Air hole pricking device for preset air hole of casting sand tire
By using infrared sensors and cylinder systems in the cast sand tire preset air hole puncture device to realize the function of automatically puncture sand tires, the problems of inefficient and high failure rates in the prior art are solved, and production efficiency and equipment reliability are improved.
Patent Information
- Application Number
- CN202421485774.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The existing cast sand tire preset air hole piercing device is inefficient during use and has a high failure rate, which can easily lead to production line shutdown and unnecessary economic losses.
A preset air hole puncture device for cast sand tires is designed, and infrared sensors are used to detect the position of the sand tire body. By locating the cylinder and cylinder body on the side, the air hole needle is driven to automatically pierce the sand tire, realizing full automatic processing.
It improves production efficiency, reduces the failure rate, reduces the situation of production line shutdowns, and significantly reduces economic losses.
Smart Images
Figure CN222817895U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air piercing of a sand tire body, in particular to a device for piercing air holes with preset air holes in a casting sand tire. Background Art
[0002] At present, the manufacturing of sand molds is to use patterns (where the patterns can be wooden patterns, metal patterns, plastic patterns, or lost foam patterns, etc.) to obtain the shape, size and precision of the casting cavity. During the pouring and filling process of the casting, the binder and the like encounter the high-temperature molten metal, and a large amount of gas is generated in the cavity, which needs to be discharged through the sand mold body or the exhaust duct. Otherwise, the air pressure in the cavity is too high, and the molten metal cannot fill the cavity during pouring or chokes, which reduces the quality of the casting. Therefore, it is necessary to drill air holes on the sand mold body to prevent the gas generated during pouring and the original gas in the cavity from not being discharged, causing defects such as air holes in the casting and causing the casting to be scrapped.
[0003] However, the existing casting sand tire preset air hole punching device has the following problems during use: the traditional air hole drilling method includes manual air hole punching and the use of a simple form of air hole punching device. Such air hole drilling method is not only inefficient and prone to high failure rate, but also prone to production line shutdown, causing unnecessary economic losses. Utility Model Content
[0004] The utility model aims to provide a device for piercing air holes in a sand casting tire with preset air holes, so as to solve the related problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for piercing air holes in a casting sand tire with preset air holes, comprising a fixed frame, a conveying device and a sand tire body, a conveying device is arranged at the top of the fixed frame, and a sand tire body is arranged at the top of the conveying device, a mounting frame is installed at the bottom of the fixed frame, and a side plate is arranged inside the mounting frame, a cylinder body is arranged inside the side plate, and a connecting rod is installed at the output end of the cylinder body, an air hole needle is fixedly installed on the outer wall of the connecting rod by bolts, a side positioning cylinder is arranged on the inner wall of the conveying device, and a push plate is arranged at the output end of the side positioning cylinder.
[0006] The technical solution provides a device for piercing air holes in a casting sand tire with preset air holes, wherein a flat washer is installed on the outer wall of the side plate, and a hexagon socket bolt is arranged on the outer wall of the flat washer.
[0007] The technical solution provides a device for piercing air holes in a sand casting tire with preset air holes, wherein an elastic cylindrical pin is installed on one side of the flat pad.
[0008] The technical solution provides a device for piercing air holes in a sand casting tire with preset air holes, wherein a single chip microcomputer is arranged at the bottom end of the mounting frame.
[0009] The technical solution provides a device for piercing air holes in a casting sand tire with preset air holes. The inner wall of the fixing frame is provided with an infrared sensor, and the output end of the infrared sensor is electrically connected to the input end of a single-chip microcomputer through a wire. The output end of the single-chip microcomputer is electrically connected to the input end of a cylinder body and a side positioning cylinder through a wire.
[0010] Compared with the prior art, the utility model provides a device for piercing air holes in a sand casting tire with preset air holes, which has the following beneficial effects:
[0011] 1. The utility model uses an infrared sensor on one side of the side positioning cylinder to detect the sand tire body. The position of the sand tire body is detected by the infrared sensor. When the sand tire body is detected, the conveying equipment can be closed, and the side positioning cylinder is started at the same time to push the sand tire body to move to the contact position with the side wall of the conveying equipment, so that the sand tire body is displaced to the puncture position, and then the cylinder body drives the piercing needle position to puncture the sand tire body position. The processing is fully automatic, which improves production efficiency. The structure has a low failure rate and high work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0013] Figure 2 It is a schematic diagram of the three-dimensional structure of the side plate and the cylinder body of the utility model;
[0014] Figure 3 It is a left-side structural schematic diagram of the side plate and the cylinder body of the utility model;
[0015] Figure 4 It is a schematic diagram of the main structure of the side plate and the cylinder body of the utility model;
[0016] Figure 5 It is a schematic diagram of the three-dimensional structure of the flat pad and the side plate of the utility model.
