Porous sponge processing device
By designing a sponge processing device that cooperates with the driving components, the problems of low efficiency and high cost in the formation of multiple through holes by traditional equipment are solved, and efficient and good quality sponge porous processing is achieved.
Patent Information
- Application Number
- CN202421488812.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-27
AI Technical Summary
When forming multiple through holes, traditional sponge processing equipment requires repeated operations or multiple presses to be used, resulting in high cost and low production efficiency.
A porous sponge processing device is designed, using a linkage component and a driving component to drive the slider to move through the screw rotation to realize rotary cutting of the cutting module, and the pressing of multiple holes of the sponge can be completed simultaneously.
It improves the quality and production efficiency of sponge cutting, reduces equipment costs, and simplifies the operation process.
Smart Images
Figure CN222819129U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of sponge processing equipment, and in particular to a porous sponge processing device. Background Art
[0002] Sponge is a foamed material with low density and high porosity. It has an independent bubble structure inside, low density and good flexibility. It also has the characteristics of low thermal conductivity, thermal insulation, and easy processing. It is widely used in civil construction, refrigeration, transportation, water operations, packaging, daily necessities and other fields.
[0003] Taking the packaging field as an example, porous sponges are sometimes used for buffering when packaging multiple products, that is, a long strip of sponge is provided with multiple through holes at intervals, and the through holes are used to limit and buffer the products; in the early stage of production, through holes are generally formed by cutting the long strip of sponge; there are multiple ways to form through holes, such as using a single press cutter to form only one through hole at a time, and completing the hole cutting operation of a sponge through repeated operations; or using multiple press cutters to complete the press cutting of multiple through holes at a time; and traditional press cutting only completes the hole cutting by vertically pressing down with a circular cutter, and if the quality of the hole cutting is to be improved with the help of a rotating mechanism, each hole cutting structure needs to be equipped with a driving mechanism for completing the vertical movement and a rotating mechanism for completing the rotation of the cutter, and the overall cost is relatively high. Utility Model Content
[0004] The purpose of this application is to provide a porous sponge processing device to solve at least one of the above-mentioned technical problems.
[0005] In order to solve the above technical problems, the present application provides a porous sponge processing device, including a base, on which a long first groove is formed, the first groove is used to limit the sponge, and the base extends along a first direction;
[0006] The pressing and cutting mechanism is provided with a plurality of groups and arranged at intervals along the first direction, and comprises a bracket and a pressing and cutting assembly arranged on the bracket; the pressing and cutting assembly comprises a main shell, a first fixing block, a second fixing block, a cutting module, a screw and a slider;
[0007] A driving mechanism, the driving mechanism comprising a driving component and a linkage component connected to the driving component, the linkage component being in linkage with the screw rod, the driving component being adapted to drive the screw rod to rotate through the linkage component;
[0008] The screw rod is passed through the end of the main shell and the slider and is threadedly matched with the slider. The slider is fixedly connected to the first fixed block and is suitable for moving in the vertical direction. The second fixed block is rotatably arranged at an end of the first fixed block away from the slider and is slidably arranged in the main shell in the vertical direction. The cutting module is arranged at an end of the second fixed block away from the first fixed block.
[0009] A convex column is formed on the second fixing block along its radial extension, and a guide groove is formed on the wall surface of the main shell, and the convex column is slidably matched with the guide groove; when the second fixing block moves in the vertical direction, the convex column cooperates with the guide groove to make the second fixing block rotate and move in the vertical direction;
[0010] In the above implementation process, the staff puts the sponge to be processed into the first groove, and the first groove plays a limiting and stabilizing role on the sponge to ensure the stability of subsequent processing; then the driving component starts the linkage component to drive the screw to rotate, and the rotation of the screw drives the slider matched with its thread to move in the vertical direction. The first fixed block is fixedly connected to the slider, so it follows and moves downward in the vertical direction. During the downward movement, it drives the second fixed block to move in the vertical direction. The convex column on the second fixed block cooperates with the guide groove on the main shell to guide the second fixed block, that is, the second fixed block is accompanied by a rotating action during the downward movement, so that the cutting module can have a pressing and cutting action when cutting the sponge; this scheme can simultaneously complete the pressing and cutting of multiple holes in the sponge through the linkage component and the driving component. The pressing and cutting component cooperates with the first fixed block, the second fixed block, the convex column and the guide groove to realize rotary cutting while realizing downward pressing cutting, thereby improving the cutting quality and thus improving the product production quality.
