Automatic steel wire bending machine
By designing an automated steel wire bending machine, multiple connecting columns and electric push rods are used to achieve adaptive clamping and precise transportation of steel wires of different sizes, the inconvenience and error problems of manual spacing adjustment in the prior art are solved, and the bending efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202421595263.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-08
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-08
AI Technical Summary
When handling steel wires of different thicknesses, existing wire bending machines need to manually adjust the spacing, which is inconvenient to operate and easily lead to errors and gaps, resulting in deviations in bending results and increasing the generation of defective products.
An automated steel wire bending machine is designed, using multiple connecting columns corresponding to the upper rotating pipe for up and down clamping, and adaptive clamping and precise conveying of steel wires of different sizes are achieved through electric push rods and pulley transmission systems.
Accurate clamping and bending of steel wires of different sizes is achieved, saving manual adjustment time, improving efficiency, reducing errors and defective products.
Smart Images

Figure CN222817821U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire processing, in particular to an automatic steel wire bending machine. Background Art
[0002] Steel wire is one of the four major types of steel: plate, tube, profile and wire. It is a reprocessed product made from hot-rolled wire rods by cold drawing. During the processing of steel wire, it often needs to be bent. Wire bending machines generally use hydraulic systems to bend steel wire.
[0003] The steel wire bending machine in the prior art generally places the steel wire on the surface of the bending machine, adjusts the front and rear positions of the steel wire on the surface of the steel wire bending machine so that the steel wire is at a bending position, and then rotates and extrudes the extrusion block to make active contact with the outer surface of the steel wire, thereby bending the steel wire. However, due to some problems in the current steel wire bending machine when processing steel wires of different thicknesses, it is necessary to manually adjust the spacing to meet the needs of steel wires of different thicknesses. The operation is not convenient enough and there will be certain errors and gaps, which will lead to deviations in the final bending results and increase the production of defective products. Utility Model Content
[0004] The utility model provides an automated steel wire bending machine, which has the advantages of precise positioning, improved efficiency and manpower saving, so as to solve the problem that manual adjustment of the spacing is required to adapt to steel wires of different thicknesses, the operation is not convenient enough, and there will be certain errors and gaps, which will lead to deviations in the final bending results and increase the problem of the production of defective products.
[0005] In order to achieve precise positioning, improve efficiency and save manpower, the utility model provides the following technical solutions: an automated steel wire bending machine, comprising a workbench, a sliding opening being provided on the workbench, two movable blocks being slidably connected inside the sliding opening, a plurality of first springs being installed between the two movable blocks and the inner walls on both sides of the sliding opening, a first fixed frame and a second fixed frame being fixedly connected to the top of the workbench, a conveying assembly being arranged on the top of the two movable blocks, a fastening assembly being arranged on the bottom of the second fixed frame, and a guide groove being fixedly connected to the top of the workbench.
[0006] Preferably, the conveying assembly includes a lower rotating tube, eight of which are linearly arranged on the top of the movable block, an upper rotating tube is provided on the top of each of the lower rotating tubes, the lower rotating tubes are rotatably connected to the movable block, and the upper rotating tubes extend into the interior of the lower rotating tubes and are slidably connected to the inner wall of the lower rotating tubes.
[0007] Preferably, a first electric push rod is installed on the top of the first fixed frame, and the telescopic end of the first electric push rod extends to the bottom surface of the first fixed frame and is fixedly connected with a slide plate, and both ends of the slide plate are respectively slidably connected to the inner wall of the first fixed frame, and two pressing plates are installed at the bottom of the slide plate, and four connecting columns are respectively installed at the bottom of the two pressing plates, and the eight connecting columns respectively correspond to the positions of eight upper rotating tubes and are rotatably connected to the top of the upper rotating tube, and the steel wire is clamped up and down by pushing the first electric push rod downward, so that steel wires of different sizes can be adaptively clamped, saving time for manual adjustment and fixation, and improving efficiency.
[0008] Preferably, eight pulleys are rotatably connected to the bottom of the movable block, and the eight pulleys are equidistantly distributed in a linear array on the bottom surface of the movable block, each of the pulleys corresponds to eight lower rotating tubes, and the pulleys are fixedly connected to the lower rotating tubes. A synchronous belt is sleeved on the outer side of every four pulleys, and the inner wall of the synchronous belt is movably and rotatably connected to the outer surface of the pulley. A motor is also installed at the bottom of the movable block, and the output end of the motor is fixedly connected to one of the pulleys, and one of the pulleys is driven to rotate by the rotation of the motor output end. The synchronous belt transmission makes multiple pulleys rotate at the same time, and the pulleys drive the lower rotating tube and the upper rotating tube to rotate, so as to transport the steel wire.
