Continuous die line automatic waste discharge device
By designing an automated waste discharge device for continuous mold line production, the reciprocating movement of the cylinder and the slide automatically collects waste, the shutdown problem caused by poor waste discharge in the prior art is solved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202421899991.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-08-07
AI Technical Summary
In the prior art, continuous mold line production often leads to shutdown when waste discharge is not smooth, affecting production efficiency and product quality.
An automatic waste discharge device for continuous mold line is designed, including a base plate, T-trough, T-block, cross plate, cylinder seat, reciprocating valve, cylinder, piston rod, clamp, oscillating rod and slide. The piston rod and slide are driven to move back and forth through the cylinder, and the waste is automatically collected into the waste frame.
The number of shutdowns caused by poor waste discharge during continuous waste discharge is reduced, the labor intensity of operators is reduced, and production efficiency is improved.
Smart Images

Figure CN222820889U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automobile parts production, in particular to an automatic waste discharge device for a continuous die line. Background Art
[0002] Auto parts are the various units that make up the whole car and the products that serve the car. There are many types of auto parts. With the development of the automobile industry, the manufacturing precision of auto parts is getting higher and higher, the structure is getting more and more complex, and the degree of automation is getting higher and higher. At the same time, a large amount of waste is generated during the production process.
[0003] Waste from automobile parts production mainly includes various materials generated during the production process that no longer have direct use value. In the existing technology, when producing automobile parts, the continuous mold line production used is often shut down due to poor waste discharge. After the shutdown, the device needs to be cleaned, and after the cleaning is completed, the machine needs to be started again to carry out the waste discharge process, which seriously affects production efficiency and product quality. Utility Model Content
[0004] In view of this, the purpose of the embodiments of the present utility model is to provide a continuous mold line automatic waste discharge device to solve one or more technical problems existing in the prior art and provide at least one beneficial option or create conditions.
[0005] The utility model embodiment provides a continuous die line automatic waste discharge device, including a base plate, the top of the base plate is provided with a T-slot, and the number of T-slots is multiple, the two T-slots on the left are each provided with a T-block, the top of the T-block is provided with a cross plate, the center position of the cross plate is connected to the top of the T-block by bolts, and the number of bolts is two, the top of the cross plate is provided with a cylinder seat, the two sides of the cylinder seat are connected to the two ends of the cross plate by connecting bolts, and the number of connecting bolts is two, the inner wall of the cylinder seat is fixedly connected to a reciprocating valve, the other side of the reciprocating valve is fixedly connected to a cylinder, the inside of the cylinder is provided with a piston rod, the other end of the piston rod is threadedly connected to a splint, an oscillation rod is provided inside the two splints, the outer wall of the oscillation rod is provided with a U-shaped card, the top of the U-shaped card is provided with a slide, and the slide is connected to the U-shaped card through a positioning bolt.
[0006] Optionally, a slide groove is provided on the top of the bottom plate, and the slide groove passes through the plurality of T-slots in sequence.
[0007] Optionally, a mounting hole is opened inside the bottom plate, and there are multiple mounting holes, and the multiple mounting holes are respectively located on the two side edges of the bottom plate.
[0008] Optionally, both end outer walls of the bottom plate are fixedly connected with pillars, and the number of the pillars is two.
[0009] Optionally, a waste frame is arranged outside the bottom plate, and there are two waste frames, and reinforcing ribs are arranged at the bottom of the two waste frames, and anti-collision plates are fixedly connected to both ends of the reinforcing ribs.
[0010] Optionally, both side outer walls of the waste frame are fixedly connected with lifting ears, and the number of the lifting ears is two, and multiple corners of the two waste frames are equipped with base supports.
[0011] The embodiments of the utility model include the following beneficial effects: the continuous die line automatic waste discharge device provided by the embodiment has a plurality of T-slots on the top of the bottom plate, T-blocks are arranged in two T-slots respectively located on both sides, the cross plate is fastened to the T-blocks by two bolts respectively, and then the cylinder seat is connected to the cross plate by two connecting bolts respectively, a reciprocating valve is connected to the inner wall of the cylinder seat, and the reciprocating valve is connected to the cylinder, and the other end of the piston rod in the cylinder is threadedly connected with a clamping plate, because the two ends of the oscillation rod are respectively located inside the two clamping plates, and the two ends of the oscillation rod are fixed by bolts, the two cylinders drive the piston rod to move back and forth, so that the plurality of The slides move back and forth together, so that the waste inside the slides falls into the waste frame as the slides reciprocate, reducing the number of shutdowns caused by poor waste discharge during continuous waste discharge, reducing the labor intensity of operators, and improving production efficiency; in the prior art, when producing automotive parts, the continuous mold line production used is often shut down due to poor waste discharge, and the device needs to be cleaned after shutdown. After cleaning, the machine needs to be started again to perform the waste discharge process, which seriously affects production efficiency and product quality. Compared with the prior art, this embodiment can reduce the number of shutdowns caused by poor waste discharge during continuous waste discharge, reduce the labor intensity of operators, and improve production efficiency.
