of the partition plate.

[0008] As a preferred technical solution of the utility model, a receiving seat is fixedly installed on the inner wall of the cleaning chamber, and one side of the bottom of the sliding seat is slidably connected to the outer surface of the receiving seat.

[0009] As a preferred technical solution of the utility model, a docking seat is fixedly installed on the top of the other side of the cleaning bin, a positioning pin is inserted into one side of the docking seat, a docking plate is fixedly installed on the top of one side of the arc-shaped supporting frame, a plug-in plate is fixedly installed on the bottom of the docking plate, and the plug-in plate is plugged into the interior of the docking seat, and the front end of the positioning pin is plugged into the interior of the plug-in plate.

[0010] As a preferred technical solution of the utility model, a rotating handle is fixedly installed on the tail end of the limiting screw rod, and a rubber pad is embedded and installed on one side of the clamping seat.

[0011] As a preferred technical solution of the utility model, a booster pump is fixedly installed on the inner wall of the water outlet bin, and the output end of the booster pump is fixedly connected to the input end of the high-pressure nozzle, the input end of the booster pump is fixedly installed with a water inlet pipe, and drain pipes are fixedly installed on the bottom of the front and back of the cleaning bin.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0013] 1. The utility model is provided with a cleaning rack and a bogie. When the device is disassembling and cleaning the gate valve, it is flexibly adapted to the supporting and clamping structure, which can quickly position the gate valve. The two groups of high-pressure nozzles can control the impact of the gate valve by adjusting the distance between them. The two groups of nozzles work alternately to effectively clean the residual scale at the gate valve port. The relative isolation of the two groups of cleaning racks avoids the impact of the high-pressure nozzle flushing direction on the contact of the staff, reduces the workload, and ensures the quick and efficient cleaning efficiency of the device.

[0014] 2. When the cleaning structure and the gate valve placement structure are used in conjunction with each other, the two sets of structures of the utility model have high flexibility. When the gate valve is disassembled and cleaned, the device can adjust the placement and flushing position according to the different gate valve models, thereby increasing the adaptability of the device for cleaning work and satisfying the multi-purpose nature of the device as a whole when used for cleaning work. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural stereogram of the utility model;

[0016] Figure 2 This is a schematic cross-sectional view of the structure of the cleaning bin of the utility model;

[0017] Figure 3It is a schematic cross-sectional view of the structure of the bogie of the utility model;

[0018] Figure 4 This is a structural stereogram of the arc-shaped support frame of the utility model;

[0019] Figure 5 It is a schematic cross-sectional view of the structure of the water outlet bin of the utility model.

[0020] In the figure: 1. cleaning chamber; 2. sliding seat; 3. cleaning rack; 4. water outlet chamber; 5. high-pressure nozzle; 6. arc-shaped supporting rack; 7. connecting seat; 8. limiting shaft; 9. bogie; 10. adjusting seat; 11. limiting screw rod; 12. clamping seat; 13. stepping motor; 14. two-way screw rod; 15. partition plate; 16. sliding block; 17. receiving seat; 18. docking seat; 19. positioning pin; 20. plug-in board; 21. rotating handle; 22. rubber pad; 23. booster pump; 24. water inlet pipe; 25. drain pipe; 26. docking plate; 27. limiting grid. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1 , Figure 2 and Figure 3 , a disassembly and cleaning mechanism for high-pressure hard-sealed gate valve:

[0023] It includes: a cleaning bin 1, the front end and the rear end of the top of the cleaning bin 1 are slidably connected with a sliding seat 2, a cleaning rack 3 is fixedly installed on the top of the sliding seat 2, a water outlet bin 4 is embedded and installed on the outer surface of the cleaning rack 3, a high-pressure nozzle 5 is fixedly installed on the output end of the water outlet bin 4, an arc-shaped supporting rack 6 is clamped on the inner wall of the cleaning bin 1, a connecting seat 7 is fixedly installed on the bottom of one side of the cleaning bin 1, the inner wall of the connecting seat 7 is rotatably connected with a limited rotation shaft 8, a bogie 9 is fixedly installed on the outer surface of the limited rotation shaft 8, an adjusting seat 10 is fixedly installed on the inner wall of the bogie 9, a limited screw rod 11 is threadedly penetrated and connected to the inner wall of the adjusting seat 10, a clamping seat 12 is movably installed on the front end of the limited screw rod 11, a rotating handle 21 is fixedly installed on the rear end of the limited screw rod 11, and a rubber pad 22 is embedded and installed on one side of the clamping seat 12;

