Vertical type rewinder

By designing a vertical diameter full-diameter machine, using the lifting and lowering full-diameter kit and the extrusion sleeve, the problem of the existing technology being unable to effectively achieve the inner ring of the full-diameter bearing ring is solved, and high-precision inner ring diameter and automated production are achieved, and production efficiency is improved.

CN222817813UActive Publication Date: 2025-05-02ZHEJIANG XCC GRP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421778785.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-02
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing horizontal diameter full-diameter machine cannot effectively complete the diameter full-diameter operation of the bearing ring inner ring, resulting in poor dimensional accuracy of the inner and outer rings, affecting subsequent processing.

Method used

A vertical diameter full-diameter machine is designed, using a lifting and moving whole-diameter kit combined with an extrusion sleeve to realize the whole diameter operation of the inner diameter of the bearing ring, and automatically complete the feeding, positioning, whole diameter, deduplication, and discharge operations.

Benefits of technology

It realizes high-precision diameter of the inner ring of the bearing ring, improves production efficiency, meets the diameter requirement of the inner ring of the bearing ring, and has good practicality.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222817813U_ABST
    Figure CN222817813U_ABST
Patent Text Reader

Abstract

The utility model discloses a vertical type reshaping machine which comprises a reshaping workbench, a machine base, a feeding sliding way, an inner reshaping mechanism and a discharging mechanism, the machine base is installed on the reshaping workbench, a lifting column is installed on a machine head of the machine base, an extrusion sleeve is fixedly connected to the bottom of the lifting column, a reshaping area is arranged under the extrusion sleeve, and a positioning mechanism is installed on the outer side of the reshaping area. The feeding slide way extends to the diameter shaping area, the inner shaping mechanism and the discharging mechanism are installed in the diameter shaping workbench, the inner shaping mechanism comprises a diameter shaping suite which is vertically installed in a lifting mode, the diameter shaping suite is in butt joint with the diameter shaping area after ascending, and the diameter shaping suite is in butt joint with the discharging mechanism after descending; according to the utility model, the diameter-shaping sleeve piece capable of moving up and down is adopted to be matched with the extrusion sleeve to complete the diameter-shaping operation on the inner diameter of the bearing ring, a series of operations such as feeding, positioning, diameter-shaping, stripping and discharging can be automatically completed, and the automatic diameter-shaping device has the advantages of high automation degree and good production efficiency; and when butt joint is applied to a bearing ring production line, the diameter shaping requirement of the inner ring of the bearing ring can be met.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of bearing ring production equipment, and more specifically, to a vertical sizing machine. Background Art

[0002] Bearings are an important transmission component used in modern mechanical equipment, and bearing rings are important parts of bearing products. The production of bearing rings requires a series of processes such as heating, forging, and rolling. The semi-finished bearing rings processed through the above processes have the disadvantage of poor dimensional accuracy of the inner and outer rings, which brings a heavy burden to the subsequent inner and outer ring processing operations. Therefore, it is very necessary to add a sizing operation before the semi-finished bearing rings are discharged. The sizing operation can improve the dimensional accuracy of the inner and outer diameters of the bearing rings, so that the output semi-finished bearing rings can better meet the subsequent processing requirements. The horizontal sizing machine currently used by the company can only meet the sizing operation of the outer ring of the bearing ring, and there is no good way to sizing the inner ring of the bearing ring. Therefore, it is an urgent need for the company to develop and design a sizing equipment for the inner ring of the bearing ring, and this case was born. Utility Model Content