[0011] Preferably, a second groove is provided at the bottom of the first groove, and a plurality of second grooves are provided and correspond one-to-one to the pressing and cutting mechanisms;
[0012] In the above implementation process, the second groove can be used to accommodate the cut columnar sponge, which can facilitate the subsequent separation of cutting waste and porous sponge and improve work efficiency.
[0013] Preferably, a first notch is provided on the side wall of the first groove at a position corresponding to each second groove;
[0014] In the above implementation process, the position of the first notch corresponds to the position of the second groove. This structural method can ensure that the sponge is sufficiently limited while also providing a certain amount of air space, which makes it easier for workers to take and place sponges or waste materials, thereby improving operational convenience.
[0015] Preferably, a second notch communicating with the second groove is provided on two opposite sides of the top of the second groove;
[0016] In the above implementation process, the setting of the second notch can provide sufficient space for the fingers of the staff to avoid, so that the waste materials in the second groove can be better removed, the operational convenience is improved, and the work efficiency is further improved.
[0017] Preferably, the guide slot includes a first straight segment, a rotating segment and a second straight segment from top to bottom;
[0018] Wherein, the extending directions of the first straight line segment and the second straight line segment are parallel to the vertical direction, and the rotating segment surrounds the main shell;
[0019] In the above implementation process, when the protrusion enters the first straight section, the cutting module gradually approaches the sponge in the vertical direction or has already touched the sponge. When the protrusion enters the rotating section, the cutting module also follows the rotation to realize rotary cutting and has a downward movement. When the protrusion enters the second straight section, it can be understood that the cutting has been completed and the waste is separated from the sponge. Further downward pressure can promote the separation of the sponge and the waste, provide convenience for the subsequent separation of the sponge and the waste, and improve work efficiency.
[0020] Preferably, the driving assembly includes a rotating motor; the linkage assembly includes a transmission shaft, a first bevel gear and a second bevel gear; the transmission shaft is arranged at the driving end of the rotating motor, a plurality of first bevel gears are provided and are coaxially arranged with the transmission shaft, and a plurality of second bevel gears are provided and are coaxially arranged on the screw rod respectively;
[0021] The first bevel gear is threadedly matched with the second bevel gear, and the rotary motor is suitable for driving the first bevel gear to rotate so as to drive the second bevel gear to rotate;
[0022] In the above implementation process, the rotating motor drives the transmission shaft to rotate, the first bevel gear is coaxially arranged with the transmission shaft, so it rotates with it, the second bevel gear is meshed with the first bevel gear, so the first bevel gear can drive the second bevel gear to rotate, the second bevel gear is coaxially arranged with the screw, so it can drive the screw to rotate, and the rotation of the screw provides power for subsequent cutting through the slider; this solution only needs to use one driving mechanism to simultaneously drive multiple pressing and cutting components to act simultaneously, thereby realizing the processing of multiple holes in the sponge at one time, effectively improving production efficiency.
[0023] Preferably, the cutting module is detachably connected to the second fixing block;
[0024] In the above implementation process, the cutting module is detachably connected to the second fixed block, that is, the staff can replace cutting modules of different sizes to adapt to the needs of various different cutting holes, thereby improving the applicability of the device; at the same time, the cutting module can also be disassembled and maintained after being used for a period of time, thereby improving the convenience of subsequent maintenance.
[0025] Preferably, an external thread is provided on the outer peripheral wall of the lower end of the second fixing member;
[0026] The cutting module includes a fixing portion, a main body portion and a cutting portion in sequence along its axial direction; the fixing portion is formed with a third groove, and an internal thread is provided on the inner circumferential wall of the third groove; the cutting portion is formed with a fourth groove and a sharp blade is formed at the end.
[0027] Preferably, the blade body is serrated;
[0028] In the above implementation process, the serrated shape of the knife body can better cut into the sponge, thereby improving the cutting effect.
