Woven mesh drawing and warping all-in-one machine
By designing a braided mesh wire drawing warping integrated machine including plastic cloth molding injection molding machine, wire cutting machine, heating and stretching device, cooling and setting device and winding mechanism, the problems of waste of materials and high labor intensity during the yarn wire forming process are solved, and efficient molding and integrated winding of yarn wire are achieved.
Patent Information
- Application Number
- CN202421767653.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-25
AI Technical Summary
There are problems of waste of materials and high labor intensity during the molding of existing yarn wires, especially when the yarn wire is wound and the yarn wheel is replaced.
A braided mesh wire drawing warping integrated machine is designed, including a plastic cloth molding injection molding machine, a wire cutting machine, a heating and stretching device, a cooling and shaping device and a winding mechanism, which realizes heating and stretching, cooling and integral winding of the yarn wire through a conductive roller and a guide assembly.
This equipment greatly reduces the use of yarn wheels, improves the regularity of yarn silk rolling, reduces workers' labor intensity and production costs, and improves production efficiency.
Smart Images

Figure CN222819594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of yarn forming equipment, in particular to a woven mesh wire drawing and warping integrated machine. Background Art
[0002] The woven net is mainly formed by weaving yarns, and the yarns need to be drawn by a wire drawing machine. During the yarn forming process, the plastic is hot-melted by a plastic cloth forming injection molding machine, and then formed into plastic cloth by its own mold, and then the plastic cloth is cut into several original yarns by a plastic cloth cutting machine. If these yarns are used directly for weaving, the material will be output in a thicker way without re-stretching, causing a great waste. At the same time, the yarns will be wound on the yarn wheel after forming, and the yarn wheel is driven to rotate by a motor. Since one yarn needs to be wound on one yarn wheel, a lot of yarn wheels need to be configured for winding.
[0003] The configuration of these yarn wheels not only increases the production cost, but also requires the factory to keep watch during the production process. Once the yarn wheel is wound, it must be replaced at any time, which is labor-intensive. Utility Model Content
[0004] In order to solve the above problems, the purpose of the utility model is to provide a woven mesh wire drawing and warping machine with integral yarn winding, thereby greatly reducing the labor intensity of workers, while reducing production costs and improving production efficiency.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a woven mesh wire drawing and warping integrated machine, comprising a plastic cloth forming injection molding machine, a plastic cloth cutting machine, a yarn heating and stretching device, a yarn cooling and shaping device and a winding mechanism, wherein a conduction roller is arranged between the plastic cloth forming injection molding machine, the plastic cloth cutting machine, the yarn heating and stretching device, the yarn cooling and shaping device and the winding mechanism, the winding mechanism comprises a side seat, a rotatable winding drum and a yarn guide assembly are installed on the side seat, the winding drum is driven by a first motor, a reel is arranged on the winding drum, the yarn guide assembly comprises a bottom plate connected to the side seat, a slide seat for guiding and sliding along its length direction is installed on the bottom plate, a "V"-shaped guide plate is arranged on the slide seat, partitions evenly distributed in sequence are arranged on the guide plate, a sealing plate is connected to the partition so that guide perforations are formed between the partitions, and a reciprocating drive assembly for driving the slide seat to move back and forth left and right is also included.
[0006] The reciprocating drive assembly includes a second motor installed on the base plate, an eccentric wheel is installed on the output shaft of the motor, a rotatable guide wheel is connected to the side wall of the slide, a tension spring is connected between the side end of the slide and the side seat, and the guide wheel is in close contact with the eccentric wheel under the action of the tension spring.
[0007] The yarn heating and stretching device comprises a heating plate and a heating box. The heating plate is installed at the upper end of the heating box. A heating wire is arranged in the heating box to provide a heat source for the heating plate. The heating plate is arc-shaped.
[0008] The yarn cooling and shaping device comprises a cooling box and a shaping plate. The shaping plate is installed at the upper end of the cooling box. A cooling pipe is arranged in the cooling box to cool the temperature of the shaping plate. The shaping plate is arc-shaped.
[0009] The beneficial effects of the utility model are as follows: after the yarn is formed, it is further heated and stretched by a yarn heating and stretching device, then cooled and shaped by a yarn cooling and shaping device, and finally rolled up on a reel. The yarn will be evenly wound around the reel through the perforations on the yarn guide assembly through the left and right reciprocating motion, making the yarn winding more regular. This structure greatly reduces the use of yarn wheels and realizes the overall winding of the yarn, thereby greatly reducing the labor intensity of workers, while reducing production costs and improving production efficiency.
[0010] The utility model is further described below in conjunction with the accompanying drawings and specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 A three-dimensional diagram of a specific implementation of the utility model;
[0012] Figure 2 It is a stereoscopic view of a yarn guide assembly in a specific implementation manner of the utility model. DETAILED DESCRIPTION
[0013] The present invention is specifically described below through embodiments, which are only used to further illustrate the present invention and should not be construed as limiting the protection scope of the present invention.