[0003] The purpose of the utility model is to solve the needs of the above-mentioned prior art and provide a vertical sizing machine. The equipment adopts a sizing kit that can move up and down to cooperate with an extrusion sleeve to complete the sizing operation on the inner diameter of the bearing ring. The equipment can realize the automatic completion of a series of operations such as feeding, positioning, sizing, stripping and discharging.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A vertical sizing machine comprises a sizing table, a machine base, a feed slide, an internal sizing mechanism and a discharging mechanism, the machine base is installed on the sizing table surface, the machine base is installed with a machine head, the machine head is installed with a lifting column capable of vertical lifting movement, an extrusion sleeve is fixedly connected to the bottom of the lifting column, the sizing table surface directly below the extrusion sleeve is set as a sizing area, a positioning mechanism is installed on the outer side of the sizing area, the feed slide is installed at an angle, the bottom point of the feed slide extends to the sizing area, the internal sizing mechanism and the discharging mechanism are installed in the sizing table, the internal sizing mechanism comprises a sizing kit installed vertically by lifting and lowering, the sizing kit is docked with the sizing area after rising, can receive the bearing ring workpiece and cooperate with the extrusion sleeve to complete the sizing operation, and the sizing kit is docked with the discharging mechanism after descending, can complete the output operation of the bearing ring workpiece.

[0006] Furthermore, the internal adjustment mechanism also includes a lifting push cylinder, which is installed vertically upward, and the diameter adjustment kit is connected to the piston rod end of the lifting push cylinder.

[0007] Furthermore, the diameter adjustment kit includes a diameter adjustment column, a fixed plate and a movable plate. The bottom end of the diameter adjustment column is fixedly connected to the piston rod end of the lifting cylinder. The fixed plate is fixedly connected to the outer wall of the diameter adjustment column. The movable plate is movably mounted on the outside of the diameter adjustment column. The movable plate is arranged parallel to the fixed plate. A plurality of elastic supports are installed between the movable plate and the fixed plate, and the plurality of elastic supports are evenly distributed.

[0008] Furthermore, the elastic support includes a guide column and a spring, the top end of the guide column is fixedly connected to the movable disk, the bottom end of the guide column is installed through the fixed disk, the bottom end of the guide column is fixedly connected to the limiting seat, the spring is sleeved on the outside of the guide column, the upper end of the spring is connected to the movable disk, the lower end of the spring is connected to the fixed disk, the diameter of the limiting seat is larger than the diameter of the guide column, and when the limiting seat is in contact with the lower end surface of the fixed disk, the upper end surface of the movable disk is flush with the top of the full-diameter column.

[0009] Furthermore, the sizing zone is provided with a first through hole, the outer diameter of the movable disk matches the first through hole, the first through hole is arranged on the upward motion trajectory of the movable disk, and after the sizing kit rises, the upper end surface of the movable disk is flush with the surface of the sizing zone.

[0010] Furthermore, the positioning mechanism includes three positioning push cylinders, which are evenly installed around the first through hole, and the piston rod ends of the positioning push cylinders are connected to positioning push plates, which are arranged toward the center of the first through hole.

[0011] Furthermore, the discharging mechanism includes a discharging table and a discharging slide. The discharging table is provided with a second through hole. The size of the second through hole matches the outer diameter size of the movable disk. The second through hole is arranged on the downward movement trajectory of the movable disk. After the diameter adjustment kit is lowered, the upper end surface of the movable disk can be flush with the surface of the discharging table. The discharging table is equipped with a discharging push cylinder. The piston rod end of the discharging push cylinder is connected to a discharging push plate. The discharging slide is installed at an angle. The high point of the discharging slide is connected to the discharging table, and the discharging push plate is arranged toward the direction of the discharging slide.

[0012] Furthermore, a tapered guide head is provided at the top of the straightening column.

[0013] Furthermore, the fixed plate is equipped with a plurality of disengagement push cylinders, which are installed vertically upwards. The extension of the piston rod of the disengagement push cylinder can drive the movable plate to move upward. The plurality of disengagement push cylinders are evenly distributed, and the number of installed disengagement push cylinders is not less than two.

[0014] The beneficial effects of the utility model are:

[0015] The utility model adopts a diameter adjustment kit capable of lifting and lowering movement to cooperate with an extrusion sleeve to complete the diameter adjustment operation on the inner diameter of the bearing ring. The utility model can automatically complete a series of operations such as feeding, positioning, diameter adjustment, stripping, and discharging, and has the advantages of high automation and good production efficiency. The utility model can be connected and applied to the bearing ring production line, can meet the diameter adjustment demand for the inner ring of the bearing ring, and has good practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a front view structural diagram of a vertical sizing machine in this embodiment;

[0017] Figure 2 Schematic diagram of the structure of the internal integration mechanism in this embodiment;

[0018] Figure 3 Schematic diagram of the structure of the full-diameter column in this embodiment;

[0019] Figure 4 This is a top view of the installation of the positioning mechanism in this embodiment.

