Waste discharge device of flat cutter die-cutting machine
By designing a waste discharge device including die-cutting table, arch frame, clamping assembly, cutter and waste extrusion and discharge assembly in a flat knife die-cutting machine, the problem of foam board scrap stuck on the cutting knife is solved, and the automatic extrusion and collection of waste is realized, which significantly improves the die-cutting efficiency.
Patent Information
- Application Number
- CN202421736773.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-22
AI Technical Summary
In the process of simple shape cutting of the foam board by conventional flat knife die cutting machines at this stage, due to the deformability of the foam board, the cut waste is easily stuck on the cutting knife, which is inconvenient to discharge, affecting the die cutting efficiency.
A waste discharge device including a die-cutting table, an arch frame, a clamping assembly, a cutter and a waste extrusion discharge assembly is designed. The cutter is driven down by a hydraulic cylinder and the waste extrusion and discharge assembly is automatically extruded and collected.
It effectively solves the problem of foam board scrap embedding on the cutting knife, realizes automatic extrusion and centralized collection of waste, and greatly improves die-cutting efficiency.
Smart Images

Figure CN222819144U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of flat knife die cutting machines, in particular to a waste discharge device of the flat knife die cutting machines. Background Art
[0002] Flat knife die cutting machine is a commonly used die cutting equipment, which uses a flat knife (straight knife) to cut materials. Flat knife die cutting machine is suitable for cutting soft materials such as paper, plastic film, foam, etc., and can achieve cutting of simple shapes such as straight lines, rectangles, squares, etc.
[0003] At present, when conventional flat-knife die-cutting machines are cutting foam boards into simple shapes, the foam boards themselves have a certain degree of deformability, so there is a situation where the cut waste is stuck on the cutter, which is inconvenient to discharge and affects the die-cutting efficiency. Further improvement is needed.
[0004] Therefore, it is necessary to invent a waste discharge device for a flat knife die cutting machine. Utility Model Content
[0005] To this end, the utility model provides a waste discharge device for a flat-knife die-cutting machine to solve the problem that in the process of simple shape cutting of foam boards by conventional flat-knife die-cutting machines at this stage, the cut waste is stuck on the cutter, which is inconvenient to discharge and affects the die-cutting efficiency because the foam boards themselves have a certain degree of deformability.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a waste discharge device of a flat-knife die-cutting machine, comprising a die-cutting table, an arch frame is fixed on the top of the die-cutting table, a foam board to be cut is fixed on the top of the die-cutting table through a clamping assembly, a cutter is connected to the arch frame through a feeding assembly, the cutter is frame-shaped, and a waste extrusion discharge assembly is arranged on the inner side of the cutter.
[0007] Preferably, the feed assembly includes a vertically arranged hydraulic cylinder, the bottom end of the hydraulic cylinder is fixed at the middle of the top of the arch frame, the bottom end of the hydraulic cylinder output shaft vertically passes through the top of the arch frame, and a connecting plate is fixed to the bottom end of the hydraulic cylinder output shaft.
[0008] Preferably, a connecting block is fixed on the top of the connecting plate, and the top end of the cutter is fixed on the bottom of the connecting block.
[0009] Preferably, the waste extrusion discharge assembly includes an open groove, which is vertically opened in the middle of the bottom of the connecting block, a cylindrical shell is fixed inside the open groove, the bottom of the cylindrical shell is closed, and a limiting hole is opened in the center of the bottom of the cylindrical shell, a guide rod vertically passes through the limiting hole, and the wall of the limiting hole is in contact with the surface of the guide rod.
[0010] Preferably, an extrusion plate is fixed to the bottom end of the guide rod, a limit plate is fixed to the top end of the guide rod, the side surface of the limit plate slides on the inner surface of the cylindrical shell, a return spring is fixed to the top of the limit plate, and the top end of the return spring is fixed to the top of the inner wall of the opening groove.
