Production equipment for recycled polyester bottle chips
By designing cleaning units, stirring units and separation units in the regenerated polyester bottle production equipment, the problem of inconvenient adhesion and cleaning of impurities in the stirring tank is solved, and automatic cleaning and efficient stirring are achieved.
Patent Information
- Application Number
- CN202421584095.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-05
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-05
AI Technical Summary
During the use of existing recycled polyester bottle sheet production equipment, the separated impurities such as sand and stones will adhere to the inside of the mixing tank, resulting in inconvenient cleaning.
A production equipment including a cleaning unit, a stirring unit and a separation unit is designed. The cleaning unit can move up and down along the inner wall of the stirring tank through the telescopic member and scrape the impurities; the stirring unit improves the stirring efficiency through multiple stirring rods; and the separation unit realizes re-separation through the pump body and the discharge pipe.
Automatic cleaning of impurities inside the mixing tank is realized, reducing the labor intensity of staff and improving the efficiency of production equipment.
Smart Images
Figure CN222819299U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of recycled polyester bottle flake production, in particular to production equipment for recycled polyester bottle flakes. Background Art
[0002] At present, the presence of metal impurities (iron filings, aluminum filings, copper filings, etc.) and non-metallic impurities (sand, cement blocks, gravel, etc.) is unavoidable in the process of PET bottle flakes recycling. Except for iron filings, these impurities can be removed by strong magnets during paper separation, cleaning or filling processes. Aluminum filings, copper filings, sand, gravel, cement blocks, etc. are not magnetic or have a higher specific gravity than PET bottle flakes. Usually, a single solution (such as saturated salt water, calcium chloride solution, etc.) cannot be used to separate PET bottle flakes from the above impurities. The presence of these impurities will seriously affect the service life of the equipment.
[0003] Although electrostatic separation and flotation separation used in most existing technologies can separate some impurities, they are expensive, require large equipment investment, have low separation efficiency and are complex to operate.
[0004] For example, a production device for separating recycled polyester bottle flakes by a specific gravity method disclosed in Chinese patent CN109822780A drives a cam and a second stirring rod to rotate through a driving mechanism, and can vibrate and stir the materials in the stirring tank and the separation box respectively, so as to achieve a better separation effect of the recycled polyester bottle flakes. The recycled polyester bottle flakes are added to a sodium chloride white oil water mixture for preliminary separation, and then the separated recycled polyester bottle flakes are added to water for re-separation, which is not only low in cost but also simple to operate.
[0005] However, impurities such as mud, sand and gravel separated by the device during use will adhere to the inside of the mixing tank, making it inconvenient to clean the mixing tank.
[0006] For this reason, we urgently need to provide a production equipment for recycled polyester bottle flakes. Utility Model Content
[0007] The utility model aims to provide a production device for recycled polyester bottle flakes to solve the problem in the background art that impurities such as sand and gravel separated during use will adhere to the inside of a mixing tank, making it inconvenient to clean the mixing tank.
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a production device for recycled polyester bottle flakes, comprising a stirring tank, support legs and a feed port, wherein the support legs are fixedly installed on the left and right sides of the bottom of the stirring tank, the feed port is fixedly installed at the rear end of the top of the stirring tank, and a production device is arranged inside the stirring tank.
[0009] The production device comprises a cleaning unit, a stirring unit and a separation unit. The cleaning unit is arranged inside the stirring tank, the stirring unit is arranged inside the stirring tank, and the separation unit is arranged on the right side of the stirring tank.
[0010] The cleaning unit includes a support frame, a telescopic member, a top plate, a connecting rod and a scraper. The support frame is fixedly installed on the top of the mixing tank, the telescopic member is fixedly installed on the top of the support frame, the top plate is fixedly installed on the top of the telescopic member, the connecting rod is fixedly installed on the left and right sides of the bottom of the top plate and extends into the interior of the mixing tank, and the scraper is fixedly installed on the bottom of the connecting rod.