[0017] In the figure: 1. fixing frame; 2. conveying equipment; 3. sand tire body; 4. side positioning cylinder; 5. mounting frame; 6. side plate; 7. cylinder body; 8. eyelet needle; 9. connecting rod; 10. flat washer; 11. hexagon socket bolt; 12. elastic cylindrical pin; 13. single chip microcomputer; 14. infrared sensor. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] Embodiment 1, as Figure 1-5 As shown, the utility model provides a technical solution: a device for piercing air holes in a casting sand tire with preset air holes, comprising a fixed frame 1, a conveying device 2 and a sand tire body 3, the top of the fixed frame 1 is provided with the conveying device 2, and the top of the conveying device 2 is provided with the sand tire body 3, the bottom end of the fixed frame 1 is installed with a mounting frame 5, and the mounting frame 5 is provided with a side plate 6, the side plate 6 is provided with a cylinder body 7, and the output end of the cylinder body 7 is installed with a connecting rod 9, and the outer wall of the connecting rod 9 is fixed with an air piercing needle 8 by bolts, the inner wall of the conveying device 2 is provided with a side positioning cylinder 4, and the output end of the side positioning cylinder 4 is provided with a push plate, the outer wall of the side plate 6 is provided with a flat washer 10, and the outer wall of the flat washer 10 is provided with a hexagon socket bolt 11, the flat washer 10 An elastic cylindrical pin 12 is installed on one side, a single-chip microcomputer 13 is arranged at the bottom end of the mounting frame 5, an infrared sensor 14 is arranged on the inner wall of the fixed frame 1, and the output end of the infrared sensor 14 is electrically connected to the input end of the single-chip microcomputer 13 through a wire, and the output end of the single-chip microcomputer 13 is electrically connected to the cylinder body 7 and the input end of the side positioning cylinder 4 through a wire. The sand tire body 3 is driven forward by the conveying equipment 2, and the position of the sand tire body 3 is detected by the infrared sensor 14. When the sand tire body 3 is detected, the conveying equipment 2 can be closed, and the side positioning cylinder 4 can be started to push the sand tire body 3 to a suitable position. At the same time, the cylinder body 7 drives the piercing eyelet needle 8 to puncture the sand tire body 3. This structure has a low failure rate and high working efficiency.
[0020] Working principle: first, turn on the external power supply, the operator places the sand tire body 3 in the conveying equipment 2, and then starts the conveying equipment 2 to drive the sand tire body 3 to the position of the side positioning cylinder 4, and the infrared sensor 14 on one side of the side positioning cylinder 4 detects the sand tire body 3. The position of the sand tire body 3 is detected by the infrared sensor 14. When the sand tire body 3 is detected, the conveying equipment 2 can be closed, and the side positioning cylinder 4 can be started at the same time to push the sand tire body 3 to move to the contact position with the side wall of the conveying equipment 2, so that the sand tire body 3 is displaced to the puncture position, and then the cylinder body 7 drives the piercing needle 8 to puncture the sand tire body 3. This structure has a low failure rate and high working efficiency.
[0021] Finally, it should be noted that the above content is only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Simple modifications or equivalent substitutions of the technical solution of the utility model by ordinary technicians in this field do not deviate from the essence and scope of the technical solution of the utility model.
Claims
1. A device for piercing air holes in a sand casting tire, comprising a fixing frame (1), a conveying device (2) and a sand tire body (3), characterized in that: A conveying device (2) is arranged at the top of the fixed frame (1), and a sand tire body (3) is arranged at the top of the conveying device (2); a mounting frame (5) is installed at the bottom of the fixed frame (1), and a side plate (6) is arranged inside the mounting frame (5); a cylinder body (7) is arranged inside the side plate (6), and a connecting rod (9) is installed at the output end of the cylinder body (7); an air piercing needle (8) is fixedly installed on the outer wall of the connecting rod (9) by bolts; a side positioning cylinder (4) is arranged on the inner wall of the conveying device (2), and a push plate is arranged at the output end of the side positioning cylinder (4).
2. A device for piercing air holes in a sand casting according to claim 1, characterized in that: A flat washer (10) is installed on the outer wall of the side plate (6), and a hexagon socket bolt (11) is provided on the outer wall of the flat washer (10).
3. A device for piercing air holes in a sand casting according to claim 2, characterized in that: An elastic cylindrical pin (12) is installed on one side of the flat washer (10).
4. The device for piercing air holes in a sand casting according to claim 1, characterized in that: A single chip computer (13) is arranged at the bottom end of the mounting frame (5).
5. The device for piercing air holes in a sand casting according to claim 1, characterized in that: An infrared sensor (14) is provided on the inner wall of the fixing frame (1), and the output end of the infrared sensor (14) is electrically connected to the input end of the single-chip computer (13) through a wire, and the output end of the single-chip computer (13) is electrically connected to the input ends of the cylinder body (7) and the side positioning cylinder (4) through a wire.