Processing equipment based on vermiculite insulation board production
By designing a vermiculite insulation board processing equipment that includes clamping components, push seats, cleaning boards and lower chip mesh plates, the limitations and debris barriers of existing equipment when cutting boards of different thicknesses are solved, and efficient sheet cutting and debris cleaning are achieved.
Patent Information
- Application Number
- CN202421449885.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-24
AI Technical Summary
In the production process of vermiculite insulation boards, existing equipment is difficult to adapt to different thicknesses of sheets when cutting, and the debris generated after cutting will hinder the feeding process of the sheets and affect the cutting effect.
A processing equipment including a processing table, a protective cover, a cutting knife, a placing rack, a clamping plate, a cleaning plate, a chip mesh plate and a collection cylinder are designed. Through the coordination of the clamping assembly and push seat, stable clamping and cutting of sheets of different specifications can be achieved, and through the design of cleaning plates and lower chip mesh, the debris generated during cutting can be effectively cleaned and collected.
The equipment can adapt to cutting of vermiculite insulation boards of different thicknesses, reducing the obstacles to the feeding process by debris and improving the efficiency and effect of cutting.
Smart Images

Figure CN222819281U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of processing equipment, in particular to processing equipment based on the production of vermiculite insulation boards. Background Art
[0002] Vermiculite board, commonly known as insulation board or fireproof board, is a new type of thermal insulation material. Vermiculite board is made of expanded vermiculite and a certain amount of adhesive, and is made by hot pressing or cold pressing. In the production process of vermiculite insulation board, it needs to be cut into certain sizes according to production requirements. However, the current processing equipment is not convenient for adjusting and fixing vermiculite insulation boards of different thicknesses when cutting vermiculite insulation boards, and the cutting is relatively limited;
[0003] In order to solve the above problems, the prior art proposes a utility model with patent publication number CN217494384U, which discloses an insulation board processing equipment. Through the use of a clamping drive mechanism, the insulation board can be conveniently fixed to the insulation board by the clamping drive mechanism when the insulation board is being cut. At the same time, through the coordinated use of the driving disc, the tooth plate and the pull rope, when the insulation board with the same thickness is adapted, it only needs to be hung on the suspension rods at different heights through the pull rope, so that the tooth plate drives the disc to rotate, which is convenient for clamping and cutting insulation boards of different thicknesses. Although it is convenient for positioning and cutting vermiculite insulation boards of different thicknesses, the vermiculite insulation board will produce debris when being cut, and some debris is likely to remain on the receiving plate after long-term processing and cutting. If manual cleaning is not timely, it will cause certain obstacles to the feeding process of the vermiculite insulation board, thereby affecting the cutting processing effect of the vermiculite insulation board. Utility Model Content
[0004] The utility model provides a processing device based on the production of vermiculite insulation board, which solves the problem in the related art that debris generated during processing may cause certain obstacles to the feeding process of the vermiculite insulation board.
[0005] The technical solution of the utility model is as follows: a processing device based on the production of vermiculite insulation board, including a processing table, a protective cover, a cutting knife, a placement rack, a clamping plate, a cleaning plate, a chip lowering mesh plate and a collecting cylinder:
[0006] An inner cavity is provided in the processing table;
[0007] The protective cover is fixedly connected to the top of the processing table, and a feed port is opened on one side of the protective cover;
[0008] The cutting knife is lifted and rotatably installed in the protective cover by a driving assembly;
[0009] The placement rack is slidably arranged on one side of the feed inlet through a push seat;
[0010] The clamping plates are provided in two pieces, and the two clamping plates are slidably arranged in the placement rack toward each other through a clamping assembly;
[0011] The cleaning plate is fixedly connected to one side of the placement rack;
[0012] The chip removal screen is fixedly connected to the processing table, and a chip removal opening is provided on one side of the processing table;
[0013] The collecting cylinder is located at the lower side of the lower chip mesh plate, and the lower side of the lower chip opening is detachably connected with a collecting box.
[0014] Preferably, the clamping assembly comprises:
[0015] A double-head electric cylinder, the double-head electric cylinder is installed on one side of the placement rack, and the two clamping plates are fixedly connected to the output end of the double-head electric cylinder;
[0016] A limiting rod, wherein the limiting rod is provided in plurality, the plurality of limiting rods are respectively fixedly connected to the two clamping plates, and the limiting rod is slidably connected to the placement rack;
[0017] A limit plate is fixedly connected to each of the limit rods.
