Novel channel type automatic cover plate

By designing a new channel-type automatic cover plate, the cover plate and mold are tightly closed by airbags and clamp hooks, and sealing the channel and rubber strips ensure sealing, the problem of time-consuming and labor-intensive installation and poor sealing performance of existing automatic cover plates is solved, and production efficiency and pipe sheet quality are improved.

CN222819217UActive Publication Date: 2025-05-02C B E GRP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421459450.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-05-02
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

The existing automatic cover plate is time-consuming and labor-intensive, and the sealing performance is poor, which leads to the leakage, damage and bulging of the mold during production. The process of replacing rubber seals is cumbersome, affecting production efficiency.

Method used

Design a new type of channel-type automatic cover plate, including cover plate, cross beam, spring, clamp hook, airbag, rubber strip and sealed channel. Through the cooperation of the airbag and the clip hook, the cover plate and the mold are tightly closed; the rubber strip is installed in the sealing channel to ensure the sealing between the cover plate and the mold.

Benefits of technology

This new channel-type automatic cover greatly simplifies the operation process, and installing and replacing rubber seals makes it convenient and quick, with good sealing effect, prevents slurry leakage, significantly improves production efficiency, and ensures the quality of the pipe sheet.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222819217U_ABST
    Figure CN222819217U_ABST
Patent Text Reader

Abstract

The utility model is suitable for the technical field of tunnel concrete duct piece prefabrication, and provides a novel channel type automatic cover plate which comprises a cover plate body and further comprises a cross beam arranged on the cover plate body in a sliding mode. One end of the spring is connected with the cross beam, and the other end of the spring is connected with the cover plate; a plurality of clamping hooks are hinged to the two sides of the cross beam; the air bag is arranged between the cross beam and the cover plate; and the rubber strip is arranged between the cover plate and the mold. According to the utility model, the operation process is greatly simplified, the rubber sealing element is convenient and rapid to mount and replace, the sealing effect is good, the slurry leakage is prevented, and the production efficiency is greatly improved. The problems that time and labor are wasted when an automatic cover plate used currently is installed, rubber sealing pieces are difficult to replace, the automatic cover plate is damaged, slurry leaks and the like are solved, and the novel channel type automatic cover plate provides powerful guarantee for efficient production and qualified duct piece manufacturing.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of tunnel concrete segment prefabrication, in particular to a novel channel type automatic cover plate. Background Art

[0002] With the acceleration of my country's urbanization process, more and more cities have begun to build subways. The construction of subway tunnels requires the use of a large number of precast concrete segments. The production of segments is inseparable from the use of segment molds. The production efficiency and safety of segment molds are crucial.

[0003] However, the installation of the currently used automatic cover is time-consuming and labor-intensive, resulting in low efficiency. In addition, due to poor sealing performance, the mold is prone to leakage, breakage and bulging during production. In addition, the process of replacing rubber seals is time-consuming and labor-intensive, affecting production efficiency. Therefore, a new type of channel-type automatic cover is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a novel channel type automatic cover plate, aiming to solve the problems raised in the above background technology.

[0005] The utility model embodiment is implemented as follows: a new type of channel type automatic cover, including a cover, and also including:

[0006] A crossbeam, wherein the crossbeam is slidably arranged on the cover plate;

[0007] A spring, one end of which is connected to the crossbeam, and the other end of which is connected to the cover plate;

[0008] Clamp hooks, both sides of the crossbeam are hinged with a plurality of clamp hooks;

[0009] An airbag, wherein the airbag is arranged between the crossbeam and the cover plate;

[0010] A rubber strip is arranged between the cover plate and the mold.

[0011] Furthermore, contact seats are fixedly connected to both sides of the cover plate, and the clamping hook is movably abutted against the contact seat.

[0012] Furthermore, a sliding seat is fixedly connected to the cover plate, and a crossbeam is slidably connected inside the sliding seat.

[0013] Furthermore, a sealing groove is provided on the mold, and the rubber strip is installed in the sealing groove.

[0014] Furthermore, a feed opening is provided on the cover plate.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The design of the new channel-type automatic cover greatly simplifies the operation process, making the installation and replacement of rubber seals convenient and quick, with good sealing effect, preventing leakage, and greatly improving production efficiency. It solves the problems of the current automatic cover being time-consuming and labor-intensive to install, difficult to replace rubber seals, and damaged and leaking automatic covers. The new channel-type automatic cover provides a strong guarantee for efficient production and qualified segment production. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of a new type of grooved automatic cover.

[0018] Figure 2 This is a diagram of the state of the clamping hook when the crossbeam is lifted up in the new channel type automatic cover.

[0019] Figure 3 This is a state diagram of the clamping hook when the crossbeam in the new channel type automatic cover is lowered and reset.

[0020] Figure 4 This is a schematic diagram of the structure of the sealing groove in the new groove type automatic cover.

[0021] In the figure: 1-clamping hook, 2-airbag, 3-crossbeam, 4-feeding port, 5-sealing groove, 6-spring, 7-contact seat, 8-sliding seat. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0023] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.