[0011] Preferably, the stirring unit includes a motor, a rotating shaft and a stirring rod, the motor is fixedly installed at the top center of the stirring tank, the rotating shaft is fixedly installed at the output end of the motor and extends into the interior of the stirring tank, and the stirring rod is fixedly installed on the outside of the rotating shaft.
[0012] Preferably, the separation unit includes a first discharge pipe, a separation box, a first pump body, a connecting pipe, a second pump body, a second discharge pipe and a third discharge pipe, the first discharge pipe is installed at the bottom of the mixing tank, the separation box is installed on the right side of the mixing tank, the first pump body is installed on the top of the separation box, the connecting pipe is connected to the output end of the first pump body, the second pump body is connected to the upper end of the right side of the separation box, the second discharge pipe is connected to the output end of the second pump body, and the third discharge pipe is fixedly installed at the bottom of the separation box.
[0013] Preferably, the outer surface of the scraper is in contact with the inner wall of the mixing tank, and the top plate is pushed by starting the telescopic member to drive the connecting rod to move up and down, so that the scraper moves up and down along the inner wall of the mixing tank to scrape off impurities such as dirt and stones on the inner wall of the mixing tank, thereby facilitating the cleaning of the mixing tank.
[0014] Preferably, the end of the connecting pipe away from the first pump body extends to the upper end of the mixing tank, and by starting the first pump body, the recycled polyester bottle flakes on the upper layer of the mixing tank and a small amount of metal or non-metal impurities with a smaller specific gravity are pumped into the separation box for re-separation.
[0015] Preferably, the stirring rods are equidistantly distributed outside the rotating shaft, and the sodium chloride white oil water mixture and the recycled polyester bottle flakes are stirred by a plurality of stirring rods to improve stirring efficiency.
[0016] Preferably, an observation window is fixedly installed on the front of the mixing tank, and the observation window is made of transparent glass, so that the separation of the recycled polyester bottle flakes and the heavier metal or non-metal can be easily observed through the observation window.
[0017] Compared with the prior art, the beneficial effects of the utility model are:
[0018] 1. The production equipment of recycled polyester bottle flakes is provided with a cleaning unit. When it is necessary to clean the inside of the mixing tank, water is introduced into the mixing tank from the feed port, and then the telescopic member is started to push the top plate to drive the connecting rod to move up and down, so that the scraper moves up and down along the inner wall of the mixing tank to scrape off impurities such as mud and gravel on the inner wall of the mixing tank, and then the first discharge pipe is opened to discharge the sewage, thereby completing the cleaning of the mixing tank. The cleaning is convenient, and manual cleaning by the staff is not required, which reduces the labor intensity of the staff, and solves the problem in the background technology that the impurities such as mud, sand and gravel separated during use will adhere to the inside of the mixing tank, making it inconvenient to clean the mixing tank.
[0019] 2. The production equipment of the recycled polyester bottle flakes is provided with a stirring unit, and a plurality of stirring rods are used to stir the sodium chloride white oil water mixture and the recycled polyester bottle flakes, thereby improving the stirring efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a cross-sectional view of the internal structure of the stirring tank of the utility model;
[0022] Figure 3 This is a schematic diagram of the top structure of the stirring tank of the utility model;
[0023] Figure 4 It is a schematic diagram of the partial structure of the cleaning unit of the utility model.
[0024] In the figure: 1. stirring tank; 2. supporting legs; 3. feeding port; 401. supporting frame; 402. telescopic member; 403. top plate; 404. connecting rod; 405. scraper; 701. motor; 702. rotating shaft; 703. stirring rod; 501. first discharge pipe; 502. separation box; 503. first pump body; 504. connecting pipe; 505. second pump body; 506. second discharge pipe; 507. third discharge pipe; 6. observation window. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-Figure 4 , the utility model provides a technical solution:
[0027] Embodiment 1:
[0028] A production device for recycled polyester bottle flakes comprises a stirring tank 1, support legs 2 and a feed inlet 3, wherein the support legs 2 are fixedly mounted on the left and right sides of the bottom of the stirring tank 1, the feed inlet 3 is fixedly mounted on the top rear end of the stirring tank 1, and a production device is arranged inside the stirring tank 1.