[0018] Furthermore, the push seat includes:
[0019] A first electric cylinder, wherein the first electric cylinder is installed on the top of the processing table, and a mounting groove for installing the first electric cylinder is provided on the processing table;
[0020] A pushing frame is fixedly connected between the output end of the first electric cylinder and the placing frame.
[0021] Furthermore, the driving assembly includes:
[0022] a second electric cylinder, the second electric cylinder being mounted on an inner top wall of the protective cover;
[0023] A driving frame, wherein the driving frame is fixedly connected to an output end of the second electric cylinder;
[0024] A motor, wherein the motor is mounted on one side of the driving frame;
[0025] A driving rod is fixedly connected between the output end of the motor and the cutting knife, and the driving rod is rotatably connected with the driving frame.
[0026] As a further solution of the present application, a guide plate is obliquely provided on the lower side of the chip lowering opening, and a plurality of connecting rods are fixedly connected between the guide plate and the inner side wall of the processing table.
[0027] On the basis of the above-mentioned scheme, a collecting port is opened on one side of the processing table, and a protective plate is detachably connected to the collecting port. Two brackets are symmetrically connected to the protective plate, and two card blocks are fixedly connected to the outer wall of the processing table. The card blocks are provided with card slots matching the card frames, and a handle is fixedly connected to the protective plate.
[0028] Further on the basis of the above scheme, a fixing rod is fixedly connected to the inner wall of the processing table, a fixing plate is fixedly connected to one side of the fixing rod, and fixing grooves matching the fixing plate are provided on the outer wall of the collecting cylinder and the outer wall of the collecting box.
[0029] It is further explained that the placement rack is provided with two limit openings for the clamping plate to slide, and the placement rack is provided with a plurality of through openings for the limit rod to slide.
[0030] It should also be noted that two sliding columns are symmetrically connected to the bottom end of the placement rack, and the bottom ends of the two sliding columns are fixedly connected with smooth pads.
[0031] Wherein, a mounting ring is fixedly connected to one side of the protective cover, and a transparent observation window is installed in the mounting ring.
[0032] The working principle and beneficial effects of the utility model are:
[0033] 1. In the utility model, the placement rack is used to facilitate placement of the vermiculite insulation board. The clamping assembly allows two clamping plates to slide toward each other, so as to stably clamp vermiculite insulation boards of different specifications. At the same time, the pushing seat facilitates pushing the placement rack into the protective cover through the feed port, so as to facilitate pushing the vermiculite insulation board into the protective cover;
[0034] 2. In the utility model, the driving assembly facilitates the lifting and rotation of the cutting knife, so as to facilitate the processing and cutting of the vermiculite insulation board;
[0035] 3. In the utility model, the placement rack facilitates the pushing of the cleaning plate on the top of the processing table, so that the debris generated during processing can be pushed to the lower chip opening by the cleaning plate. At the same time, when the placement rack drives the cleaning plate to move out of the protective cover, the cleaning plate facilitates the pushing of the debris on the processing table again, so that the debris can fall into the collection tube through the lower chip mesh plate, and then the debris generated during processing can be cleaned and collected for the second time;
[0036] 4. Therefore, compared with the prior art, the processing equipment based on the production of vermiculite insulation board has the problem that the debris generated during processing will cause certain obstacles to the feeding process of the vermiculite insulation board. It cuts and processes vermiculite insulation boards of different specifications through the cooperation of a processing table, a protective cover, a cutting knife, a driving assembly, a placement rack, a pushing seat, a clamping plate, a clamping assembly, a cleaning plate, a chip screen plate, a collecting cylinder and a collecting box, and at the same time, it is convenient to clean and collect the debris generated during processing multiple times, thereby reducing the obstacles caused by the debris to the feeding process of the vermiculite insulation board. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0038] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0039] Figure 2 For this utility model Figure 1 A schematic diagram of the enlarged structure at A in the middle;
[0040] Figure 3 It is a schematic diagram of the structure of the utility model in cross section;
[0041] Figure 4 It is a schematic diagram of the structure of the fixing rod, the fixing plate and the collecting box of the utility model.