[0020] Figure markings: sizing workbench 1, sizing area 11, first through hole 111, machine base 2, machine head 21, lifting column 22, extrusion sleeve 23, feed slide 3, positioning mechanism 4, positioning push cylinder 41, positioning push plate 42, internal sizing mechanism 5, sizing kit 51, sizing column 511, guide head 5111, fixed disk 512, movable disk 513, elastic support 514, guide column 5141, spring 5142, limit seat 5143, disengagement push cylinder 515, lifting push cylinder 52, discharging mechanism 6, discharging table 61, second through hole 611, discharging push cylinder 62, discharging push plate 621, discharging slide 63. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] like Figure 1-Figure 4A vertical sizing machine shown in the figure comprises a sizing workbench 1, a machine base 2, a feed chute 3, an internal sizing mechanism 5 and a discharging mechanism 6. The machine base 2 is installed on the surface of the sizing workbench 1, and a machine head 21 is installed on the machine base 2. The machine head 21 is equipped with a lifting column 22 that can move vertically. An extrusion sleeve 23 is fixedly connected to the bottom of the lifting column 22. The machine head 21 can drive the lifting column 22 to move, thereby realizing the vertical lifting and lowering effect of the extrusion sleeve 23. The surface of the sizing workbench 1 directly below the extrusion sleeve 23 is set as a sizing area 11, and a positioning mechanism 4 is installed outside the sizing area 11. The feed chute 3 is installed at an angle, and the bottom point of the feed chute 3 extends to the sizing area 11. The feed chute 3 is used to output the bearing ring workpieces one by one. Since the feed chute 3 is installed at an angle, the bearing ring workpieces naturally slide down Enter the sizing area 11, and then the positioning position is determined by the positioning mechanism 4, the internal sizing mechanism 5 and the discharging mechanism 6 are installed in the sizing workbench 1, the internal sizing mechanism 5 includes a sizing kit 51 installed vertically by lifting and lowering, the sizing kit 51 is connected to the sizing area 11 after rising, and can receive the bearing ring workpiece and cooperate with the extrusion sleeve 23 to complete the sizing operation, after the sizing is completed, the sizing kit 51 descends, and then connects to the discharging mechanism 6, and can complete the output operation of the bearing ring workpiece, under the above structure of the utility model, a series of operations such as feeding, positioning, sizing, stripping, and discharging can be automatically completed, the utility model does not require manual cooperation throughout the whole process, has the advantages of high degree of automation and good production efficiency, can meet the sizing requirements of the inner ring of the bearing ring, and has good practicality.

[0023] like Figure 2 As shown, the internal straightening mechanism 5 also includes a lifting push cylinder 52, which is installed vertically upward. The diameter straightening kit 51 is connected to the piston rod end of the lifting push cylinder 52. When the piston rod of the lifting push cylinder 52 is extended or retracted, it can drive the diameter straightening kit 51 to perform vertical lifting movement. During the vertical lifting movement of the diameter straightening kit 51, the switching between the diameter straightening operation and the discharging operation can be completed.

