Magnet assembly tool suitable for magnetic attraction seat shell

Abstract

The utility model provides a magnet assembly tool suitable for a magnetic attraction seat shell, which comprises a fixed base, a positioning jig, a conveying device and a press-in device, the positioning jig is also provided with a plurality of test magnets, the positions of the test magnets are in one-to-one correspondence with the positions of magnet mounting grooves on the magnetic attraction seat shell, and the press-in device is arranged on the fixed base. A to-be-installed magnet is conveyed to the position over the magnetic attraction base shell under the action of the conveying device, and after the test magnet detects that all the to-be-installed magnets meet the requirement, the pressing-in device presses the to-be-installed magnets into the magnet installation groove. According to the utility model, the condition that the magnet is reversely mounted in the assembling process can be effectively avoided, the mounting frequency of workers is reduced, and the production equipment cost is reduced.

Description

Technical Field

[0001] The utility model relates to a parts assembly process, in particular to a magnet assembly tool suitable for a magnetic suction seat shell. Background Art

[0002] The magnetic mount is a convenient fixing device designed based on the attraction of magnets to metal objects. Its technical background covers the development of magnetic materials and non-contact fixing methods. From simple combinations of magnets and support structures to advanced designs with adjustment functions and the use of high-performance magnets, magnetic mounts continue to evolve to meet diverse needs. These improvements enable magnetic mounts to adapt to different scenarios, including high-temperature environments and precision operations, thus playing an indispensable role in various industries.

[0003] As market demand grows, the productivity of magnetic mounts also needs to be upgraded and improved in a timely manner. In the traditional production process of magnetic mounts, the magnets need to be hammered into the pre-opened installation slots by manpower using rubber hammers. However, due to the two polarities of magnets, it is inevitable that workers will install them upside down during the installation process, which will lead to an increase in product defective rates; in addition, each magnetic mount needs to be installed with multiple magnets, so there is still the problem of low labor efficiency.

[0004] At present, some enterprises have made improvements to this situation. For example, the Chinese utility model patent with the publication number CN212886040U discloses a magnet assembly tool. In this solution, a clamping component, a feeding component and a loading component are used, wherein the clamping component is used to clamp the product to be assembled; the feeding component includes a propulsion cylinder and a distribution cylinder, through which the magnets that match the product to be assembled are transported to the loading component; the loading component is used to assemble the magnet on the product to be assembled. In this solution, the problems of poor product consistency and low production efficiency of existing magnet parts due to manual assembly can be better solved, but it uses three-axis robotic arms and cylinders and other components, and the cost is greatly increased compared to manual work, which cannot meet the requirements of economical production; and there is no inspection process. If the magnet is installed incorrectly, the entire group needs to be reworked, resulting in a significant decrease in production efficiency.

[0005] Therefore, it is urgent to design a magnet assembly tool that can ensure the yield rate, efficiency and economy, so as to effectively avoid the situation where the magnets are installed upside down during the assembly process, reduce the number of installation times by workers and reduce the equipment cost of production. Utility Model Content

[0006] The purpose of the utility model is to provide a magnet assembly tool suitable for a magnetic seat housing, which can avoid the situation where the magnets are installed upside down during the assembly process, and at the same time realize batch assembly of magnets and reduce the number of times workers install them. In other words, the utility model aims to improve the yield, efficiency and economy of the magnet assembly process.