[0012] In this embodiment, two lifting ears are respectively connected to both sides of the waste frame. When the waste frame is full, it is convenient to move the waste frame to a specified position by hanging it on the lifting ears through a lifting rope using a traveling crane, and anti-collision plates are respectively connected to both sides of the reinforcing ribs connected to the bottom of the waste frame to prevent two adjacent waste frames from colliding with each other and causing deformation of the waste frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0014] Figure 1 This is a schematic diagram of the overall structure of the continuous die line automatic waste discharge device proposed by the utility model from a first perspective;
[0015] Figure 2 This is a schematic diagram of the cylinder structure of the continuous die line automatic waste discharge device proposed by the utility model;
[0016] Figure 3 This is a schematic diagram of the clamping plate structure of the continuous die line automatic waste discharge device proposed by the utility model;
[0017] Figure 4 This is a schematic diagram of the slideway structure of the continuous die line automatic waste discharge device proposed by the utility model;
[0018] Figure 5 The utility model provides a continuous die line automatic waste discharge device Figure 4 A schematic diagram of the enlarged structure in the middle;
[0019] Figure 6 This is a second perspective overall structural diagram of the continuous die line automatic waste discharge device proposed by the utility model.
[0020] Legend:
[0021] 1. Bottom plate; 2. T-slot; 3. T-block; 4. Cross plate; 5. Cylinder seat; 6. Connecting bolts; 7. Reciprocating valve; 8. Cylinder; 9. Piston rod; 10. Clamp; 11. Oscillation rod; 12. U-shaped card; 13. Slide; 14. Positioning bolt; 15. Slide; 16. Mounting hole; 17. Pillar; 18. Waste frame; 19. Reinforcement rib; 20. Anti-collision plate; 21. Lifting ear; 22. Foot support. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0023] It should be noted that although the functional charging modules are divided in the device schematic diagram and the logical order is shown in the flowchart, in some cases, the steps shown or described can be performed in a different order than the charging module division in the device or the order in the flowchart. The terms "first", "second", etc. in the specification, claims and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.
[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the field of the present invention. The terms used herein are only for the purpose of describing the embodiments of the present invention and are not intended to limit the present invention.
[0025] Furthermore, the described features, structures or characteristics may be combined in any suitable manner in one or more embodiments.In the following description, numerous specific details are provided to provide a full understanding of the embodiments of the utility model.
[0026] Reference Figures 1 to 6 The utility model provides a continuous die line automatic waste discharge device: it includes a bottom plate 1, a T-slot 2 is opened on the top of the bottom plate 1, and the number of T-slots 2 is multiple, T-blocks 3 are arranged inside the two T-slots 2 on the left, a cross plate 4 is arranged on the top of the T-block 3, the center position of the cross plate 4 is connected to the top of the T-block 3 by bolts, and the number of bolts is two, a cylinder seat 5 is arranged on the top of the cross plate 4, the two sides of the cylinder seat 5 are connected to the two ends of the cross plate 4 by connecting bolts 6, and the number of connecting bolts 6 is two, a reciprocating valve 7 is fixedly connected to the inner wall of the cylinder seat 5, and a cylinder 8 is fixedly connected to the other side of the reciprocating valve 7, a piston rod 9 is arranged inside the cylinder 8, and a clamping plate 10 is threadedly connected to the other end of the piston rod 9, and an oscillation rod 11 is arranged inside the two clamping plates 10, and the outer wall of the oscillation rod 11 is sleeved with a U-shaped card 12, and a slide 13 is arranged on the top of the U-shaped card 12, and the slide 13 is connected to the U-shaped card 12 through a positioning bolt 14.
[0027] A plurality of T-slots 2 are provided on the top of the bottom plate 1, and T-blocks 3 are arranged in two T-slots 2 respectively located on both sides. The cross plate 4 is fastened to the T-block 3 by two bolts respectively, and then the cylinder seat 5 is connected to the cross plate 4 by two connecting bolts 6 respectively. A reciprocating valve 7 is connected to the inner wall of the cylinder seat 5, and the reciprocating valve 7 is connected to the cylinder 8. The other end of the piston rod 9 in the cylinder 8 is threadedly connected with a clamping plate 10. Since the two ends of the oscillation rod 11 are respectively located inside the two clamping plates 10, and the two ends of the oscillation rod 11 are fixed by bolts, the two cylinders 8 drive the piston rod 9 to reciprocate, so that the multiple slides 13 reciprocate together, so that the waste inside the slide 13 falls into the waste frame 18 as the slide 13 reciprocates, thereby reducing the number of shutdowns caused by poor waste discharge during continuous waste discharge, reducing the labor intensity of operators, and improving production efficiency.