[0011] Preferably, the waste extrusion discharge assembly also includes a drop hole, which is opened in the middle of the top of the die-cutting table. The drop hole is located directly below the cutter. A collection box is placed at the bottom of the inner wall of the die-cutting table. The drop hole is located above the collection box. A door panel is hinged at the front end of the die-cutting table.
[0012] Preferably, the clamping assembly includes two fixed plates, the bottom ends of the two fixed plates are symmetrically fixed on both sides of the top of the die-cutting table, electric push rods are laterally fixed on the back-to-back sides of the two fixed plates, the output shafts of the electric push rods pass through the fixed plates, and the opposite ends of the two electric push rod output shafts are fixed with clamps, and the two ends of the foam board are respectively abutted against the opposite ends of the two clamps.
[0013] The beneficial effects of the utility model are as follows: through the coordinated use of the die-cutting table, arch frame, clamping assembly, foam board, feeding assembly, cutter and waste extrusion and discharge assembly, the waste cut from the foam board can be effectively and automatically squeezed out from the inside of the cutter and automatically dropped and collected, thereby greatly improving the die-cutting efficiency and being suitable for popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A structural cross-sectional view provided by the utility model;
[0015] Figure 2 for Figure 1 A magnified view of the structure at A;
[0016] Figure 3 The front view of the structure provided by the utility model;
[0017] Figure 4 This is a diagram showing the use effect of the utility model.
[0018] In the figure: 1. die-cutting table; 2. arch frame; 3. foam board; 4. cutter; 5. hydraulic cylinder; 6. connecting plate; 7. connecting block; 8. opening groove; 9. cylindrical shell; 10. limit hole; 11. guide rod; 12. extrusion plate; 13. limit plate; 14. return spring; 15. drop hole; 16. collection box; 17. door panel; 18. fixing plate; 19. electric push rod; 20. clamping plate. DETAILED DESCRIPTION
[0019] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0020] Please refer to the attached Figure 1-4 The utility model provides a waste discharge device for a flat knife die cutting machine, comprising a die cutting table 1, an arch frame 2 is fixed on the top of the die cutting table 1, a foam board 3 to be cut is fixed on the top of the die cutting table 1 through a clamping assembly, a cutter 4 is connected to the arch frame 2 through a feeding assembly, the cutter 4 is frame-shaped, so as to perform simple rectangular cutting on the foam board 3, and a waste extrusion discharge assembly is arranged inside the cutter 4;
[0021] The feeding assembly includes a vertically arranged hydraulic cylinder 5, the bottom end of the hydraulic cylinder 5 is fixed at the middle of the top of the arch frame 2, the bottom end of the output shaft of the hydraulic cylinder 5 vertically passes through the top of the arch frame 2, and a connecting plate 6 is fixed to the bottom end of the output shaft of the hydraulic cylinder 5, a connecting block 7 is fixed to the top of the connecting plate 6, and the top end of the cutter 4 is fixed to the bottom of the connecting block 7. Specifically, when the hydraulic cylinder 5 is in operation, the connecting block 7 can be driven to rise and fall through the connecting plate 6, thereby driving the connecting block 7 to rise and fall, and the cutter 4 can be driven to rise and fall, thereby controlling the cutter 4 to make a feeding movement relative to the foam board 3, and the foam board 3 can be cut;
[0022] The waste extrusion and discharge assembly includes an open groove 8, which is vertically opened in the middle of the bottom of the connecting block 7. A cylindrical shell 9 is fixed inside the open groove 8. The bottom of the cylindrical shell 9 is closed, and a limiting hole 10 is opened in the center of the bottom of the cylindrical shell 9. A guide rod 11 is vertically penetrated in the limiting hole 10, and the hole wall of the limiting hole 10 fits with the surface of the guide rod 11, that is, under the action of the limiting hole 10, the guide rod 11 can move vertically stably, an extrusion plate 12 is fixed at the bottom end of the guide rod 11, and a limiting plate 13 is fixed at the top of the guide rod 11. The side surface of the limiting plate 13 slides on the inner surface of the cylindrical shell 9, that is, when the guide rod 11 moves up and down in a straight line, the limiting plate 13 can move up and down synchronously inside the cylindrical shell 9, and a reset spring 1 is