[0007] In order to achieve the above-mentioned purpose, the utility model provides a magnet assembly tool suitable for a magnetic seat shell, which includes a fixed base, a positioning fixture, a conveying device and a pressing device; the positioning fixture, the conveying device and the pressing device are all arranged on the fixed base; the conveying device includes a left part and a right part and is symmetrically arranged on both sides of the positioning fixture; the pressing device is arranged directly above the positioning fixture; the surface of the magnetic seat shell and the upper surface of the positioning fixture are located at the same horizontal plane after positioning; the positioning fixture is also provided with a plurality of test magnets, and the positions of the test magnets correspond to the positions of the magnet mounting slots. In the traditional installation process, workers drip quick-drying glue into the shell mounting slot, and then use a rubber hammer to hammer the magnet into it. If the magnet is accidentally installed upside down, it will result in the consequence that it cannot be discovered in time or it is difficult to remedy even if it is discovered; through the test magnet, it is possible to judge whether the polarity direction is correct before the magnet is installed, which can effectively avoid the situation of rework or defective products in the magnet assembly process. In other words, the yield rate of the magnet assembly process is improved. Since the utility model has the above modular device, compared with the known assembly technology, this magnet assembly tool can achieve the effect of accurately installing magnets and batch assembly. In addition, each device of the utility model adopts a mechanical structure, which can effectively control the production cost. In other words, the magnet assembly tool suitable for the magnetic seat housing can improve the yield rate, efficiency and production economy in the magnet assembly process.

[0008] In one embodiment of the utility model, the conveying device includes a silo, a push plate and a limit block; the limit block is arranged on the fixed base and is close to the positioning fixture, the limit block includes a sliding platform and a width baffle, the height of the sliding platform is flush with the height of the upper surface of the positioning fixture, and a push plate and a silo are arranged between the width baffle; the push plate is slidably fitted on the sliding platform; the silo is arranged above the push plate, and the limit block is adapted to the push plate and the silo by adjusting the width. By setting up a hopper, a push plate and a limit block, the automatic arrangement and transportation of magnets can be realized, the automation degree of the assembly process is improved, the labor cost and assembly time are reduced, and the sliding platform and the width baffle can accurately position and guide the push plate and the hopper to ensure the accuracy of the magnet assembly position, thereby improving the quality of the product; the hopper is arranged above the push plate, so that the magnets to be installed can be stably supplied to the push plate, avoiding the magnets from being misplaced or falling during the transportation process, further improving the transportation efficiency and the assembly success rate; the sliding platform, the upper surface of the positioning fixture and the upper end surface of the workpiece are all located on the same horizontal plane, and the magnets to be installed pass through this plane during the transportation process and will not fall out of or fall off the feeding trough, ensuring the stability of the magnet transportation process.

[0009] In one embodiment of the utility model, a width limiting groove and a height limiting groove are respectively provided on the sliding platform and the width baffle; the limiting block is fixedly connected to the fixed base through the width limiting groove after adapting to the width of the push plate; the material bin is fixedly connected to the limiting block through the height limiting groove after adjusting the position; the material bin is provided with a plurality of penetrating feeding holes adapted to the shape of the magnet to be installed, and the proximal end of the push plate is provided with a plurality of feeding grooves adapted to the shape of the magnet to be installed, and the number and relative positions of the feeding holes and the feeding grooves are determined by the number and relative positions of the magnet installation grooves; the distal end of the push plate is provided with a displacement limiting groove, and the push plate limits the stroke of the push plate through the displacement limiting groove.

[0010] The silo has a certain capacity and can accommodate multiple rows of magnets to be installed at the same time, greatly reducing the time spent on manual loading; the push plate can effectively replace the positioning function during manual assembly, and the left and right push plates can be combined to position all the magnets of a shell at one time, greatly improving the positioning efficiency; the limit block limits the spatial position of the silo and the degree of freedom of the push plate, which can ensure the accuracy of the magnet assembly process and thus improve the assembly efficiency; the loading hole is convenient for batch placement of magnets to be installed, significantly improving the loading efficiency; the feeding trough can provide a shear force sufficient to separate the magnets to be installed during the movement, and transport a group of magnets to be installed from the bottom of the silo to the top of the magnetic suction seat shell, significantly improving the positioning and conveying efficiency; the height limit groove enables the silo and push plate to adapt to shells of different heights, meeting the flexible manufacturing requirements in lean production, while improving the reliability and efficiency of the magnet assembly process.

[0011] In one embodiment of the utility model, the pressing device includes a supporting platform and a pressure plate; the supporting platform is fixedly connected to the fixed base through supporting rods on all sides; the lower end of the pressure plate is connected to a plurality of pressure rods passing through the supporting platform; the outer sides of the pressure rods are sleeved with return springs and limiting rubber, the return springs are located between the pressure plate and the supporting platform and are in a normal pressure state, and the limiting rubber is arranged on the lower surface of the supporting platform.