[0014] like Figure 1 , Figure 2As shown, this embodiment discloses a woven mesh wire drawing and warping integrated machine, including a plastic cloth forming injection molding machine 1, a plastic cloth cutting machine 2, a yarn heating and stretching device 3, a yarn cooling and shaping device 4 and a winding mechanism 5, wherein a conductive roller 7 is arranged between the plastic cloth forming injection molding machine 1, the plastic cloth cutting machine 2, the yarn heating and stretching device 3, the yarn cooling and shaping device 4 and the winding mechanism 5, and the winding mechanism 5 includes a side seat 51, and a rotatable winding drum 52 and a yarn guide assembly 53 are installed on the side seat 51, and the winding drum 52 is driven by a first motor, and the first motor is installed On the side seat 51, a reel is arranged on the winding drum 52, and the yarn guide assembly 53 includes a base plate 531 connected to the side seat 51, and a slide 532 is installed on the base plate 531 for guiding and sliding along its length direction, that is, a guide rail is arranged on the base, and the slide slides along the guide rail, and a "V"-shaped guide plate 533 is arranged on the slide 532, and partitions 534 evenly distributed in sequence are arranged on the guide plate 533, and a sealing plate 536 is connected to the partition 534 so that a guide through hole 535 is formed between the partitions 534, and also includes a reciprocating drive assembly 6 for driving the slide 532 to move back and forth left and right.
[0015] The reciprocating drive assembly 6 includes a second motor 61 installed on a base plate 531, an eccentric wheel 62 is installed on the output shaft of the motor, a rotatable guide wheel 63 is connected to the side wall of the slide 532, and a tension spring (not shown in the figure) is connected between the side end of the slide 532 and the side seat 51. The guide wheel 63 is in close contact with the eccentric wheel 62 under the action of the tension spring, so that the perforation on the slide 532 can move back and forth a short distance to the left and right, and the yarn passes through the guide perforation 535 corresponding to the transmission path, so that the yarn is more regular when it is wound on the reel.
[0016] The yarn heating and stretching device 3 includes a heating plate 31 and a heating box 32. The heating plate 31 is installed at the upper end of the heating box 32. A heating wire is arranged in the heating box 32 to provide a heat source to the heating plate 31. The heating plate 31 is arc-shaped. After the yarn is heated by the heating plate 31, it is pulled by the conduction roller 7 to be stretched for a certain length, thereby effectively improving the utilization rate of the yarn.
[0017] The yarn cooling and shaping device 4 includes a cooling box 41 and a shaping plate 42. The shaping plate 42 is installed at the upper end of the cooling box 41. A cooling pipe is arranged in the cooling box 41 to cool the temperature on the shaping plate 42. The shaping plate 42 is arc-shaped. Of course, the cooling pipe is attached to the shaping plate 42. The cooling pipe is connected to a water pump. The heated and stretched yarn is cooled and shaped after passing through the shaping plate 42, so that its structure is more reliable and can avoid being broken due to excessive stretching.
[0018] By adopting the above technical scheme, plastic particles are poured into a plastic cloth forming injection molding machine 1 and injection molded into plastic cloth, and then cut into a plurality of filamentary yarns by a plastic cloth cutting machine 2. After the yarn is formed, it is further heated and stretched by a yarn heating and stretching device 3, and then cooled and shaped by a yarn cooling and shaping device 4, and finally wound on a reel. The yarn will be evenly wound on the reel through the perforations on the yarn guide assembly 53 through the left and right reciprocating motion, making the yarn winding more regular. This structure greatly reduces the use of yarn wheels and realizes the integral winding of yarn, thereby greatly reducing the labor intensity of workers, while reducing production costs and improving production efficiency. After the reel completes the winding of the yarn, the end of the yarn can be bonded and positioned by tape.
[0019] The yarn on a reel produced by the woven mesh wire drawing and warping integrated machine can also reduce the use of yarn wheels when weaving the woven mesh on the weaving machine, reduce the space occupied by the yarn wheel frame, and greatly improve the efficiency of production space.
[0020] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic features of the utility model. Therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description, and it is intended to include all changes within the meaning and scope of the equivalent elements of the claims. Any figure mark in the claims should not be regarded as limiting the claims involved.
[0021] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A woven mesh wire drawing and warping integrated machine, comprising a plastic cloth forming injection molding machine, a plastic cloth cutting machine, a yarn heating and stretching device, a yarn cooling and shaping device and a winding mechanism, wherein a conductive roller is arranged between the plastic cloth forming injection molding machine, the plastic cloth cutting machine, the yarn heating and stretching device, the yarn cooling and shaping device and the winding mechanism, and characterized in that: The winding mechanism includes a side seat, on which a rotatable winding drum and a yarn guide assembly are installed. The winding drum is driven by a first motor, and a reel is arranged on the winding drum. The yarn guide assembly includes a base plate connected to the side seat, on which a slide seat for guiding and sliding along its length direction is installed, and a "V"-shaped guide plate is arranged on the slide seat, and partitions evenly distributed in sequence are arranged on the guide plate, and sealing plates are connected to the partitions so that guide perforations are formed between the partitions. It also includes a reciprocating drive assembly for driving the slide seat to move back and forth left and right.
2. The woven mesh wire drawing and warping integrated machine according to claim 1, characterized in that: The reciprocating drive assembly includes a second motor installed on the base plate, an eccentric wheel is installed on the output shaft of the motor, a rotatable guide wheel is connected to the side wall of the slide, a tension spring is connected between the side end of the slide and the side seat, and the guide wheel is in close contact with the eccentric wheel under the action of the tension spring.
3. The woven mesh wire drawing and warping integrated machine according to claim 1, characterized in that: The yarn heating and stretching device comprises a heating plate and a heating box. The heating plate is installed at the upper end of the heating box. A heating wire is arranged in the heating box to provide a heat source for the heating plate. The heating plate is arc-shaped.
4. The woven mesh wire drawing and warping integrated machine according to claim 1, characterized in that: The yarn cooling and shaping device comprises a cooling box and a shaping plate. The shaping plate is installed at the upper end of the cooling box. A cooling pipe is arranged in the cooling box to cool the temperature of the shaping plate. The shaping plate is arc-shaped.