[0024] like Figure 2As shown, the diameter adjustment kit 51 includes a diameter adjustment column 511, a fixed plate 512 and a movable plate 513. The bottom end of the diameter adjustment column 511 is fixedly connected to the piston rod end of the lifting push cylinder 52. The diameter adjustment column 511 can be pushed by the piston rod of the lifting push cylinder 52. The outer diameter size of the diameter adjustment column 511 is the standard size of the inner ring of the bearing ring. During the diameter adjustment operation, the bearing ring workpiece is pressed downward by the extrusion sleeve 23, so that the bearing ring workpiece can be inserted into the diameter adjustment column 511 and move a stroke along the length direction of the diameter adjustment column 511, thereby completing the diameter adjustment operation on the inner ring of the bearing ring workpiece (the bearing ring The workpiece has just come off the hot forging production line and is in a high-temperature state as a whole. The hot extrusion can deform the non-standard inner ring so that the size of the inner ring matches the outer diameter of the sizing column 511 to achieve the sizing effect). In the utility model, the extrusion sleeve 23 is provided with an inner hole, and the size of the inner hole is larger than the outer diameter of the sizing column 511. When the extrusion sleeve 23 descends, it only forms a downward extrusion effect on the bearing ring workpiece. The fixed plate 512 is fixedly connected to the outer wall of the sizing column 511, and the movable plate 513 is movably sleeved on the outer side of the sizing column 511. The movable plate 513 is arranged parallel to the fixed plate 512. The movable plate 513 is parallel to the fixed plate 512. A plurality of elastic supports 514 are installed between the disks 512, and the plurality of elastic supports 514 are evenly arranged. The elastic supports 514 play a lifting effect on the movable disk 513. The elastic supports 514 include a guide column 5141 and a spring 5142. The top of the guide column 5141 is fixedly connected to the movable disk 513, and the bottom of the guide column 5141 penetrates the fixed disk 512 for installation. The bottom of the guide column 5141 is fixedly connected to the limited seat 5143, and the spring 5142 is sleeved on the outside of the guide column 5141. The upper end of the spring 5142 is connected to the movable disk 513, and the lower end of the spring 5142 is fixedly connected to the limited seat 5143. The end is connected to the fixed plate 512, the guide column 5141 plays a role in guiding the movement of the movable plate 513, the movable plate 513 plays a role in elastic support for the movable plate 513, the diameter of the limit seat 5143 is larger than the diameter of the guide column 5141, the limit seat 5143 plays a role in limiting the upper limit of the movement of the movable plate 513, when the movable plate 513 only has the elastic force of the spring 5142, the movable plate 513 can be lifted to the upper limit position by the elastic force, at this time, the limit seat 5143 is in contact with the lower end surface of the fixed plate 512, and the upper end surface of the movable plate 513 is flush with the top of the full-diameter column 511.

[0025] like Figure 2As shown, the sizing area 11 is provided with a first through hole 111, the outer diameter of the movable disk 513 matches the first through hole 111, and the first through hole 111 is arranged on the upward movement trajectory of the movable disk 513. The lifting cylinder 52 can drive the sizing kit 51 to move upward as a whole. At this time, the movable disk 513 is only subjected to the elastic force of the spring 5142. Therefore, the movable disk 513 is at the upper limit of movement. After the sizing kit 51 rises to the upper limit position, the movable disk 513 just fills the first through hole 111, and the upper end surface of the movable disk 513 is flush with the table surface of the sizing area 11. The bearing ring workpiece that slides down from the feed slide 3 just falls into the sizing area 11. In the utility model, the diameter of the movable disk 513 is larger than the diameter of the bearing ring workpiece, thereby ensuring that the bearing ring workpiece can be lifted by the movable disk 513.