[0012] The support platform provides guidance and support for the pressure plate, and the pressure plate presses a group of magnets to be installed in the feeding trough into the open groove of the shell under the external force provided by humans, so that the magnet assembly tool can complete one assembly, which can effectively improve the assembly efficiency compared with the traditional manual assembly; the support rod ensures that the conveying device and the pressing device do not interfere with each other during the assembly process, thereby ensuring the reliability of the magnet assembly tool; the pressure rod can just press the magnets to be installed into the shell during the descent process, and the reset spring can automatically reset the pressure plate after the external force is removed. The limiting adhesive can limit the range of movement of the pressure rod during the resetting process, play a protective role and prevent excessive displacement; in summary, the support rod, the pressure rod, the reset spring and the limiting adhesive all improve the reliability and efficiency of the magnet assembly tool.

[0013] In one embodiment of the utility model, the test magnets and the magnets to be installed are two groups of magnets with the same polarity direction. If the magnets to be installed and the test magnets have opposite polarity, the magnets to be installed will pop out from the feeding trough due to the magnetic repulsion; the magnets to be installed are composed of a number of magnets to be installed with the same polarity direction that are adsorbed in sequence. By setting the test magnets and the magnets to be installed with the same polarity direction, automatic detection and screening of the polarity of the magnets can be achieved. When the polarity directions of the magnets to be installed and the test magnets are opposite, the magnets to be installed will automatically pop out from the feeding trough due to the magnetic repulsion. This design greatly improves the degree of automation in the assembly process and effectively reduces the tediousness and error rate of manual operation. The use of magnets to be installed can effectively classify and organize the magnets, which is convenient for batch loading and replacement of the entire group during error correction.

[0014] In one embodiment of the utility model, the fixed base, the positioning fixture, the conveying device and the pressing device are all made of non-magnetic materials. Non-magnetic materials will not have any adverse effects on the magnetic field of the magnet, such as magnetic field interference, so as to avoid affecting the magnetic field direction and strength of the magnet to be installed, and ensure the accuracy and stability of the entire magnet assembly process.

[0015] In one embodiment of the utility model, when the push plate is pushed to the end of the stroke, the pressure plate is pressed down, and the pressure rod just passes through the feed trough and presses the magnet to be installed into the magnet installation slot. By means of the pressure rod, the magnet to be installed can be accurately pressed into the magnet installation slot when the push plate is pushed to the specified position, thereby realizing the automated installation of the magnet and greatly improving the assembly efficiency. This design avoids the problems of inaccurate positioning and assembly errors caused by traditional manual installation, and improves the assembly success rate and product yield rate. The design of the pressure rod just passing through the feed trough ensures the stability of the magnet during the installation process, avoids the misalignment or damage of the magnet, and further improves the assembly quality. The entire assembly process does not require additional manual intervention, reduces labor costs, and improves production efficiency. The mechanism is simple and reliable, easy to implement, and has high practical value and economic benefits. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional structural diagram of the utility model;

[0017] Figure 2 is a three-dimensional structural diagram of the conveying device;

[0018] Figure 3 is a front view of the pressing device;

[0019] Figure 4 is an exploded view of the magnetic seat housing;

[0020] Figure 5The exploded view of the positioning fixture is shown in FIG.

[0021] Description of Figure Numbers:

[0022] 11-fixed base, 12-positioning fixture, 13-conveying device, 14-pressing device, 12a-test magnet, 131-bin, 132-push plate, 133-limiting block, 131a-loading hole, 132a-feeding trough, 132b-displacement limiting slot, 133a-width limiting slot, 133b-height limiting slot, 133c-sliding platform, 133d-width baffle, 141-support platform, 142-support rod, 143-pressing plate, 144-pressing rod, 145-limiting rubber, 146-reset spring, 2-magnetic seat shell, 2a-magnet mounting slot, 3-magnet to be installed, 3a-magnet to be installed. DETAILED DESCRIPTION

[0023] The magnet assembly tool used for the magnetic seat housing of the utility model is described in detail below through an embodiment and drawings.