[0029] The production device comprises a cleaning unit, a stirring unit and a separation unit. The cleaning unit is arranged inside the stirring tank 1 , the stirring unit is arranged inside the stirring tank 1 , and the separation unit is arranged on the right side of the stirring tank 1 .
[0030] The cleaning unit includes a support frame 401, a telescopic member 402, a top plate 403, a connecting rod 404 and a scraper 405. The support frame 401 is fixedly installed on the top of the mixing tank 1, the telescopic member 402 is fixedly installed on the top of the support frame 401, the telescopic member 402 is an electric push rod, the top plate 403 is fixedly installed on the top of the telescopic member 402, the connecting rod 404 is fixedly installed on the left and right sides of the bottom of the top plate 403 and extends to the inside of the mixing tank 1, the scraper 405 is fixedly installed on the bottom of the connecting rod 404, and the outer surface of the scraper 405 contacts the inner wall of the mixing tank 1. By starting the telescopic member 402, the top plate 403 is pushed to drive the connecting rod 404 to move up and down, so that the scraper 405 moves up and down along the inner wall of the mixing tank 1, and impurities such as soil and stones on the inner wall of the mixing tank 1 are scraped off, so as to facilitate the cleaning of the mixing tank 1.
[0031] The separation unit includes a first discharge pipe 501, a separation box 502, a first pump body 503, a connecting pipe 504, a second pump body 505, a second discharge pipe 506 and a third discharge pipe 507. The first discharge pipe 501 is installed at the bottom of the stirring tank 1, the separation box 502 is installed on the right side of the stirring tank 1, the first pump body 503 is installed on the top of the separation box 502, the connecting pipe 504 is connected to the output end of the first pump body 503, and the end of the connecting pipe 504 away from the first pump body 503 extends to the upper end of the stirring tank 1. By starting the first pump body 503, the recycled polyester bottle flakes on the upper layer of the stirring tank 1 and a small amount of metal or non-metal impurities with a smaller specific gravity are drawn into the separation box 502 for re-separation. The second pump body 505 is connected to the upper end of the right side of the separation box 502, the second discharge pipe 506 is connected to the output end of the second pump body 505, and the third discharge pipe 507 is fixedly installed at the bottom of the separation box 502.
[0032] Embodiment 2:
[0033] On the basis of Example 1: the stirring unit includes a motor 701, a rotating shaft 702 and a stirring rod 703, the motor 701 is fixedly installed at the top center of the stirring tank 1, the rotating shaft 702 is fixedly installed at the output end of the motor 701 and extends to the inside of the stirring tank 1, the stirring rod 703 is fixedly installed on the outside of the rotating shaft 702, and the stirring rods 703 are equidistantly distributed on the outside of the rotating shaft 702. The sodium chloride white oil water mixture and the recycled polyester bottle flakes are stirred by multiple stirring rods 703 to improve the stirring efficiency.
[0034] Embodiment three:
[0035] On the basis of the first embodiment: an observation window 6 is fixedly installed on the front of the mixing tank 1, and the observation window 6 is made of transparent glass, through which the separation of the recycled polyester bottle flakes and the heavier metal or non-metal can be easily observed.