[0026] like Figure 4 As shown, the positioning mechanism 4 includes three positioning push cylinders 41, and the three positioning push cylinders 41 are evenly installed around the first through hole 111. The piston rod end of the positioning push cylinder 41 is connected with a positioning push plate 42, and the positioning push plate 42 is arranged toward the center direction of the first through hole 111. After the bearing ring workpiece falls into the diameter adjustment area 11, the three positioning push cylinders 41 of the positioning mechanism 4 start to extend and retract synchronously, and form three-point positioning through the positioning push plate 42, so that the bearing ring workpiece accurately falls on the movable disk 513, and the inner ring of the bearing ring workpiece is kept concentric with the diameter adjustment column 511, and then the extrusion sleeve 23 is opened and descended. Since the movable disk 513 is elastically supported, the extrusion sleeve 23 can push the bearing ring workpiece and the movable disk 513 to descend together. At this time, the spring 5142 is compressed, and the bearing ring workpiece can move along the length direction of the diameter adjustment column 511 to form a diameter adjustment effect, as shown in FIG. Figure 3 As shown, a tapered guide head 5111 is provided at the top of the diameter adjustment column 511. The guide head 5111 can ensure that the bearing ring workpiece is smoothly inserted into the diameter adjustment column 511 to ensure that the diameter adjustment operation can be completed smoothly. After the diameter adjustment is completed, the extrusion sleeve 23 rises, and the movable disk 513 loses the downward pressure. Under the elastic force of the spring 5142, the movable disk 513 can move upward to drive the bearing ring workpiece to separate from the outer wall of the diameter adjustment column 511. Sometimes the bearing ring workpiece and the outer wall of the diameter adjustment column 511 are tightly engaged, and the elastic force of the spring 5142 is not enough to push the movable disk 513 upward. Therefore, the utility model also installs a plurality of disengagement push cylinders 515 at the position of the fixed disk 512 to assist in completing the disengagement operation. Figure 2 As shown, the disengagement push cylinder 515 is installed vertically upward, and the movable plate 513 can be driven to move upward by extending the piston rod of the disengagement push cylinder 515. A plurality of disengagement push cylinders 515 are evenly distributed, and the number of installed disengagement push cylinders 515 is not less than two, to ensure that the upward thrust is uniform and sufficient. When performing the calibrating operation, the piston rod of the disengagement push cylinder 515 must remain fully retracted so as not to interfere with the calibrating operation. The piston rod of the disengagement push cylinder 515 is extended only when the bearing ring workpiece needs to be disengaged.

[0027] like Figure 2 As shown, the discharging mechanism 6 includes a discharging platform 61 and a discharging slide 63. A second through hole 611 is opened on the discharging platform 61. The size of the second through hole 611 matches the outer diameter size of the movable disk 513. The second through hole 611 is arranged on the downward movement trajectory of the movable disk 513. The sizing kit 51 can perform sizing when it moves to the upper limit position. After sizing, the sizing kit 51 descends as a whole. During the descent, the disengagement push cylinder 515 is started, and the movable disk 513 rises to the upper limit position. The bearing ring workpiece is disengaged from the sizing column 511, and the bearing ring workpiece is lifted on the movable disk 513. After the kit 51 drops to the lower limit position, the movable disk 513 can fill the second through hole 611, and the upper end surface of the movable disk 513 can be flush with the surface of the discharge platform 61 to achieve docking. A discharge push cylinder 62 is installed on the discharge platform 61, and the piston rod end of the discharge push cylinder 62 is connected to a discharge push plate 621. The discharge slide 63 is installed at an angle, and the high point of the discharge slide 63 is connected to the discharge platform 61. The discharge push plate 621 is set toward the direction of the discharge slide 63. When the piston rod of the discharge push cylinder 62 is extended, the bearing ring workpiece on the movable disk 513 can be pushed into the discharge slide 63, so as to realize the natural sliding output of the bearing ring workpiece.

[0028] The above is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A vertical sizing machine, characterized in that: The invention comprises a sizing workbench (1), a machine base (2), a feed slideway (3), an internal sizing mechanism (5) and a discharging mechanism (6), wherein the machine base (2) is mounted on the surface of the sizing workbench (1), the machine base (2) is mounted with a machine head (21), the machine head (21) is mounted with a lifting column (22) capable of vertical lifting movement, the bottom of the lifting column (22) is fixedly connected with an extrusion sleeve (23), the surface of the sizing workbench (1) directly below the extrusion sleeve (23) is set as a sizing area (11), and a positioning mechanism (4) is mounted on the outside of the sizing area (11). ), the feed slide (3) is installed at an angle, the bottom point of the feed slide (3) extends to the diameter adjustment area (11), the internal adjustment mechanism (5) and the discharge mechanism (6) are installed in the diameter adjustment workbench (1), the internal adjustment mechanism (5) comprises a diameter adjustment kit (51) installed vertically, the diameter adjustment kit (51) is connected to the diameter adjustment area (11) after rising, and can receive the bearing ring workpiece and cooperate with the extrusion sleeve (23) to complete the diameter adjustment operation, and the diameter adjustment kit (51) is connected to the discharge mechanism (6) after descending, and can complete the output operation of the bearing ring workpiece.