[0029] Compared with the prior art, the beneficial effect of the present application is that the present solution can simultaneously complete the pressure cutting of multiple holes in the sponge through the cooperation of the linkage component and the driving component. The pressure cutting component cooperates with the first fixed block, the second fixed block, the boss and the guide groove to achieve both downward pressure cutting and rotational cutting, thereby improving the cutting quality and thus improving the product production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0031] Figure 1 It is a schematic diagram of the overall structure of one embodiment of the present application;
[0032] Figure 2 It is a partial structural schematic diagram of one embodiment of the present application;
[0033] Figure 3 It is a partial structural diagram of a linkage assembly in one embodiment of the present application;
[0034] Figure 4 It is a partial structural schematic diagram of a pressing and cutting assembly according to one embodiment of the present application;
[0035] Figure 5 This is a partial structural diagram of the main shell of one embodiment of the present application;
[0036] Figure 6 It is a structural schematic diagram of a cutting module according to one embodiment of the present application;
[0037] Figure 7 is a schematic cross-sectional structure diagram of a cutting module according to one embodiment of the present application;
[0038] Among them: 10, base; 11, first groove; 12, second groove; 121, second missing groove; 13, first missing groove; 20, pressing and cutting mechanism; 21, pressing and cutting assembly; 211, main shell; 212, first fixed block; 213, second fixed block; 214, cutting module; 2141, third groove; 2142, fourth groove; 2143, knife body; 215, slider; 216, screw; 22, bracket; 31, driving assembly; 32, linkage assembly; 321, transmission shaft; 322, first bevel gear; 323, second bevel gear; 421, first straight segment; 422, rotating segment; 423, second straight segment. DETAILED DESCRIPTION
[0039] The embodiments of the present application are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as limiting the present application.
[0040] In the description of the present application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present application, "plurality" means two or more, unless otherwise clearly and specifically defined.
[0041] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installation" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0042] In the description of the present application, it should be understood that the terms "upper", "lower", "side", "front", "rear", etc. indicate orientations or positional relationships based on the installation, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0043] In the description of this application, it should be noted that the term "and / or" is merely a description of the association relationship between associated objects, indicating that three relationships may exist. For example, A and / or B can mean: A exists alone, A and B exist at the same time, and B exists alone.
[0044] It should also be noted that, in the embodiments of the present application, the same figure mark is used to represent the same component or the same part. For the same parts in the embodiments of the present application, the figure may only mark one of the parts or components as an example. It should be understood that the figure mark also applies to other identical parts or components.
[0045] In order to further understand the content, features and effects of the utility model of the present application, the following embodiments are given as examples and described in detail with reference to the accompanying drawings:
[0046] Example
[0047] Traditional pressure cutting only completes hole cutting by vertically pressing down the annular cutter. If the hole cutting quality is to be improved by cooperating with a rotating mechanism, each hole cutting structure needs to be equipped with a driving mechanism for completing vertical movement and a rotating mechanism for completing the rotation of the cutter, and the overall cost is high. In order to solve the above technical problems, this embodiment provides the following technical solutions:
[0048] See also Figure 1-7 , this embodiment provides a porous sponge processing device, including a base 10, a pressing and cutting mechanism 20, and a driving mechanism;
[0049] Specifically, a long first groove 11 is formed on the base 10, and the first groove 11 is used to limit the sponge, and the base 10 extends along the first direction;
[0050] For details, see Figure 1-2 The pressing and cutting mechanism 20 is provided with a plurality of groups and arranged at intervals along the first direction, and includes a bracket 22 and a pressing and cutting assembly 21 provided on the bracket 22; the pressing and cutting assembly 21 includes a main shell 211, a first fixing block 212, a second fixing block 213, a cutting module 214, a screw 216 and a slider 215;
[0051] Specifically, the driving mechanism includes a driving component 31 and a linkage component 32 connected to the driving component 31, the linkage component 32 cooperates with the screw rod 216, and the driving component 31 is suitable for driving the screw rod 216 to rotate through the linkage component 32;
[0052] For further information, see Figure 4-5 The screw rod 216 is passed through the end of the main shell 211 and the slider 215 and is threadedly matched with the slider 215. The slider 215 is fixedly connected to the first fixed block 212 and is suitable for moving in the vertical direction. The second fixed block 213 is rotatably arranged at an end of the first fixed block 212 away from the slider 215 and is slidably arranged in the main shell 211 along the vertical direction. The cutting module 214 is arranged at an end of the second fixed block 213 away from the first fixed block 212;
[0053] Furthermore, a protrusion is formed on the second fixing block 213 and extends in the radial direction thereof, and a guide groove is formed on the wall surface of the main shell 211, and the protrusion is slidably matched with the guide groove; when the second fixing block 213 moves in the vertical direction, the protrusion cooperates with the guide groove to make the second fixing block 213 rotate and move in the vertical direction;
[0054] In the above scheme, the staff puts the sponge to be processed into the first groove 11, and the first groove 11 plays a role of limiting and stabilizing the sponge to ensure the stability of subsequent processing; then the driving component 31 starts to cooperate with the linkage component 32 to drive the screw 216 to rotate, and the rotation of the screw 216 drives the slider 215 matched with its thread to move in the vertical direction. The first fixed block 212 is fixedly connected to the slider 215, so it moves downward along the vertical direction. During the downward movement, it drives the second fixed block 213 to move in the vertical direction. The convex column on the second fixed block 213 is aligned with the main shell 211. The guiding groove on the upper part cooperates to guide the second fixed block 213, that is, the second fixed block 213 is accompanied by a rotating action during the downward movement, so that the cutting module 214 can have a pressing and cutting action when cutting the sponge; this scheme can simultaneously complete the pressing and cutting of multiple holes of the sponge through the linkage component 32 cooperating with the driving component 31, and the pressing and cutting component 21 realizes rotary cutting while realizing downward pressing cutting through the cooperation of the first fixed block 212, the second fixed block 213, the boss and the guiding groove, thereby improving the cutting quality and thus improving the product production quality.