[0024] like Figure 1-4 As shown, a new type of channel type automatic cover provided by an embodiment of the utility model includes a cover, and also includes:

[0025] A crossbeam 3, wherein the crossbeam 3 is slidably arranged on the cover plate;

[0026] A spring 6, one end of the spring 6 is connected to the crossbeam 3, and the other end of the spring 6 is connected to the cover plate;

[0027] Clamp hooks 1, a plurality of clamp hooks 1 are hinged on both sides of the crossbeam 3;

[0028] An airbag 2, wherein the airbag 2 is arranged between the crossbeam 3 and the cover plate;

[0029] The rubber strip is arranged between the cover plate and the mold; the function of the rubber strip is to form a seal between the cover plate and the mold to prevent leakage of concrete when pouring concrete, thereby ensuring the quality of the pipe segment.

[0030] In the embodiment of the present utility model, the overall workflow is as follows:

[0031] The cover plate is closed downwards, and the airbag 2 is lifted up, so that the crossbeam 3 is lifted up. The rise of the crossbeam 3 drives the clamp 1 to rotate, so that the clamp 1 hooks the edge of the mold. The lifting force of the airbag 2 and the hook relay of the clamp 1 work together to make the cover plate and the mold tightly closed, and pour concrete into the mold through the discharge port 4 to cast the pipe segment. In this process, the rubber strip installed in the sealing channel 5 ensures that the joint between the cover plate and the mold is well sealed to prevent leakage and ensure the quality of the pipe segment. After the casting is completed, the airbag 2 is deflated, and the crossbeam 3 descends under its own gravity and the action of the spring 6. The clamp 1 releases the mold, and the cover plate can be opened, completing a production cycle.

[0032] like Figure 1-3 As shown, as a preferred embodiment of the utility model, contact seats 7 are fixedly connected to both sides of the cover plate, and the clamping hook 1 is movably abutted against the contact seat 7.

[0033] In the embodiment of the utility model, in the initial state, the clamping hook 1 abuts against the contact point on the top of the contact seat 7 , and when the crossbeam is lifted, the clamping hook 1 is separated from the contact seat 7 .

[0034] like Figure 1 and Figure 2 As shown, as a preferred embodiment of the utility model, a slide seat 8 is fixedly connected to the cover plate, and a crossbeam 3 is slidably connected inside the slide seat 8.

[0035] In the embodiment of the utility model, a slot for the movement of the cross beam 3 is provided in the slide seat 8. When the cross beam 3 is lifted or reset, the slide seat 8 is guided.

[0036] like Figure 4 As shown, as a preferred embodiment of the utility model, a sealing groove 5 is opened on the mold, and the rubber strip is installed in the sealing groove 5.

[0037] In the embodiment of the utility model, when the sealing rubber part is worn or damaged, the use of the sealing channel 5 with a new structure makes it simple and quick to replace the rubber part, which is the key to improving production efficiency and preventing slurry leakage.

[0038] like Figure 1 As shown, as a preferred embodiment of the utility model, a feed opening 4 is provided on the cover plate for pouring concrete into the mold.

[0039] The working principle of the utility model is:

[0040] When the new type of automatic groove cover is used, the cover is closed downwards, and the airbag 2 is lifted up, so that the crossbeam 3 is lifted up. The rise of the crossbeam 3 drives the clamp 1 to rotate, so that the clamp 1 hooks the edge of the mold. The lifting force of the airbag 2 and the hook relay force of the clamp 1 work together to make the cover and the mold tightly closed, and pour concrete into the mold through the discharge port 4 to cast the pipe segment. In this process, the rubber strip installed in the sealing groove 5 ensures that the joint between the cover and the mold is well sealed to prevent leakage and ensure the quality of the pipe segment. After the casting is completed, the airbag 2 is deflated, the crossbeam 3 is lowered, the clamp 1 releases the mold, and the cover can be opened, completing a production cycle.

[0041] The above are only preferred implementations of the utility model. It should be pointed out that for those skilled in the art, several modifications and improvements can be made without departing from the concept of the utility model. These should also be regarded as the protection scope of the utility model. These will not affect the effect of the implementation of the utility model and the practicality of the patent.

Claims

1. A new type of channel type automatic cover, comprising a cover, characterized in that: Also includes: A crossbeam, wherein the crossbeam is slidably arranged on the cover plate; A spring, one end of which is connected to the crossbeam, and the other end of which is connected to the cover plate; Clamp hooks, both sides of the crossbeam are hinged with a plurality of clamp hooks; an airbag, the airbag being arranged between the crossbeam and the cover plate; A rubber strip is arranged between the cover plate and the mold.

2. The new channel type automatic cover according to claim 1 is characterized in that: Both sides of the cover plate are fixedly connected with contact seats, and the clamping hook is movably abutted against the contact seats.

3. The new type of channel type automatic cover according to claim 1 is characterized in that: A sliding seat is fixedly connected to the cover plate, and a crossbeam is slidably connected inside the sliding seat.

4. The new channel type automatic cover according to claim 1 is characterized in that: A sealing groove is provided on the mold, and the rubber strip is installed in the sealing groove.

5. The new channel type automatic cover according to claim 1 is characterized in that: The cover plate is provided with a feeding opening.