[0042] In the figure: 1. Processing table; 2. Protective cover; 3. Cutting knife; 4. Placement rack; 5. Clamping plate; 6. Cleaning plate; 7. Chip screen; 8. Collecting cylinder; 9. Collecting box; 10. Double-head electric cylinder; 11. Limit rod; 12. Limit plate; 13. First electric cylinder; 14. Pushing rack; 15. Second electric cylinder; 16. Driving rack; 17. Motor; 18. Guide plate; 19. Protective plate; 20. Bracket; 21. Block; 22. Pull handle; 23. Fixed rod; 24. Fixed plate; 25. Sliding column; 26. Smoothing pad; 27. Observation window. DETAILED DESCRIPTION
[0043] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0044] like Figure 1~Figure 4As shown, this embodiment proposes a processing equipment based on the production of vermiculite insulation board, including a processing table 1, a protective cover 2, a cutting knife 3, a placement rack 4, a clamping plate 5, a cleaning plate 6, a chip lowering mesh plate 7 and a collecting cylinder 8. The processing table 1 is provided with an inner cavity, the protective cover 2 is fixedly connected to the top of the processing table 1, and a feed port is provided on one side of the protective cover 2. The cutting knife 3 is lifted and rotated by a driving component and installed in the protective cover 2. The placement rack 4 is slidably arranged on one side of the feed port by a pushing seat. The clamping plates 5 are provided in two, and the two clamping plates 5 are slidably arranged on the placement rack 4 by a clamping component. Inside, the placement rack 4 is provided with two limit openings for the clamping plate 5 to slide, which is convenient for limiting the movement of the clamping plate 5 on the placement rack 4, the cleaning plate 6 is fixedly connected to one side of the placement rack 4, the lower chip mesh plate 7 is fixedly connected to the processing table 1, and a lower chip opening is provided on one side of the processing table 1, the collecting barrel 8 is located at the lower side of the lower chip mesh plate 7, and the lower side of the lower chip opening is detachably connected to a collecting box 9, which is convenient for collecting the debris after cleaning, and a mounting ring is fixedly connected to one side of the protective cover 2, and a transparent observation window 27 is installed in the mounting ring, which is convenient for observing the processing process of the vermiculite insulation board.
[0045] like Figure 1~Figure 4 As shown, the clamping assembly includes a double-headed electric cylinder 10, a limit rod 11 and a limit plate 12. The double-headed electric cylinder 10 is installed on one side of the placement rack 4, and the two clamping plates 5 are fixedly connected to the output end of the double-headed electric cylinder 10. The limit rod 11 is provided in plurality, and the plurality of limit rods 11 are respectively fixedly connected to the two clamping plates 5, and the limit rod 11 is slidably connected to the placement rack 4, and the limit plate 12 is fixedly connected to each limit rod 11. The placement rack 4 is provided with a plurality of through openings for the limit rod 11 to slide, and the movement of the limit rod 11 on the placement rack 4 can be limited by the cooperation of the through openings and the limit plate 12.
[0046] By moving the two clamping plates 5 toward each other through the double-head electric cylinder 10, the two clamping plates 5 can stably clamp the vermiculite insulation boards of different specifications. At the same time, the limit rod 11 will move on the placement rack 4 through the movement of the clamping plates 5 to limit the movement of the clamping plates 5.
[0047] like Figure 1~Figure 4 As shown, the push seat includes a first electric cylinder 13 and a push frame 14. The first electric cylinder 13 is installed on the top of the processing table 1. The processing table 1 is provided with a mounting groove for installing the first electric cylinder 13. The push frame 14 is fixedly connected between the output end of the first electric cylinder 13 and the placement frame 4. The bottom end of the placement frame 4 is symmetrically connected to two sliding columns 25. The bottom ends of the two sliding columns 25 are fixedly connected to smooth pads 26, which are convenient for increasing the stability of the placement frame 4 moving on the upper side of the processing table 1.
[0048] The first electric cylinder 13 pushes the pushing frame 14 , so that the pushing frame 14 can push the placing frame 4 , so that the placing frame 4 can enter the protective cover 2 through the feed port.