[0024] See also Figure 1 , Figure 4 and Figure 5 A preferred embodiment of the magnet assembly tooling of the utility model comprises a fixed base 11, a positioning fixture 12, a conveying device 13 and a pressing device 14; the positioning fixture 12, the conveying device 13 and the pressing device 14 are all arranged on the fixed base 11; the conveying device 13 comprises a left part and a right part and is symmetrically arranged on both sides of the positioning fixture 12; the pressing device 14 is arranged directly above the positioning fixture 12; the surface of the magnetic seat shell and the upper surface of the positioning fixture 12 are located in the same horizontal plane after positioning; a plurality of test magnets 12a are also arranged in the positioning fixture 12, and the positions of the test magnets 12a correspond one by one to the positions of the magnet mounting grooves 2a.

[0025] In this embodiment, the positioning fixture 12, the conveying device 13 and the pressing device 14 are all fixedly connected to the fixed base 11 through threaded cooperation; five test magnets 12a are arranged in the positioning fixture 12, and the relative positions of the test magnets 12a are completely consistent with the relative positions on the magnet mounting groove 2a.

[0026] See also Figure 2The conveying device 13 includes a silo 131, a push plate 132 and a limit block 133; the limit block 133 is arranged on the fixed base 11 and is close to the positioning fixture 12, the limit block 133 includes a sliding platform 133c and a width baffle 133d, the height of the sliding platform 133c is flush with the height of the upper surface of the positioning fixture 12, and the push plate 132 and the silo 131 are arranged between the width baffle 133d; the push plate 132 is slidably matched on the sliding platform 133c; the silo 131 is arranged above the push plate 132, and the limit block 133 is adapted to the push plate 132 and the silo 131 by adjusting the width.

[0027] In this embodiment, the single-sided limit block 133 is composed of two L-shaped blocks relatively combined to form a "concave" structure, and the groove thereof constitutes a sliding platform 133c. The sliding platform 133c is at the same height as the upper surface of the positioning fixture 12 to ensure that the push plate 132 and the silo 131 can move smoothly thereon. The silo 131 is arranged above the push plate 132 for storing the magnets 3a to be installed. By adjusting the width of the limit block 133, push plates 132 and silos 131 of different sizes can be adapted to meet different magnetic seat shell installation requirements and achieve flexible production.

[0028] See also Figure 3 , Figure 4 The pressing device 14 includes a supporting platform 141 and a pressing plate 142; the supporting platform 141 is fixedly connected to the fixed base 11 through supporting rods 142 on all sides; the lower end of the pressing plate 142 is connected to a plurality of pressing rods 143 passing through the supporting platform 141; the outer sides of the pressing rods 143 are sleeved with return springs 144 and limiting adhesives 145, the return springs 144 are located between the pressing plate 142 and the supporting platform 141 and are in a normal pressure state, and the limiting adhesives 145 are arranged on the lower surface of the supporting platform 141.

[0029] In this embodiment, the support rod 142 provides a certain assembly space to avoid interference between the pressing device 14 and the conveying device 13 during the assembly process. When the conveying device 13 conveys the magnet 3a to be installed to the right position and passes the detection of the test magnet 12a, the pressing plate 143 is pressed down so that the lower end of the pressing rod 144 can just press the magnet 3a to be installed into the magnet installation groove 2a. After unloading, the pressing plate 143 will slowly lift up under the action of the reset spring 146 until it returns to its original position. The limiting rubber 145 can ensure that the pressing plate 143 will not fall out during the reset process.

[0030] The support platform 141 is installed to provide a fixing and guiding function for the pressure rod 144. When the pressure plate 143 is pressed down, the reset spring 146 is compressed; when the pressure plate 143 is released, the reset spring 146 is extended. In order to prevent the pressure plate 143 from rebounding too quickly during the reset process, 5 limit rubbers 145 are also provided to release the pressure slowly and protect the tooling and workers. In this example, the length of the reset spring 146 is 50, the compression ratio is 0.7, and the distance between the pressure rod 144 and the magnetic seat housing 2 is 35mm.