[0009] Preferably, the fastening assembly comprises a fastening platform, the fastening platform is fixedly connected to the top of the workbench, two clamping blocks are slidably connected inside the fastening platform, and a second spring is fixedly connected between the two clamping blocks.
[0010] Preferably, a second electric push rod is installed on the top of the second fixed frame, and the telescopic end of the second electric push rod extends to the bottom surface of the second fixed frame and is fixedly connected to a lower pressure block. The bottom surface of the lower pressure block is in movably contact with the top surfaces of the two clamping blocks. Since the inclined surface of the opening of the lower pressure block is matched with the inclined surfaces of the two clamping blocks, the two clamping blocks can move relative to each other, and the steel wire can be firmly clamped by the serrated grooves on the opposite surfaces of the two clamping blocks to prevent displacement and rotation.
[0011] Preferably, an annular groove is opened on the workbench, a bending mold turntable is installed inside the annular groove, the outer side of the bending mold turntable is in movably contact with the inner wall of the annular groove, and a bending rod is installed on the top surface of the bending mold turntable, so that the steel wire can be accurately bent by rotating the bending mold turntable.
[0012] As a preferred embodiment of the present invention
[0013] 1. The automated wire bending machine is connected to the top of the upper rotating tube by a plurality of connecting columns corresponding to the upper rotating tube, and at the same time pushes the upper rotating tube to slide inside the lower rotating tube, so as to clamp the wire up and down, so that wires of different sizes can be clamped adaptively, saving time for manual adjustment and fixing, and improving efficiency, thereby making up for the problem that the wire bending machine in the prior art needs to manually fix and adjust the wire when bending, resulting in low wire bending efficiency and more troublesome bending.
[0014] 2. The automated wire bending machine pushes the pressing block downward by the telescopic end of the second electric push rod. Since the inclined surface of the opening of the pressing block matches the inclined surfaces of the two clamping blocks, the two clamping blocks can move relative to each other. The serrated grooves on the opposite surfaces of the two clamping blocks can firmly clamp the steel wire to prevent displacement and rotation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the external structure of the utility model;
[0016] Figure 2 It is a structural schematic diagram of the first spring of the utility model;
[0017] Figure 3 It is a structural schematic diagram of the conveying assembly of the utility model;
[0018] Figure 4 It is a structural schematic diagram of the pulley of the utility model;
[0019] Figure 5 It is a structural schematic diagram of the fastening assembly of the utility model;
[0020] Figure 6 It is a structural schematic diagram of the bending mold turntable of the utility model.
[0021] In the figure: 1. workbench; 2. sliding opening; 3. movable block; 4. first spring; 5. annular groove; 6. first fixed frame; 7. second fixed frame; 8. lower rotating tube; 9. upper rotating tube; 10. guide groove; 11. first electric push rod; 12. slide plate; 13. pressure plate; 14. connecting column; 15. pulley; 16. synchronous belt; 17. motor; 18. bending mold turntable; 19. fastening table; 20. clamping block; 21. second spring; 22. second electric push rod; 23. lower pressure block; 24. bending rod. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Embodiment 1
[0023] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model discloses an automated steel wire bending machine, comprising a workbench 1, a sliding opening 2 is opened on the workbench 1, two movable blocks 3 are slidably connected inside the sliding opening 2, a plurality of first springs 4 are respectively installed between the two movable blocks 3 and the inner walls on both sides of the sliding opening 2, a first fixed frame 6 and a second fixed frame 7 are fixedly connected to the top of the workbench 1, a conveying assembly is arranged on the top of the two movable blocks 3, a fastening assembly is arranged on the bottom of the second fixed frame 7, and a guide groove 10 is fixedly connected to the top of the workbench 1.
[0024] The conveying assembly includes a lower rotating tube 8, eight lower rotating tubes 8 are linearly arranged on the top of the movable block 3, and an upper rotating tube 9 is provided on the top of each lower rotating tube 8. The lower rotating tube 8 is rotatably connected to the movable block 3, and the upper rotating tube 9 extends to the inside of the lower rotating tube 8 and is slidably connected to the inner wall of the lower rotating tube 8.