2. A vertical sizing machine according to claim 1, characterized in that: The internal adjustment mechanism (5) further comprises a lifting push cylinder (52), wherein the lifting push cylinder (52) is installed vertically upward, and the diameter adjustment kit (51) is connected to the piston rod end of the lifting push cylinder (52).

3. A vertical sizing machine according to claim 1, characterized in that: The diameter adjustment kit (51) comprises a diameter adjustment column (511), a fixed plate (512) and a movable plate (513); the bottom end of the diameter adjustment column (511) is fixedly connected to the piston rod end of the lifting cylinder (52); the fixed plate (512) is fixedly connected to the outer wall of the diameter adjustment column (511); the movable plate (513) is movably mounted on the outer side of the diameter adjustment column (511); the movable plate (513) and the fixed plate (512) are arranged in parallel; a plurality of elastic supports (514) are installed between the movable plate (513) and the fixed plate (512); and the plurality of elastic supports (514) are evenly distributed.

4. A vertical sizing machine according to claim 3, characterized in that: The elastic support (514) comprises a guide column (5141) and a spring (5142); the top end of the guide column (5141) is fixedly connected to the movable disk (513); the bottom end of the guide column (5141) is installed through the fixed disk (512); the bottom end of the guide column (5141) is fixedly connected to the limiting seat (5143); the spring (5142) is sleeved on the outside of the guide column (5141); the upper end of the spring (5142) is connected to the movable disk (513); the lower end of the spring (5142) is connected to the fixed disk (512); the diameter of the limiting seat (5143) is larger than the diameter of the guide column (5141); when the limiting seat (5143) is in contact with the lower end surface of the fixed disk (512), the upper end surface of the movable disk (513) is flush with the top of the straightening column (511).

5. A vertical sizing machine according to claim 3, characterized in that: The sizing zone (11) is provided with a first through hole (111), the outer diameter of the movable disk (513) matches the first through hole (111), and the first through hole (111) is arranged on the upward movement trajectory of the movable disk (513). After the sizing kit (51) rises, the upper end surface of the movable disk (513) is flush with the table surface of the sizing zone (11).

6. A vertical sizing machine according to claim 5, characterized in that: The positioning mechanism (4) comprises three positioning push cylinders (41), the three positioning push cylinders (41) being evenly installed around the first through hole (111), the piston rod ends of the positioning push cylinders (41) being connected to positioning push plates (42), and the positioning push plates (42) being arranged towards the center of the first through hole (111).

7. A vertical sizing machine according to claim 3, characterized in that: The discharging mechanism (6) comprises a discharging platform (61) and a discharging slideway (63). A second through hole (611) is provided on the discharging platform (61). The size of the second through hole (611) matches the outer diameter of the movable disk (513). The second through hole (611) is arranged on the downward movement trajectory of the movable disk (513). After the diameter adjustment kit (51) descends, the upper end surface of the movable disk (513) can be flush with the surface of the discharging platform (61). The discharging platform (61) is equipped with a discharging push cylinder (62). The piston rod end of the discharging push cylinder (62) is connected to a discharging push plate (621). The discharging slideway (63) is installed at an angle. The high point of the discharging slideway (63) is connected to the discharging platform (61). The discharging push plate (621) is arranged in the direction of the discharging slideway (63).

8. A vertical sizing machine according to claim 3, characterized in that: A tapered guide head (5111) is provided at the top of the straightening column (511).

9. A vertical sizing machine according to claim 3, characterized in that: The fixed plate (512) is equipped with a plurality of disengagement push cylinders (515), which are installed vertically upwards. The extension of the piston rod of the disengagement push cylinder (515) can drive the movable plate (513) to move upward. The plurality of disengagement push cylinders (515) are evenly distributed, and the number of disengagement push cylinders (515) installed is not less than two.