fixed on the top of the limiting plate 13 4, the top of the return spring 14 is fixed to the top of the inner wall of the opening groove 8, so when the cutter 4 moves down to cut the foam board 3, the extrusion plate 12 will abut against the foam board waste located on the inner side of the cutter 4, and then as the cutter 4 continues to move down, the extrusion plate 12 is forced to move upward, thereby driving the limit plate 13 to move upward through the guide rod 11 to squeeze the return spring 14, causing the return spring 14 to undergo elastic deformation and generate elastic force, and then when the cutter 4 completely cuts the foam board 3, that is, when the foam board waste located inside the cutter 4 is separated from the foam board 3 as a whole, under the action of the elastic force of the return spring 14, the limit plate 13 can be pushed down to its original position, thereby causing the guide rod 11 to drive the extrusion plate 12 to move downward, and the foam board waste located in the cutter 4 can be automatically squeezed out (such as Figure 4 shown);
[0023] The waste extrusion and discharge assembly also includes a drop hole 15, which is opened in the middle of the top of the die-cutting table 1. The drop hole 15 is located directly below the cutter 4. A collection box 16 is placed at the bottom of the inner wall of the die-cutting table 1. The drop hole 15 is located above the collection box 16. A door panel 17 is hinged at the front end of the die-cutting table 1. Specifically, the foam board waste automatically squeezed out by the extrusion plate 12 can fall into the collection box 16 through the drop hole 15 for centralized collection (such as Figure 4 As shown), the device can effectively squeeze out the waste material cut from the foam board 3 from the inside of the cutter 4 and automatically drop and collect the waste material, thereby greatly improving the die-cutting efficiency;
[0024] The clamping assembly includes two fixed plates 18, the bottom ends of the two fixed plates 18 are symmetrically fixed on both sides of the top of the die-cutting table 1, and electric push rods 19 are laterally fixed on the back-to-back sides of the two fixed plates 18. The output shafts of the electric push rods 19 pass through the fixed plates 18, and the opposite ends of the output shafts of the two electric push rods 19 are fixed with clamps 20. The two ends of the foam board 3 are respectively abutted against the opposite ends of the two clamps 20. Specifically, when the two electric push rods 19 are in operation, the two clamps 20 can be controlled to move toward or in the opposite direction, so that the foam board 3 can be clamped and fixed to prevent the foam board 3 from deviating during the cutting process.
[0025] It should be noted that the device is electrically connected to an external main controller and 220V AC power, and the main controller can be a prior art device that controls switches and the like.
[0026] The use process of the utility model is as follows: a person skilled in the art places the foam board 3 to be cut on the top of the die-cutting table 1, and then controls the two clamping plates 20 to move toward each other through the two electric push rods 19 to clamp and fix the foam board 3, and then the hydraulic cylinder 5 is operated to drive the cutter 4 to move downward to perform a die-cutting operation on the foam board 3. When the cutter 4 moves downward to cut the foam board 3, the extrusion plate 12 will abut against the waste foam board located on the inner side of the cutter 4, and then as the cutter 4 continues to move downward, the extrusion plate 12 is forced to move upward, thereby driving the limit plate 13 to move upward through the guide rod 11 to squeeze the reset spring 14, causing the reset spring 14 to occur. The elastic deformation generates elastic force, and then when the cutter 4 completely cuts the foam board 3, that is, the foam board waste inside the cutter 4 is separated from the foam board 3 as a whole, under the action of the elastic force of the reset spring 14, the limit plate 13 can be pushed down to its original position, so that the guide rod 11 drives the extrusion plate 12 to move down, and the foam board waste inside the cutter 4 can be automatically squeezed out, and the foam board waste automatically squeezed out by the extrusion plate 12 can fall into the collecting box 16 through the blanking hole 15 for centralized collection, that is, the device can effectively automatically extrude the waste cut off from the foam board 3 from the inside of the cutter 4, automatically drop the material and collect it in a centralized manner, thereby greatly improving the die-cutting efficiency.