[0025] A first electric push rod 11 is installed on the top of the first fixed frame 6. The telescopic end of the first electric push rod 11 extends to the bottom surface of the first fixed frame 6 and is fixedly connected to a slide plate 12. Both ends of the slide plate 12 are slidingly connected to the inner wall of the first fixed frame 6 respectively. Two pressing plates 13 are installed at the bottom of the slide plate 12. Four connecting columns 14 are respectively installed at the bottom of the two pressing plates 13. The eight connecting columns 14 respectively correspond to the positions of the eight upper rotating tubes 9 and are rotatably connected to the top of the upper rotating tubes 9.
[0026] There are eight pulleys 15 rotatably connected to the bottom of the movable block 3. The eight pulleys 15 are equidistantly distributed in a linear array on the bottom surface of the movable block 3. Each pulley 15 corresponds to eight lower rotating tubes 8. The pulleys 15 are fixedly connected to the lower rotating tubes 8. A synchronous belt 16 is sleeved on the outside of every four pulleys 15. The inner wall of the synchronous belt 16 is movably and rotatably connected to the outer surface of the pulley 15. A motor 17 is also installed at the bottom of the movable block 3, and the output end of the motor 17 is fixedly connected to one of the pulleys 15.
[0027] Specifically, the steel wire passing through is clamped left and right by the action of a plurality of first springs 4 installed between the two movable blocks 3 and the inner walls on both sides of the sliding opening 2, and then the sliding slot plate 12 is pushed down by the telescopic end of the first electric push rod 11, and the sliding slot plate 12 pushes down the two pressing plates 13, and the pressing plates 13 are connected to the top of the upper rotating tube 9 by a plurality of connecting columns 14 corresponding to the upper rotating tube 9, and at the same time push the upper rotating tube 9 to slide inside the lower rotating tube 8, clamping the steel wire up and down, so that steel wires of different sizes can be clamped adaptively, saving the time of manual adjustment and fixing, and improving efficiency. The rotation of the output end of the motor 17 installed at the bottom of the two movable blocks 3 drives one of the pulleys 15 to rotate, and the synchronous belt 16 drives multiple pulleys 15 to rotate at the same time, and the pulleys 15 drive the lower rotating tube 8 and the upper rotating tube 9 to rotate, so as to transport the steel wire. Embodiment 2
[0028] Based on the above Example 1, please refer to Figure 5 and Figure 6 The fastening assembly includes a fastening platform 19, which is fixedly connected to the top of the workbench 1. Two clamping blocks 20 are slidably connected inside the fastening platform 19, and a second spring 21 is fixedly connected between the two clamping blocks 20.
[0029] A second electric push rod 22 is installed on the top of the second fixing frame 7. The telescopic end of the second electric push rod 22 extends to the bottom surface of the second fixing frame 7 and is fixedly connected to a lower pressing block 23. The bottom surface of the lower pressing block 23 is in active contact with the top surfaces of the two clamping blocks 20.
[0030] An annular groove 5 is provided on the workbench 1 , a bending mold turntable 18 is installed inside the annular groove 5 , the outer side of the bending mold turntable 18 is in active contact with the inner wall of the annular groove 5 , and a bending rod 24 is installed on the top surface of the bending mold turntable 18 .
[0031] Specifically, when the steel wire passes through the conveying assembly, it is guided by the guide groove 10 to the top of the fastening table 19 fixedly connected to the top of the workbench 1, and is located between the two clamping blocks 20. At this time, the downward pressure of the telescopic end of the second electric push rod 22 pushes the lower pressing block 23. Because the inclined surface of the opening of the lower pressing block 23 is adapted to the inclined surfaces of the two clamping blocks 20, the two clamping blocks 20 move relative to each other. The serrated grooves on the opposite surfaces of the two clamping blocks 20 can firmly clamp the steel wire to prevent displacement and rotation. By installing a bending rod 24 of the required size on the bending mold turntable 18, the bending mold turntable 18 rotates in the annular groove 5 to perform precise bending operations on the steel wire.
[0032] The working principle and use process of the utility model are as follows: when it is necessary to bend the steel wire, the steel wire is passed between the two upper rotating tubes 9 at the tops of the two movable blocks 3, and the passed steel wire is clamped left and right under the action of a plurality of first springs 4 installed between the two movable blocks 3 and the inner walls on both sides of the sliding opening 2, and then the sliding groove plate 12 is pushed down by the telescopic end of the first electric push rod 11, and the sliding groove plate 12 pushes the two pressing plates 13 down, and the pressing plate 13 is rotatably connected at the top of the upper rotating tube 9 through a plurality of connecting columns 14 corresponding to the upper rotating tube 9, and at the same time, the upper rotating tube 9 is pushed to slide inside the lower rotating tube 8, and the steel wire is clamped up and down, so that steel wires of different sizes can be clamped adaptively, saving the time for manual adjustment and fixation, and improving efficiency.