[0028] A slide groove 15 is provided at the top of the base plate 1, and the slide groove 15 passes through multiple T-slots 2 in sequence. A mounting hole 16 is provided inside the base plate 1, and there are multiple mounting holes 16. The multiple mounting holes 16 are respectively located on the two side edges of the base plate 1, and related components can be installed and connected in the mounting holes 16. The outer walls at both ends of the base plate 1 are fixedly connected with pillars 17, and the number of pillars 17 is two.
[0029] A waste frame 18 is arranged outside the bottom plate 1, and there are two waste frames 18. A reinforcing rib 19 is arranged at the bottom of the two waste frames 18. Both ends of the reinforcing rib 19 are fixedly connected with an anti-collision plate 20. The outer walls on both sides of the waste frame 18 are fixedly connected with lifting ears 21, and there are two lifting ears 21 respectively. Base supports 22 are installed at multiple corners of the two waste frames 18.
[0030] Two lifting ears 21 are respectively connected to both sides of the waste frame 18. When the waste frame 18 is full, it is convenient to move the waste frame 18 to a designated position by hanging the waste frame 18 on the lifting ears 21 through a lifting rope, and anti-collision plates 20 are respectively connected to both sides of the reinforcing ribs 19 connected to the bottom of the waste frame 18 to prevent two adjacent waste frames 18 from colliding with each other and causing deformation of the waste frame 18.
[0031] Working principle: multiple T-slots 2 are opened on the top of the bottom plate 1, and T-blocks 3 are set in two T-slots 2 respectively located on both sides. The cross plate 4 is fastened to the T-block 3 by two bolts respectively, and then the cylinder seat 5 is connected to the cross plate 4 by two connecting bolts 6 respectively. The reciprocating valve 7 is connected to the inner wall of the cylinder seat 5, and the reciprocating valve 7 is connected to the cylinder 8. The other end of the piston rod 9 in the cylinder 8 is threadedly connected with a clamping plate 10. Since the two ends of the oscillation rod 11 are respectively located inside the two clamping plates 10, and the two ends of the oscillation rod 11 are fixed by bolts, the two cylinders 8 drive the piston rod 9 to reciprocate, so that the multiple slides 13 move reciprocatingly together, so that the waste inside the slide 13 falls into the waste frame 18 with the reciprocating movement of the slide 13.
[0032] The preferred embodiments of the present invention are described above with reference to the accompanying drawings, but the scope of the rights of the present invention is not limited thereto. Any modification, equivalent substitution and improvement made by a person skilled in the art without departing from the scope and essence of the present invention should be within the scope of the rights of the present invention.
Claims
1. A continuous die line automated waste discharge device, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is provided with a T-shaped slot (2), and the number of the T-shaped slots (2) is multiple. The insides of the two T-shaped slots (2) on the left are both provided with a T-shaped block (3). The top of the T-shaped block (3) is provided with a cross plate (4). The center position of the cross plate (4) is connected to the top of the T-shaped block (3) by bolts, and the number of bolts is two. The top of the cross plate (4) is provided with a cylinder seat (5). The two sides of the cylinder seat (5) are connected to the two ends of the cross plate (4) by connecting bolts (6), and the number of connecting bolts (6) is two. The inner wall of the cylinder seat (5) is fixedly connected to a reciprocating valve (7), the other side of the reciprocating valve (7) is fixedly connected to a cylinder (8), a piston rod (9) is arranged inside the cylinder (8), the other end of the piston rod (9) is threadedly connected to a clamping plate (10), an oscillation rod (11) is arranged inside the two clamping plates (10), the outer wall of the oscillation rod (11) is sleeved with a U-shaped clip (12), the top of the U-shaped clip (12) is provided with a slideway (13), and the slideway (13) is connected to the U-shaped clip (12) through a positioning bolt (14).
2. The continuous die line automatic waste discharge device according to claim 1, characterized in that: A slide groove (15) is provided on the top of the bottom plate (1), and the slide groove (15) passes through the plurality of T-shaped grooves (2) in sequence.
3. The continuous die line automatic waste discharge device according to claim 1, characterized in that: The bottom plate (1) is provided with a mounting hole (16) inside, and there are a plurality of mounting holes (16), and the plurality of mounting holes (16) are respectively located at the two side edges of the bottom plate (1).
4. The continuous die line automatic waste discharge device according to claim 1, characterized in that: The outer walls at both ends of the bottom plate (1) are fixedly connected with pillars (17), and the number of the pillars (17) is two respectively.
5. The continuous die line automatic waste discharge device according to claim 1, characterized in that: A waste frame (18) is arranged outside the bottom plate (1), and there are two waste frames (18). A reinforcing rib (19) is arranged at the bottom of each of the two waste frames (18), and anti-collision plates (20) are fixedly connected to both ends of the reinforcing rib (19).
6. The continuous die line automatic waste discharge device according to claim 5, characterized in that: The outer walls of both sides of the waste frame (18) are fixedly connected with lifting ears (21), and the number of the lifting ears (21) is two respectively, and multiple corners of the two waste frames (18) are equipped with foot supports (22).