[0031] See also Figure 4 , Figure 5 A plurality of magnet mounting grooves 2a are provided on the top of the magnetic seat shell 2, and corresponding test magnets 12a are placed on the positioning fixture 12 in the vertical direction. In this embodiment, the shell product 2 has five mounting grooves 2a; correspondingly, five test magnets 12a are also provided on the positioning fixture 12.

[0032] There are 5 magnet installation holes in the positioning fixture 12. Glue is applied in the holes to confirm the magnet installation direction of the magnetic seat shell 2. The test magnet 12a is installed in the magnet installation hole of the positioning fixture 12 according to this direction. After the glue solidifies, the positioning fixture 12 can be used normally. In this example, the glue is quick-drying glue. Install the limit block 133 on the fixed base 11, close to both sides of the positioning fixture 12, put in the push plate 132, install the silo 131, and load the magnet 3a to be installed into the silo 131 from the loading hole 131a. The magnetic pole of the magnet 3a to be installed is consistent with the polarity direction of the test magnet 12a. The limit position of the two push plates 132 is confirmed by adjusting the relative position of the feeding slot 132a and the magnetic seat shell 2, and the bolts of the height limit slot 133b and the displacement limit slot 132b are locked to ensure that the tooling will not loosen during the assembly process.

[0033] During the first assembly, an alignment process is required. After positioning the magnetic seat shell product 2, push the push plates 132 on both sides to make them contact, press down the pressure plate 143 until the pressure rod 144 passes through the feed slot 132a, and use bolts or other components (not shown in the figure) to lock the push plate 132 through the displacement limit slot 132b to the maximum position that can be pushed inward. At this time, the alignment process is completed. Pull the push plates 132 on both sides away from the positioning fixture 12 to align the loading hole 131a with the feed slot 132a. At this time, the magnet 3a to be installed falls into the feed slot 132a under the action of gravity; install the magnetic seat shell 2 in the positioning fixture 12; turn to push the push plates 132 on both sides inward, at this time the feed slot 132a just carries a group of magnets to be installed 3a; push the push plate 132 to the limit of the displacement limit slot 132b, at this time the feed slot 131a just corresponds to the magnet installation slot 2a of the shell; if the magnet polarity direction is wrong, the magnet 3a to be installed will be in the test The magnet 3a to be installed will pop out under the repulsive force of the magnet 12a. The operator needs to take out the magnet 3a to be installed in the silo 131 for inspection and then re-load. If the polarity direction of the magnet is correct, the magnet 3a to be installed will fall into the magnet installation slot 2a under the suction force of the test magnet 12a. Press down the pressing plate 143 to drive the pressing rod 144 to move downward until the magnet and the shell are pressed tightly. Release the pressing plate 143. Under the action of the reset spring 146 and the limit glue 145, the pressing plate 143 will slowly return to its original position. Pull open the push plate 132 to take out the magnetic seat shell with the magnet assembled, and repeat this process.

[0034] Based on the above description, the advantages of the present invention can be summarized as follows:

[0035] Compared with the method of hammering the magnet into the pre-opened installation slot manually using a rubber hammer, the magnet may be installed upside down, which leads to an increase in the product defect rate and low efficiency in installing multiple magnets. The utility model realizes the functions of pre-installation testing and batch installation through the magnet assembly tool 1, which can effectively avoid the occurrence of reverse installation. At the same time, the utility model has a simple structure and is composed of a pure mechanical structure, which can greatly reduce the improvement cost. Therefore, the magnet assembly tool of the utility model can effectively improve the yield rate and efficiency of magnet assembly, and can also achieve economical production.

