New energy battery shell wire harness support welding tool

By designing a new energy battery shell wire harness bracket welding tool including positioning blocks, connecting blocks, bolts, positioning pins, wiring harness bracket positioning pins and wiring harness bracket limiting mechanisms, the problem of inaccurate positioning of the welding harness bracket is solved, and the accuracy of welding position and the accuracy of the vehicle installation are achieved.

CN222818242UActive Publication Date: 2025-05-02LINGYUN NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202421486516.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-27
Publication Date
2025-05-02
Estimated Expiration
2034-06-27

AI Technical Summary

Technical Problem

When manufacturing battery shells of new energy vehicles, the positioning of the welding harness bracket is inaccurate and easy to be installed incorrectly, resulting in inaccurate welding position and affecting the installation accuracy of the entire vehicle.

Method used

A new energy battery shell wire harness bracket welding tool is designed, including positioning blocks, connecting blocks, bolts, positioning pins, harness bracket positioning pins and harness bracket limiting mechanisms. Through the fastening and positioning structure of these components, the accurate positioning and fixing of the wire harness bracket is ensured.

Benefits of technology

Through this tooling, the position accuracy of the welding harness bracket is guaranteed, reducing manual measurement and assembly errors, improving welding speed and quality, and ensuring the accuracy of the installation of the entire vehicle.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of new energy battery shell manufacturing tools, in particular to a new energy battery shell wire harness support welding tool which comprises a positioning block, a connecting block, a first bolt, a positioning pin, a wire harness support positioning pin and a wire harness support limiting mechanism. The wire harness support positioning pin clamps a round hole in one end of the wire harness support, the upper surface and the front end face of the wire harness support are positioned, displacement is prevented, it is guaranteed that the welding position is accurate, and the speed of welding and installing the wire harness support is increased; and a wire harness bracket limiting mechanism is arranged in the connecting block, so that the wire harness bracket is prevented from falling off.
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Description

Technical Field

[0001] The utility model relates to the technical field of new energy battery shell manufacturing tooling, in particular to a new energy battery shell harness bracket welding tooling. Background Art

[0002] When manufacturing new energy vehicle battery shells, Figure 1 As shown, it is necessary to weld the wiring harness bracket 2 on the battery shell 1. The existing process requires manual welding, and it is necessary to use a measuring tool to measure and position it, and then the welder performs welding. The disadvantages of this welding operation are: 1. Manual measurement and positioning result in a relatively large position distance error, which directly affects the welding position accuracy; 2. The wiring harness bracket 2 is a structure with a round hole at one end and no round hole at the other end. The front and back sides are easy to be installed incorrectly, and manual distinction is required, and the reliability is not high; 3. The end face of the end of the wiring harness bracket 2 lacks effective positioning, which easily causes it to shift. The above problems are likely to cause a large difference in the relative position of the front side frame and the wiring harness bracket after welding, which ultimately leads to poor installation accuracy of the whole vehicle and causes module interference. In view of this, it is necessary to design a wiring harness bracket welding tool to further improve the welding quality of the wiring harness bracket and the front side frame. Utility Model Content

[0003] The utility model aims to provide a welding tool for a wiring harness bracket of a new energy battery shell, so as to solve the problems of inaccurate positioning and easy installation errors when welding the wiring harness bracket.

[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0005] A new energy battery shell wiring harness bracket welding tool, including a positioning block, a connecting block, a bolt, a positioning pin, a wiring harness bracket positioning pin and a wiring harness bracket limiting mechanism. The positioning block and the connecting block are fastened together by a bolt, and the positioning pin and the wiring harness bracket positioning pin are arranged on the positioning block. The wiring harness bracket limiting mechanism is arranged on the connecting block.

[0006] The above-mentioned new energy battery shell wiring harness bracket welding tooling, the wiring harness bracket limiting mechanism includes a telescopic limit pin, a baffle, a second bolt, and a spring. The telescopic limit pin can be installed on the connecting block so as to be movable left and right. The spring is installed in the internal cavity of the connecting block to elastically support the telescopic limit pin. The baffle is fastened to the connecting block using the second bolt.

[0007] In the above-mentioned welding tool for the wiring harness bracket of the new energy battery shell, the positioning block and the connecting block are arranged perpendicular to each other.

[0008] In the above-mentioned new energy battery shell harness bracket welding tool, there are more than two locating pins.