[0036] When in use, the sodium chloride white oil water mixture and the recycled polyester bottle flakes to be separated are put into the stirring tank 1, and then the motor 701 is started to drive the rotating shaft 702 to rotate, so that the stirring rod 703 stirs the sodium chloride white oil water mixture and the recycled polyester bottle flakes, and the heavy metal or non-metal impurities will gradually sink to the bottom of the stirring tank 1, and then the first pump body 503 is opened to pump the recycled polyester bottle flakes on the upper layer of the stirring tank 1 and a small amount of metal or non-metal impurities with a smaller specific gravity into the separation box 502, and then mix with the aqueous solution in the separation box 502, so that the metal or non-metal with a smaller specific gravity sinks to the separation box 502. The bottom of the box 502 is then started, and the second pump body 505 is started to extract the recycled polyester bottle chips on the upper layer of the separation box 502, and finally the first discharge pipe 501 and the separation box 502 are opened to discharge the internal impurities. When it is necessary to clean the inside of the mixing tank 1, water is introduced into the mixing tank 1 from the feed inlet 3, and then the telescopic member 402 is started to push the top plate 403 to drive the connecting rod 404 to move up and down, so that the scraper 405 moves up and down along the inner wall of the mixing tank 1 to scrape off the dirt, stones and other impurities on the inner wall of the mixing tank 1, and then the first discharge pipe 501 is opened to discharge the sewage, thereby completing the cleaning of the mixing tank 1.
[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A production device for recycled polyester bottle flakes, comprising a stirring tank (1), a supporting leg (2) and a feed inlet (3), wherein the supporting leg (2) is fixedly mounted on the left and right sides of the bottom of the stirring tank (1), and the feed inlet (3) is fixedly mounted on the top rear end of the stirring tank (1), characterized in that: The stirring tank (1) is provided with a production device inside; The production device comprises a cleaning unit, a stirring unit and a separation unit, wherein the cleaning unit is arranged inside the stirring tank (1), the stirring unit is arranged inside the stirring tank (1), and the separation unit is arranged on the right side of the stirring tank (1); The cleaning unit comprises a support frame (401), a telescopic member (402), a top plate (403), a connecting rod (404) and a scraper (405); the support frame (401) is fixedly mounted on the top of the stirring tank (1); the telescopic member (402) is fixedly mounted on the top of the support frame (401); the top plate (403) is fixedly mounted on the top of the telescopic member (402); the connecting rod (404) is fixedly mounted on the left and right sides of the bottom of the top plate (403) and extends into the interior of the stirring tank (1); and the scraper (405) is fixedly mounted on the bottom of the connecting rod (404).
2. The production equipment of recycled polyester bottle flakes according to claim 1, characterized in that: The stirring unit comprises a motor (701), a rotating shaft (702) and a stirring rod (703); the motor (701) is fixedly mounted at the top center of the stirring tank (1); the rotating shaft (702) is fixedly mounted at the output end of the motor (701) and extends into the interior of the stirring tank (1); and the stirring rod (703) is fixedly mounted on the outside of the rotating shaft (702).
3. The production equipment of recycled polyester bottle flakes according to claim 1, characterized in that: The separation unit comprises a first discharge pipe (501), a separation box (502), a first pump body (503), a connecting pipe (504), a second pump body (505), a second discharge pipe (506) and a third discharge pipe (507), wherein the first discharge pipe (501) is installed at the bottom of the stirring tank (1), the separation box (502) is installed at the right side of the stirring tank (1), the first pump body (503) is installed at the top of the separation box (502), the connecting pipe (504) is connected to the output end of the first pump body (503), the second pump body (505) is connected to the upper end of the right side of the separation box (502), the second discharge pipe (506) is connected to the output end of the second pump body (505), and the third discharge pipe (507) is fixedly installed at the bottom of the separation box (502).
4. The production equipment of recycled polyester bottle flakes according to claim 1, characterized in that: The outer surface of the scraper (405) is in contact with the inner wall of the stirring tank (1).
5. The production equipment of recycled polyester bottle flakes according to claim 3, characterized in that: One end of the connecting pipe (504) away from the first pump body (503) extends to the upper end inside the stirring tank (1).
6. The production equipment of recycled polyester bottle flakes according to claim 2, characterized in that: The stirring rods (703) are evenly distributed outside the rotating shaft (702).
7. The production equipment of recycled polyester bottle flakes according to claim 1, characterized in that: An observation window (6) is fixedly mounted on the front of the stirring tank (1), and the observation window (6) is made of transparent glass.