[0036] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A magnet assembly tool suitable for a magnetic seat housing, wherein the magnetic seat housing (2) is provided with a plurality of magnet mounting grooves (2a), characterized in that: The invention comprises a fixed base (11), a positioning fixture (12), a conveying device (13) and a pressing device (14); the positioning fixture (12), the conveying device (13) and the pressing device (14) are all arranged on the fixed base (11); the conveying device (13) is symmetrically arranged on both sides of the positioning fixture (12); the pressing device (14) is arranged directly above the positioning fixture (12); the surface of the magnetic seat shell (2) and the upper surface of the positioning fixture (12) are located on the same horizontal plane after positioning. ; A plurality of test magnets (12a) are also arranged in the positioning fixture (12), and the positions of the test magnets (12a) correspond one to one with the positions of the magnet mounting grooves (2a); a plurality of magnets (3a) to be installed are transported to the top of the magnetic seat shell (2) by the conveying device (13), and after the test magnets (12a) at the corresponding positions check that all the magnets (3a) to be installed meet the requirements, the pressing device (14) presses the magnets (3a) to be installed into the magnet mounting grooves (2a).

2. The magnet assembly tool suitable for the magnetic seat housing according to claim 1, characterized in that: The conveying device (13) comprises a material bin (131), a push plate (132) and a limit block (133); the limit block (133) is arranged on the fixed base (11) and is in close contact with the positioning fixture (12); the limit block (133) comprises a sliding platform (133c) and a width baffle (133d); the height of the sliding platform (133c) is flush with the height of the upper surface of the positioning fixture (12); a push plate (132) and a material bin (131) are arranged between the two width baffles (133d); the material bin (131) is provided with a plurality of feeding holes (131a) penetrating therethrough. The push plate (132) is slidably engaged with the sliding platform (133c); one end of the push plate (132) is provided with a plurality of feeding grooves (132a) which are adapted to the shape of and penetrate the magnet (3a) to be installed, and the number and relative positions of the feeding grooves (132a) are adapted to the loading hole (131a); the material bin (131) is arranged at the upper end of the push plate (132), the limit block (133) is adapted to the push plate (132) and the material bin (131) by adjusting the width, and the height of the feeding groove (132a) is adapted to the height of the magnet (3a) to be installed.

3. The magnet assembly tool suitable for the magnetic seat housing according to claim 2, characterized in that: The sliding platform (133c) and the width baffle (133d) are respectively provided with a width limiting groove (133a) and a height limiting groove (133b); the limiting block (133) is fixedly connected to the fixed base (11) through the width limiting groove (133a) after adapting to the width of the push plate (132); the material bin (131) is fixedly connected to the limiting block (133) through the height limiting groove (133b) after adjusting its position; the number and relative position of the feeding holes (131a) are adapted to the magnet mounting groove (2a), and the other end of the push plate (132) is provided with a displacement limiting groove (132b), and the push plate (132) limits the travel of the push plate (132) through the displacement limiting groove (132b).

4. The magnet assembly tool suitable for the magnetic seat housing according to claim 2, characterized in that: The pressing device (14) comprises a supporting platform (141) and a pressing plate (143); the supporting platform (141) is fixedly connected to the fixed base (11) via supporting rods (142) on all sides; the lower end of the pressing plate (143) is connected to a plurality of pressing rods (144) passing through the supporting platform (141); the outer sides of the pressing rods (144) are sleeved with a return spring (146) and a limiting rubber (145); the return spring (146) is located between the pressing plate (143) and the supporting platform (141) and is in a normal pressure state, and the limiting rubber (145) is arranged on the lower surface of the supporting platform (141).

5. The magnet assembly tool suitable for the magnetic seat housing according to claim 3, characterized in that: The test magnet (12a) and the magnet to be installed (3a) are two groups of magnets with the same polarity direction; if the magnet to be installed (3a) and the test magnet (12a) have opposite polarity directions, the magnet to be installed (3a) will be ejected from the feeding trough (132a) due to the magnetic repulsion force.

6. The magnet assembly tool suitable for the magnetic seat housing according to claim 1, characterized in that: The fixed base (11), the positioning fixture (12), the conveying device (13) and the pressing device (14) are all made of non-magnetic materials.

7. The magnet assembly tool suitable for the magnetic seat housing according to claim 4, characterized in that: When the push plate (132) is pushed to the end of the stroke, the corresponding pressure rod (144), the feeding trough (132a), the magnet to be installed (3a) and the magnet installation groove (2a) are all located on the same axis.

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