[0049] like Figure 1~Figure 4 As shown, the driving assembly includes a second electric cylinder 15, a driving frame 16, a motor 17 and a driving rod, the second electric cylinder 15 is installed on the inner top wall of the protective cover 2, the driving frame 16 is fixedly connected to the output end of the second electric cylinder 15, the motor 17 is installed on one side of the driving frame 16, the driving rod is fixedly connected between the output end of the motor 17 and the cutting knife 3, and the driving rod and the driving frame 16 are connected through rotation, and a cutting opening is opened at the top of the processing table 1, and the cutting opening is located directly below the cutting knife 3, so that the cutting knife 3 can stably cut the vermiculite insulation board;
[0050] The second electric cylinder 15 pushes the drive frame 16 to adjust the cutting position of the cutting knife 3. The motor 17 rotates the drive rod to drive the cutting knife 3 to rotate, so as to cut the vermiculite insulation board.
[0051] like Figure 1~Figure 4 As shown, a guide plate 18 is obliquely provided at the lower side of the lower chip opening, and a plurality of connecting rods are fixedly connected between the guide plate 18 and the inner side wall of the processing table 1;
[0052] Through a plurality of connecting rods, the guide plate 18 can be stably installed in the processing table 1 so that the debris can pass through the guide plate 18 and enter the collection box 9 .
[0053] like Figure 1~Figure 4 As shown, a collecting port is provided on one side of the processing table 1, and a protective plate 19 is detachably connected to the collecting port. Two brackets 20 are symmetrically connected to the protective plate 19, and two clamping blocks 21 are fixedly connected to the outer wall of the processing table 1. The clamping blocks 21 are provided with clamping slots matching the brackets 20, and a handle 22 is fixedly connected to the protective plate 19;
[0054] The card slot makes it convenient to stably place the card rack 20 on the card block 21. Through the cooperation of the two card blocks 21 and the two card racks 20, the protective plate 19 can be stably installed on the processing table 1 to protect the inside of the processing table 1. When the debris in the collection box 9 and the collection tube 8 needs to be processed, the protective plate 19 is pulled by the handle 22, so that the protective plate 19 drives the two card racks 20 to move, and the card rack 20 can be moved out of the card slot.
[0055] like Figure 1~Figure 4 As shown, a fixing rod 23 is fixedly connected to the inner wall of the processing table 1, a fixing plate 24 is fixedly connected to one side of the fixing rod 23, and fixing grooves matching the fixing plate 24 are provided on the outer wall of the collecting cylinder 8 and the outer wall of the collecting box 9;
[0056] When the collecting barrel 8 and the collecting box 9 are moved into the processing table 1 , the fixing plate 24 will enter the fixing groove so as to fix the positions of the collecting barrel 8 and the collecting box 9 .
[0057] In the present embodiment, after the vermiculite insulation board to be processed is placed in the placement rack 4, the two clamping plates 5 are moved by the double-headed electric cylinder 10, so that the two clamping plates 5 stably clamp the vermiculite insulation board, and then the pushing frame 14 is pushed by the first electric cylinder 13, so that the pushing frame 14 pushes the vermiculite insulation board through the placement rack 4, the double-headed electric cylinder 10 and the two clamping plates 5, so that the vermiculite insulation board is moved to just below the cutting knife 3 through the feed port. When the vermiculite insulation board moves to a suitable cutting position, the driving frame 16 is pushed by the second electric cylinder 15, and the cutting knife 3 is rotated by the motor 17 and the driving rod, so that the insulation board can be cut by the cutting knife 3. After the cutting is completed, the vermiculite insulation board is moved out of the protective cover 2 again by the first electric cylinder 13, the double-headed electric cylinder 10, the placement rack 4, the pushing frame 14 and the clamping plates 5;
[0058] When multiple vermiculite insulation boards are subjected to multiple continuous cutting processes, the placement rack 4 will push the cleaning plate 6 to move back and forth in the protective cover 2, so that the cleaning plate 6 can push the debris generated during the processing into the collection box 9 and the collection tube 8 through the chip outlet and the chip mesh plate 7, thereby facilitating multiple cleaning and collection of the debris.