[0055] For details, see Figure 2 A second groove 12 is provided at the bottom of the first groove 11, and a plurality of second grooves 12 are provided and correspond one to one with the pressing and cutting mechanisms 20;
[0056] In the above solution, the second groove 12 can be used to accommodate the cut columnar sponge, which can facilitate the subsequent separation of the cutting waste and the porous sponge and improve work efficiency.
[0057] For details, see Figure 1 A first notch 13 is formed on the side wall of the first groove 11 at a position corresponding to each second groove 12;
[0058] In the above solution, the position of the first notch 13 corresponds to the position of the second groove 12. This structural method can ensure that the sponge is sufficiently limited while also providing a certain amount of air space, which makes it easier for workers to take and place sponges or waste materials, thereby improving operational convenience.
[0059] Specifically, two opposite sides of the top of the second groove 12 are provided with second notches 121 communicating with the second groove 12;
[0060] In the above solution, the second notch 121 can provide sufficient space for the fingers of the staff to avoid, so that the waste materials in the second groove 12 can be better taken out, the operation convenience is improved, and the work efficiency is improved.
[0061] For details, see Figure 5 The guide slot includes a first straight segment 421, a rotating segment 422 and a second straight segment 423 from top to bottom;
[0062] The first straight line segment 421 and the second straight line segment 423 extend in a direction parallel to the vertical direction, and the rotating segment 422 surrounds the main housing 211;
[0063] In the above scheme, when the protrusion enters the first straight section 421, the cutting module 214 gradually approaches the sponge in the vertical direction or has already touched the sponge. When the protrusion enters the rotating section 422, the cutting module 214 also rotates to achieve rotary cutting and has a downward movement. When the protrusion enters the second straight section 423, it can be understood that the cutting has been completed and the waste is separated from the sponge. Further downward pressure can promote the separation of the sponge and the waste, provide convenience for the subsequent separation of the sponge and the waste, and improve work efficiency.
[0064] For details, see Figure 1 and Figure 3 The driving assembly 31 includes a rotating motor; the linkage assembly 32 includes a transmission shaft 321, a first bevel gear 322 and a second bevel gear 323; the transmission shaft 321 is provided at the driving end of the rotating motor, a plurality of first bevel gears 322 are provided and are coaxially arranged with the transmission shaft 321, and a plurality of second bevel gears 323 are provided and are coaxially arranged on the screw 216 respectively;
[0065] Furthermore, the first bevel gear 322 is threadedly matched with the second bevel gear 323, and the rotary motor is suitable for driving the first bevel gear 322 to rotate so as to drive the second bevel gear 323 to rotate;
[0066] In the above scheme, the rotating motor drives the transmission shaft 321 to rotate, the first bevel gear 322 is coaxially arranged with the transmission shaft 321, so it rotates with it, the second bevel gear 323 is meshed with the first bevel gear 322, so the first bevel gear 322 can drive the second bevel gear 323 to rotate, the second bevel gear 323 is coaxially arranged with the screw 216, so it can drive the screw 216 to rotate, and the rotation of the screw 216 provides power for subsequent cutting through the slider 215; this scheme only needs to use one driving mechanism to simultaneously drive multiple pressing and cutting components 21 to act simultaneously, thereby realizing the processing of multiple holes in the sponge at one time, effectively improving production efficiency.
[0067] It should be noted that the drive motor can be set on a mounting frame to obtain a certain height, and the transmission shaft 321 can also be supported by the mounting frame; the drive motor cooperates with the transmission shaft 321 to realize power transmission, which is a relatively mature technology in the existing technology, so this solution will not further elaborate on its specific setting and working principle.