[0024] When the device is used for cleaning the sealed gate valve, and after the arc-shaped supporting frame 6 is clamped and placed inside the cleaning chamber 1, the gate valve can be placed on the top of the arc-shaped supporting frame 6. After placement, the steering frame 9 can be adjusted to the top of the cleaning chamber 1, so that the bottom clamping seat 12 corresponds to the position where the gate valve is placed. The clamping seat 12 is rotated and adjusted by turning the handle 21 to break the limit screw rod 11, so that the clamping seat 12 can be raised and lowered, and the gate valve can be clamped and positioned. Subsequently, the cleaning frame 3 can be slid by sliding the sliding seat 2 to make it close to the output port of the gate valve, so that the high-pressure nozzle 5 is in close contact, and the high-pressure flushing is performed to achieve the cleaning of the valve mouth.

[0025] A stepper motor 13 is fixedly installed on the top of the front of the cleaning chamber 1, and a bidirectional screw rod 14 is fixedly installed on the output end of the stepper motor 13, and the tail end of the bidirectional screw rod 14 is rotatably connected to the inner wall of the cleaning chamber 1, and the bidirectional screw rod 14 is threadedly penetrated into the interior of the sliding seat 2;

[0026] By energizing the stepper motor 13, its output end can drive the bidirectional screw rod 14 to energize. Through the two sets of symmetrically distributed and differently oriented thread structures on the surface of the bidirectional screw rod 14, the two sets of sliding seats 2 can be driven to slide relative to each other when it rotates, so that the two sets of cleaning racks 3 can be synchronously close to the gate valve placement position.

[0027] A partition plate 15 is fixedly installed on the inner wall of the cleaning chamber 1, and a limited space frame 27 is embedded in the inner wall of the partition plate 15. A guide slider 16 is fixedly installed on the bottom of the sliding seat 2, and the guide slider 16 is slidably connected to the top of the partition plate 15;

[0028] The setting of the partition plate 15 allows the flushing water to enter the interior of the cleaning chamber 1 through the limiting grid 27, and the sliding property of the guide slider 16 can assist the sliding use of the sliding seat 2 and increase its sliding stability.

[0029] See also Figure 1 , Figure 4 and Figure 5 :

[0030] A receiving seat 17 is fixedly mounted on the inner wall of the cleaning chamber 1, and one side of the bottom of the sliding seat 2 is slidably connected to the outer surface of the receiving seat 17;

[0031] The receiving seat 17 can provide auxiliary support for the sliding of the sliding seat 2 to ensure the stability of the sliding.

[0032] A docking seat 18 is fixedly installed on the top of the other side of the cleaning chamber 1, and a positioning pin 19 is inserted on one side of the docking seat 18. A docking plate 26 is fixedly installed on the top of one side of the arc-shaped supporting frame 6, and a plug-in plate 20 is fixedly installed on the bottom of the docking plate 26, and the plug-in plate 20 is plugged into the inside of the docking seat 18, and the front end of the positioning pin 19 is plugged into the inside of the plug-in plate 20;

[0033] By plugging and installing the plug-in plate 20 on the docking plate 26 and the docking seat 18, and the positioning pin 19 clamping and positioning the docking plate 26, the arc-shaped support frame 6 can be installed and disassembled in the cleaning chamber 1 more conveniently, so as to carry out adaptive replacement work according to different types of gate valves.

[0034] A booster pump 23 is fixedly installed on the inner wall of the water outlet bin 4, and the output end of the booster pump 23 is fixedly connected to the input end of the high-pressure nozzle 5, and a water inlet pipe 24 is fixedly installed on the input end of the booster pump 23, and a drain pipe 25 is fixedly installed at the bottom of the front and back of the cleaning bin 1;

[0035] After the water source is connected to the water inlet pipe 24 for input, the booster pump 23 can perform the booster water delivery work to assist the booster water spraying work of the high-pressure nozzle 5, and the waste water after cleaning in the cleaning chamber 1 can be discharged through the drain pipe 25.