[0009] The utility model has the following advantages:

[0010] The utility model discloses a welding tool for the wiring harness bracket of a new energy battery shell. When manufacturing the battery shell of a new energy vehicle, the positioning pin is inserted into the process hole on the battery shell, and the positioning pin of the wiring harness bracket is clamped in the circular hole at one end of the wiring harness bracket to position the upper surface and the front end surface of the wiring harness bracket to prevent displacement, thereby ensuring that the welding position is accurate and the speed of welding and installing the wiring harness bracket is accelerated. A wiring harness bracket limiting mechanism is provided in the connecting block to prevent the wiring harness bracket from falling. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the use of the utility model when welding a wiring harness bracket on a battery shell;

[0012] Figure 2 It is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 3 It is a three-dimensional structural schematic diagram of the utility model from another angle;

[0014] Figure 4 It is a cross-sectional view of the utility model;

[0015] The reference numerals in the figure represent: 1. battery case, 2. wiring harness bracket, 3. positioning block, 4. connecting block, 5. telescopic limit pin, 6. bolt one, 7. baffle, 8. bolt two, 9. positioning pin, 10. wiring harness bracket positioning pin, 11. spring. DETAILED DESCRIPTION

[0016] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0017] The utility model provides a welding tool for a wiring harness bracket of a new energy battery shell, comprising a positioning block 3, a connecting block 4, a bolt 6, a positioning pin 9, a wiring harness bracket positioning pin 10 and a wiring harness bracket limiting mechanism, wherein the wiring harness bracket limiting mechanism comprises a telescopic limiting pin 5, a baffle 7, a bolt 8, and a spring 11. The positioning block 3 and the connecting block 4 are fastened together by a bolt 6, and the two are perpendicular to each other. The positioning block 3 is provided with a positioning pin 9 and a wiring harness bracket positioning pin 10. The wiring harness bracket limiting mechanism is arranged on the connecting block 4, and the telescopic limiting pin 5 can be installed on the connecting block 4 so as to be movable left and right. The spring 11 is installed in the internal cavity of the connecting block 4, elastically supports the telescopic limiting pin 5, and the baffle 7 is fastened to the connecting block 4 using a bolt 8.

[0018] The utility model provides a welding tool for a wire harness bracket of a new energy battery shell. When manufacturing a battery shell for a new energy vehicle, the positioning pin 9 is inserted into the process hole on the battery shell 1, and the wiring harness bracket positioning pin 10 is clamped into the circular hole at one end of the wiring harness bracket 2. The utility model is attached to the outer surface of the battery shell 1, and the upper surface and the front end surface of the wiring harness bracket are positioned, and then the welding operation is performed, which prevents displacement during welding, ensures that the welding position is accurate, and speeds up the welding and installation of the wiring harness bracket 2.

[0019] The utility model provides a welding tool for a wiring harness bracket of a new energy battery shell. A wiring harness bracket limiting mechanism is provided on a connecting block 4 to prevent the wiring harness bracket 2 from falling. When the welding operation is completed, the tool can be removed by pulling the telescopic limiting pin 5.

[0020] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A welding tool for a new energy battery shell harness bracket, characterized in that: The invention comprises a positioning block (3), a connecting block (4), a bolt (6), a positioning pin (9), a wiring harness bracket positioning pin (10) and a wiring harness bracket limiting mechanism, wherein the positioning block (3) and the connecting block (4) are fastened together by means of the bolt (6), the positioning pin (9) and the wiring harness bracket positioning pin (10) are arranged on the positioning block (3), and the wiring harness bracket limiting mechanism is arranged on the connecting block (4).

2. A new energy battery shell harness bracket welding tool according to claim 1, characterized in that: The harness bracket limiting mechanism comprises a telescopic limiting pin (5), a baffle (7), a second bolt (8), and a spring (11); the telescopic limiting pin (5) is mounted on the connecting block (4) so ​​as to be movable leftward and rightward; the spring (11) is mounted in an internal cavity of the connecting block (4) to elastically support the telescopic limiting pin (5); and the second bolt (8) is used to fasten the baffle (7) to the connecting block (4).

3. A new energy battery shell harness bracket welding tool according to claim 1, characterized in that: The positioning block (3) and the connecting block (4) are arranged perpendicular to each other.

4. A new energy battery shell harness bracket welding tool according to claim 1, characterized in that: There are more than two positioning pins (9).