[0059] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A processing equipment based on the production of vermiculite insulation board, characterized in that: include: A processing table (1), wherein an inner cavity is provided in the processing table (1); A protective cover (2), the protective cover (2) being fixedly connected to the top of the processing table (1), and a feed port being provided on one side of the protective cover (2); A cutting knife (3), the cutting knife (3) being lifted and rotatably installed in the protective cover (2) by a driving assembly; A placement rack (4), the placement rack (4) being slidably arranged on one side of the feed inlet via a push seat; A clamping plate (5), wherein two clamping plates (5) are provided, and the two clamping plates (5) are slidably arranged in the placement rack (4) toward each other via a clamping assembly; A cleaning plate (6), the cleaning plate (6) being fixedly connected to one side of the placement rack (4); A chip removal mesh plate (7), the chip removal mesh plate (7) being fixedly connected to the processing table (1), and a chip removal opening being provided on one side of the processing table (1); A collecting barrel (8), the collecting barrel (8) being located on the lower side of the lower chip mesh plate (7), and a collecting box (9) is detachably connected to the lower side of the lower chip opening.
2. The processing equipment based on the production of vermiculite insulation board according to claim 1 is characterized in that: The clamping assembly comprises: A double-headed electric cylinder (10), the double-headed electric cylinder (10) being mounted on one side of the placement rack (4), and the two clamping plates (5) being fixedly connected to the output end of the double-headed electric cylinder (10); A limiting rod (11), wherein the limiting rod (11) is provided in plurality, the plurality of limiting rods (11) are respectively fixedly connected to the two clamping plates (5), and the limiting rod (11) is slidably connected to the placement rack (4); A limit plate (12), wherein the limit plate (12) is fixedly connected to each of the limit rods (11).
3. The processing equipment based on the production of vermiculite insulation board according to claim 2 is characterized in that: The push seat comprises: a first electric cylinder (13), the first electric cylinder (13) being mounted on a top end of the processing table (1), the processing table (1) being provided with a mounting groove for mounting the first electric cylinder (13); A pushing frame (14), wherein the pushing frame (14) is fixedly connected between the output end of the first electric cylinder (13) and the placement frame (4).
4. The processing equipment based on the production of vermiculite insulation board according to claim 3 is characterized in that: The drive assembly comprises: a second electric cylinder (15), the second electric cylinder (15) being mounted on the inner top wall of the protective cover (2); A drive frame (16), the drive frame (16) being fixedly connected to an output end of the second electric cylinder (15); A motor (17), wherein the motor (17) is mounted on one side of the driving frame (16); A driving rod, the driving rod is fixedly connected between the output end of the motor (17) and the cutting knife (3), and the driving rod is rotatably connected to the driving frame (16).
5. The processing equipment based on the production of vermiculite insulation board according to claim 4 is characterized in that: A guide plate (18) is obliquely arranged on the lower side of the chip lowering opening, and a plurality of connecting rods are fixedly connected between the guide plate (18) and the inner side wall of the processing table (1).
6. The processing equipment based on the production of vermiculite insulation board according to claim 5 is characterized in that: A collecting port is provided on one side of the processing table (1), a protective plate (19) is detachably connected to the collecting port, two brackets (20) are symmetrically connected to the protective plate (19), two clamping blocks (21) are fixedly connected to the outer wall of the processing table (1), the clamping blocks (21) are provided with clamping slots matching the brackets (20), and a handle (22) is fixedly connected to the protective plate (19).
7. The processing equipment based on the production of vermiculite insulation board according to claim 6 is characterized in that: A fixing rod (23) is fixedly connected to the inner wall of the processing table (1), a fixing plate (24) is fixedly connected to one side of the fixing rod (23), and a fixing groove matching the fixing plate (24) is provided on the outer wall of the collecting cylinder (8) and the outer wall of the collecting box (9).
8. The processing equipment based on the production of vermiculite insulation board according to claim 7 is characterized in that: The placement rack (4) is provided with two limiting openings for the clamping plate (5) to slide, and the placement rack (4) is provided with a plurality of through openings for the limiting rod (11) to slide.
9. The processing equipment based on the production of vermiculite insulation board according to claim 8, characterized in that: Two sliding columns (25) are symmetrically connected to the bottom end of the placement rack (4), and a smooth pad (26) is fixedly connected to the bottom ends of the two sliding columns (25).
10. The processing equipment based on the production of vermiculite insulation board according to claim 9, characterized in that: A mounting ring is fixedly connected to one side of the protective cover (2), and a transparent observation window (27) is installed in the mounting ring.
Citation Information
Patent Citations
Insulation board processing equipment
CN217494384U
Cited By
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