[0036] Working principle: According to the type of the gate valve to be cleaned, an arc-shaped supporting frame 6 of suitable specifications is selected, and it is clamped and installed inside the cleaning chamber 1, and then the gate valve is supported and adjusted by the steering of the steering frame 9, so that the clamping structure on the top can be adjusted after the rubber pad 22 can be clamped on the top of the gate valve to limit the position of the gate valve. After limiting, the position of the two groups of high-pressure nozzles 5 on the cleaning frame 3 can be adjusted by rotating the two-way screw rod 14, so that the port of the gate valve can be flushed under the injection of an external water source.

[0037] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A disassembly and cleaning mechanism for a high-pressure resistant hard-sealed gate valve, comprising: A cleaning chamber (1) is characterized in that: the front end and the rear end of the top of the cleaning chamber (1) are both slidably connected to a sliding seat (2), a cleaning frame (3) is fixedly installed on the top of the sliding seat (2), a water outlet chamber (4) is embedded and installed on the outer surface of the cleaning frame (3), a high-pressure nozzle (5) is fixedly installed on the output end of the water outlet chamber (4), an arc-shaped supporting frame (6) is clamped on the inner wall of the cleaning chamber (1), a connecting seat (7) is fixedly installed on the bottom of one side of the cleaning chamber (1), the inner wall of the connecting seat (7) is rotatably connected to a limit rotation shaft (8), a bogie (9) is fixedly installed on the outer surface of the limit rotation shaft (8), an adjusting seat (10) is fixedly installed on the inner wall of the bogie (9), the inner wall of the adjusting seat (10) is threadedly penetrated and connected to a limit screw rod (11), and a clamping seat (12) is movably installed at the front end of the limit screw rod (11).

2. The disassembly and cleaning mechanism for a high-pressure resistant hard-sealed gate valve according to claim 1 is characterized in that: A stepper motor (13) is fixedly mounted on the top of the front face of the cleaning chamber (1), a bidirectional screw rod (14) is fixedly mounted on the output end of the stepper motor (13), and the tail end of the bidirectional screw rod (14) is rotatably connected to the inner wall of the cleaning chamber (1), and the bidirectional screw rod (14) is threadedly penetrated into the interior of the sliding seat (2).

3. The disassembly and cleaning mechanism for a high-pressure resistant hard-sealed gate valve according to claim 1 is characterized in that: A partition plate (15) is fixedly mounted on the inner wall of the cleaning bin (1), a limited space frame (27) is embedded in the inner wall of the partition plate (15), a guide slider (16) is fixedly mounted on the bottom of the sliding seat (2), and the guide slider (16) is slidably connected to the top of the partition plate (15).

4. The disassembly and cleaning mechanism for a high-pressure resistant hard-sealed gate valve according to claim 1 is characterized in that: A receiving seat (17) is fixedly mounted on the inner wall of the cleaning chamber (1), and one side of the bottom of the sliding seat (2) is slidably connected to the outer surface of the receiving seat (17).

5. The disassembly and cleaning mechanism for a high-pressure resistant hard-sealed gate valve according to claim 1 is characterized in that: A docking seat (18) is fixedly mounted on the top of the other side of the cleaning chamber (1), a positioning pin (19) is plugged into one side of the docking seat (18), a docking plate (26) is fixedly mounted on the top of one side of the arc-shaped supporting frame (6), a plug-in plate (20) is fixedly mounted on the bottom of the docking plate (26), and the plug-in plate (20) is plugged into the interior of the docking seat (18), and the front end of the positioning pin (19) is plugged into the interior of the plug-in plate (20).

6. The disassembly and cleaning mechanism for a high-pressure resistant hard-sealed gate valve according to claim 1 is characterized in that: A rotating handle (21) is fixedly mounted on the tail end of the limiting screw rod (11), and a rubber pad (22) is embedded and mounted on one side of the clamping seat (12).

7. The disassembly and cleaning mechanism for a high-pressure resistant hard-sealed gate valve according to claim 1 is characterized in that: A booster pump (23) is fixedly mounted on the inner wall of the water outlet bin (4), and the output end of the booster pump (23) is fixedly connected to the input end of the high-pressure nozzle (5), and a water inlet pipe (24) is fixedly mounted on the input end of the booster pump (23), and drainage pipes (25) are fixedly mounted on the bottom of the front and back sides of the cleaning bin (1).