[0027] The above is only a preferred embodiment of the utility model. Any person skilled in the art can modify the utility model by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement based on the technical solution of the utility model shall fall within the scope of protection claimed by the utility model.
Claims
1. A waste discharge device for a flat-blade die-cutting machine, comprising a die-cutting table (1), an arch frame (2) being fixed on the top of the die-cutting table (1), characterized in that: The top of the die-cutting table (1) is fixed with a foam board (3) to be cut via a clamping assembly, the arch frame (2) is connected with a cutter (4) via a feeding assembly, the cutter (4) is frame-shaped, and a waste material extrusion and discharge assembly is arranged inside the cutter (4).
2. The waste discharge device of a flat die cutting machine according to claim 1, characterized in that: The feeding assembly comprises a vertically arranged hydraulic cylinder (5), the bottom end of the hydraulic cylinder (5) being fixed at the middle of the top of the arch frame (2), the bottom end of the output shaft of the hydraulic cylinder (5) vertically passing through the top of the arch frame (2), and a connecting plate (6) being fixed to the bottom end of the output shaft of the hydraulic cylinder (5).
3. The waste discharge device of a flat die cutting machine according to claim 2, characterized in that: A connecting block (7) is fixed on the top of the connecting plate (6), and the top end of the cutting knife (4) is fixed on the bottom of the connecting block (7).
4. The waste discharge device of a flat die cutting machine according to claim 3, characterized in that: The waste extrusion discharge assembly comprises an open groove (8), the open groove (8) is vertically opened in the middle of the bottom of the connection block (7), a cylindrical shell (9) is fixed inside the open groove (8), the bottom of the cylindrical shell (9) is closed, and a limiting hole (10) is opened in the center of the bottom of the cylindrical shell (9), a guide rod (11) vertically penetrates the limiting hole (10), and the hole wall of the limiting hole (10) is in contact with the surface of the guide rod (11).
5. The waste discharge device of a flat die cutting machine according to claim 4, characterized in that: The bottom end of the guide rod (11) is fixed with an extrusion plate (12), the top end of the guide rod (11) is fixed with a limit plate (13), the side surface of the limit plate (13) slides on the inner surface of the cylindrical shell (9), the top of the limit plate (13) is fixed with a return spring (14), and the top end of the return spring (14) is fixed to the top of the inner wall of the opening groove (8).
6. The waste discharge device of a flat die cutting machine according to claim 5, characterized in that: The waste extrusion discharge assembly also includes a material drop hole (15), which is opened in the middle of the top of the die-cutting table (1), and the material drop hole (15) is located directly below the cutter (4). A material collection box (16) is placed at the bottom of the inner wall of the die-cutting table (1), and the material drop hole (15) is located above the material collection box (16). A door panel (17) is hinged at the front end of the die-cutting table (1).
7. The waste discharge device of a flat die cutting machine according to claim 1, characterized in that: The clamping assembly comprises two fixing plates (18), the bottom ends of the two fixing plates (18) are symmetrically fixed on both sides of the top of the die-cutting table (1), electric push rods (19) are transversely fixed on the back-to-back sides of the two fixing plates (18), the output shafts of the electric push rods (19) pass through the fixing plates (18), and the opposite ends of the output shafts of the two electric push rods (19) are fixed with clamping plates (20), and the two ends of the foam plate (3) are respectively abutted against the opposite ends of the two clamping plates (20).