[0068] Specifically, the cutting module 214 is detachably connected to the second fixing block 213;
[0069] In the above scheme, the cutting module 214 is detachably connected to the second fixed block 213, that is, the staff can replace the cutting modules 214 of different sizes to adapt to the needs of various different cutting holes, thereby improving the applicability of the device; at the same time, the cutting module 214 can also be disassembled and maintained after being used for a period of time, thereby improving the convenience of subsequent maintenance.
[0070] Furthermore, an external thread is provided on the outer peripheral wall of the lower end of the second fixing member;
[0071] Furthermore, the cutting module 214 includes a fixing portion, a main body portion and a cutting portion in sequence along its axial direction; the fixing portion is formed with a third groove 2141, and an internal thread is provided on the inner circumferential wall of the third groove 2141; the cutting portion is formed with a fourth groove 2142 and a sharp blade 2143 is formed at the end.
[0072] It is understandable that the threaded detachable connection is only one of the detachable methods. In actual application, other detachable methods can also be used, and this embodiment does not limit this.
[0073] For further information, see Figure 6-7 In one embodiment, the blade 2143 is serrated;
[0074] In the above solution, the sawtooth shape of the blade body 2143 can better cut into the sponge, thereby improving the cutting effect.
[0075] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
[0076] The above description is only a preferred embodiment of the present application and does not constitute any form of limitation to the present application. Any simple modification, equivalent changes and modifications made to the above embodiments based on the technical essence of the present application are within the scope of the technical solution of the present application.
Claims
1. A porous sponge processing device, characterized in that: include A base, on which a first elongated groove is formed, the first groove is used to limit the sponge, and the base extends along a first direction; The pressing and cutting mechanism is provided with a plurality of groups and arranged at intervals along the first direction, and comprises a bracket and a pressing and cutting assembly arranged on the bracket; the pressing and cutting assembly comprises a main shell, a first fixing block, a second fixing block, a cutting module, a screw and a slider; A driving mechanism, the driving mechanism comprising a driving component and a linkage component connected to the driving component, the linkage component being in linkage with the screw rod, the driving component being adapted to drive the screw rod to rotate through the linkage component; The screw rod is passed through the end of the main shell and the slider and is threadedly matched with the slider. The slider is fixedly connected to the first fixed block and is suitable for moving in the vertical direction. The second fixed block is rotatably arranged at an end of the first fixed block away from the slider and is slidably arranged in the main shell in the vertical direction. The cutting module is arranged at an end of the second fixed block away from the first fixed block. A boss is formed on the second fixed block along its radial extension, and a guide groove is formed on the wall surface of the main shell, and the boss is slidably matched with the guide groove; when the second fixed block moves in the vertical direction, the boss cooperates with the guide groove to make the second fixed block rotate and move in the vertical direction.
2. The porous sponge processing device according to claim 1, characterized in that: A second groove is provided at the bottom of the first groove, and a plurality of second grooves are provided and correspond one-to-one to the pressing and cutting mechanisms.
3. The porous sponge processing device according to claim 2, characterized in that: A first notch is formed on the side wall of the first groove at a position corresponding to each second groove.
4. The porous sponge processing device according to claim 2, characterized in that: Two opposite sides of the top of the second groove are provided with second notches communicating with the second groove.
5. The porous sponge processing device according to any one of claims 2 to 4, characterized in that: The guide slot includes a first straight line segment, a rotation segment and a second straight line segment from top to bottom; The extending directions of the first straight line segment and the second straight line segment are parallel to the vertical direction, and the rotating segment surrounds the main shell.
6. The porous sponge processing device according to claim 5, characterized in that: The driving assembly includes a rotating motor; the linkage assembly includes a transmission shaft, a first bevel gear and a second bevel gear; the transmission shaft is arranged at the driving end of the rotating motor, a plurality of first bevel gears are provided and are coaxially arranged with the transmission shaft, and a plurality of second bevel gears are provided and are coaxially arranged on the screw rod respectively; The first bevel gear is threadably matched with the second bevel gear, and the rotary motor is suitable for driving the first bevel gear to rotate so as to drive the second bevel gear to rotate.
7. The porous sponge processing device according to claim 6, characterized in that: The cutting module is detachably connected to the second fixing block.
8. The porous sponge processing device according to claim 7, characterized in that: An external thread is provided on the outer peripheral wall of the lower end of the second fixing member; The cutting module includes a fixing portion, a main body portion and a cutting portion in sequence along its axial direction; the fixing portion is formed with a third groove, and an internal thread is provided on the inner circumferential wall of the third groove; the cutting portion is formed with a fourth groove and a sharp blade is formed at the end.
9. The porous sponge processing device according to claim 8, characterized in that: The knife body is in a sawtooth shape.