[0033] The output end of the motor 17 installed at the bottom of the two movable blocks 3 is rotated to drive one of the pulleys 15 to rotate, and the synchronous belt 16 is used to drive multiple pulleys 15 to rotate at the same time. The pulleys 15 drive the lower rotating tube 8 and the upper rotating tube 9 to rotate to transport the steel wire. When the steel wire passes through the conveying assembly, it is guided by the guide groove 10 to the top of the fastening table 19 fixedly connected to the top of the workbench 1, and is located between the two clamping blocks 20. At this time, the lower pressing block 23 is pushed down by the telescopic end of the second electric push rod 22. Because the inclined surface of the opening of the lower pressing block 23 is adapted to the inclined surfaces of the two clamping blocks 20, the two clamping blocks 20 move relative to each other. The serrated grooves on the opposite surfaces of the two clamping blocks 20 can firmly clamp the steel wire to prevent displacement and rotation. By installing a bending rod 24 of the required size on the bending mold turntable 18, the bending mold turntable 18 rotates in the annular groove 5 to perform precise bending operations on the steel wire.
Claims
1. An automated wire bending machine, comprising a workbench (1), characterized in that: The workbench (1) is provided with a sliding opening (2), two movable blocks (3) are slidably connected inside the sliding opening (2), a plurality of first springs (4) are installed between the two movable blocks (3) and the inner walls on both sides of the sliding opening (2), a first fixed frame (6) and a second fixed frame (7) are fixedly connected to the top of the workbench (1), a conveying assembly is arranged on the top of the two movable blocks (3), a fastening assembly is arranged on the bottom of the second fixed frame (7), and a guide groove (10) is fixedly connected to the top of the workbench (1); The workbench (1) is provided with an annular groove (5), a bending mold turntable (18) is installed inside the annular groove (5), the outer side of the bending mold turntable (18) is in movable contact with the inner wall of the annular groove (5), and a bending rod (24) is installed on the top surface of the bending mold turntable (18).
2. The automated wire bending machine according to claim 1, characterized in that: The conveying assembly comprises a lower rotating tube (8), eight of which are linearly arranged on the top of the movable block (3), an upper rotating tube (9) is provided on the top of each of the lower rotating tubes (8), the lower rotating tube (8) is rotatably connected to the movable block (3), and the upper rotating tube (9) extends into the interior of the lower rotating tube (8) and is slidably connected to the inner wall of the lower rotating tube (8).
3. The automated wire bending machine according to claim 2, characterized in that: A first electric push rod (11) is installed on the top of the first fixed frame (6); the telescopic end of the first electric push rod (11) extends to the bottom surface of the first fixed frame (6) and is fixedly connected to a slide plate (12); both ends of the slide plate (12) are respectively slidably connected to the inner wall of the first fixed frame (6); two pressing plates (13) are installed on the bottom of the slide plate (12); four connecting columns (14) are respectively installed on the bottom of the two pressing plates (13); the eight connecting columns (14) respectively correspond to the positions of the eight upper rotating tubes (9) and are rotatably connected to the top of the upper rotating tubes (9).
4. The automated wire bending machine according to claim 2, characterized in that: The bottom of the movable block (3) is rotatably connected to eight pulleys (15), the eight pulleys (15) are equidistantly distributed in a linear array on the bottom surface of the movable block (3), each pulley (15) corresponds to eight lower rotating tubes (8), the pulleys (15) are fixedly connected to the lower rotating tubes (8), a synchronous belt (16) is sleeved on the outer side of every four pulleys (15), the inner wall of the synchronous belt (16) is movably rotatably connected to the outer surface of the pulley (15), and a motor (17) is also installed at the bottom of the movable block (3), the output end of the motor (17) is fixedly connected to one of the pulleys (15).
5. The automated wire bending machine according to claim 1, characterized in that: The fastening assembly comprises a fastening platform (19), wherein the fastening platform (19) is fixedly connected to the top of the workbench (1), two clamping blocks (20) are slidably connected inside the fastening platform (19), and a second spring (21) is fixedly connected between the two clamping blocks (20).
6. The automated wire bending machine according to claim 5, characterized in that: A second electric push rod (22) is mounted on the top of the second fixing frame (7); a telescopic end of the second electric push rod (22) extends to the bottom surface of the second fixing frame (7) and is fixedly connected to a lower pressing block (23); the bottom surface of the lower pressing block (23) is in active contact with the top surfaces of the two clamping blocks (20).