V-shaped receiving frame for carpet fitting

By designing a V-shaped material holder for carpet fitting, including flip components and collection mechanism, the problem of low degree of carpet fitting in the prior art is solved, and efficient automatic fitting and collection is achieved, suitable for carpets of different lengths.

CN222820932UActive Publication Date: 2025-05-02SHANXI CHANGZHI YARUI CARPET CO LTD
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Patent Information

Application Number
CN202421547135.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-05-02
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

The existing carpet fitting devices have low automation, resulting in low working efficiency, difficult for workers to operate, and difficult to adapt to carpets of different lengths for bonding, and the carpet collection after bonding is inconvenient.

Method used

A V-shaped collector for carpet fitting is designed, including a flip assembly and a collection mechanism. The flip assembly realizes automatic flipping and fitting of the carpet through the sliding connection between the V-shaped plate and the guide plate; the collection mechanism realizes automatic collection of the carpet after being fitted by the cooperation of the placing plate and the discharge slope.

Benefits of technology

It improves the degree of automation of carpet fit, reduces the operating steps of workers, improves work efficiency, and can be applied to carpets of different lengths for bonding, which is highly practical.

✦ Generated by Eureka AI based on patent content.

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Abstract

The V-shaped material collecting frame for carpet attaching comprises a turnover assembly, the turnover assembly comprises an obliquely-arranged fixing plate, a conveyor is arranged on the left side of the fixing plate, a carpet is placed at the upper end of the conveyor, a V-shaped plate is slidably connected to the interior of the fixing plate, and a guide rod is fixedly connected to the outer side of the fixing plate; a guide plate is fixedly connected to the outer side of the V-shaped plate, the V-shaped plate is slidably connected with the guide rod through the guide plate, and a collecting mechanism is arranged on the right side of the V-shaped plate and comprises two guide rails. Through the arrangement of the overturning assembly, two carpets are conveyed by the conveyor and attached to the V-shaped plate, the attaching operation can be completed without manually overturning the carpets, the operation steps of workers are reduced, the automation degree of the device is increased, the attaching efficiency of a stall is improved, and through the arrangement of the adjustable V-shaped plate, the attaching efficiency of the stall is improved. And the V-shaped plate can be adjusted according to the length of the carpet.
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Description

Technical Field

[0001] The utility model relates to the technical field of carpet lamination, in particular to a V-shaped material collecting rack for carpet lamination. Background Art

[0002] Carpet is a common daily necessity with warmth-keeping function. It is laid on the ground. Its raw materials are mostly animal fibers (such as wool, mohair, rabbit hair, cashmere, camel hair, yak hair) or chemical fibers such as acrylic and viscose. They are blended with chemical fibers. The fiber carpet is made of weaving, white cloth shaping, printing, flower cloth shaping, post-processing, and finished product processing. Some of them are animal fibers. Among them, the back of the carpet needs to be bonded when processing it.

[0003] At present, when laminating carpets, it is usually necessary to manually laminarize two carpets, turn over one carpet, and laminarize the other carpet on its back to complete the lamination. The carpet laminating device in the prior art is not convenient for laminating two carpets, and the degree of automation is low, resulting in low work efficiency and greater difficulty for workers to operate. In addition, it is difficult to laminarize carpets of different lengths in the prior art, and it is not convenient to collect the laminated carpets, resulting in a large workload for workers and low practicality. Utility Model Content

[0004] In order to solve the above technical problems, a V-shaped material collection rack for carpet lamination is provided. The technical solution solves the above-mentioned problems that it is inconvenient to laminarize two carpets, the degree of automation is low, resulting in low work efficiency and greater difficulty for workers to operate, and it is difficult to laminarize carpets of different lengths in the prior art, and it is inconvenient to collect the laminated carpets, resulting in a large workload for workers.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A V-shaped material collecting rack for carpet laminating comprises a flipping assembly, wherein the flipping assembly comprises an inclined fixed plate, a conveyor is arranged on the left side of the fixed plate, a carpet is placed on the upper end of the conveyor, a V-shaped plate is slidably connected inside the fixed plate, a guide rod is fixedly connected to the outer side of the fixed plate, a guide plate is fixedly connected to the outer side of the V-shaped plate, the V-shaped plate is slidably connected to the guide rod via the guide plate, a collecting mechanism is arranged on the right side of the V-shaped plate, the collecting mechanism comprises two sets of guide rails, a placement plate is slidably connected between the two sets of guide rails, a discharging ramp is fixedly connected to the middle part of the guide rail, and the discharging ramp is slidably connected to the placement plate.

[0007] Preferably, the outer side of the fixed plate is rotatably connected to a screw rod via a bearing, and the outer side of the V-shaped plate is fixedly connected to a movable plate threadably connected to the screw rod.

[0008] Preferably, a servo motor is fixedly mounted on the outer side of the fixed plate, and a pulley is fixedly connected to the output end of the servo motor and one end of the screw rod, and the two pulleys are connected via a belt transmission.

[0009] Preferably, the collecting mechanism further comprises two groups of driving rings, both groups of driving rings are fixedly connected to the outer side of the placement plate, both ends of the driving rings are fixedly connected with sliders, and the driving rings are slidably connected to the inside of the guide rail via the sliders.

[0010] Preferably, a driving motor is fixedly mounted on the outer side of the guide rail, a crank is fixedly connected to the output end of the driving motor, a driving rod is rotatably connected to the end of the crank via a bearing, and the driving rod is slidably connected to the inside of the driving ring.

[0011] Preferably, a collecting trough is fixedly connected to the right side of the guide rail.

[0012] Compared with the prior art, the beneficial effects of the utility model are as follows: by setting up a flipping assembly, two carpets can be fitted on the V-shaped plate under the conveyor, and the fitting operation can be completed without manually flipping the carpets, which reduces the operating steps of workers, increases the degree of automation of the device, and improves the fitting efficiency of the stall. In addition, by setting up an adjustable V-shaped plate, the V-shaped plate can be adjusted according to the length of the carpet, which is suitable for carpets of different sizes and can perform fitting operations on carpets of different sizes. It has a wide range of applications and is highly practical.

[0013] By setting up a collecting mechanism, the placing plate can place the laminated carpet. Through its up and down reciprocating motion, the laminated carpet can be placed and slid into the collecting trough through the discharging ramp for collection, which reduces the workload of workers and facilitates use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0015] Figure 2 This is a structural schematic diagram of another viewing angle of the utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the flip assembly of the utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the collection mechanism of the utility model;

[0018] Figure 5 It is a schematic diagram of the structure of the placement plate of the utility model moving to the lower end of the discharge ramp.

[0019] The numbers in the figure are:

[0020] 1. Flip assembly; 101. Fixed plate; 102. V-shaped plate; 103. Screw; 104. Guide rod; 105. Guide plate; 106. Servo motor; 107. Moving plate; 108. Pulley;

[0021] 2. Conveyor; 201. Carpet;

[0022] 3. Collecting mechanism; 301. Guide rail; 302. Placement plate; 303. Sliding block; 304. Driving ring; 305. Crank; 306. Driving motor; 307. Driving rod; 308. Collecting trough; 309. Discharging ramp. DETAILED DESCRIPTION

[0023] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0024] Example 1

[0025] Please refer to Figure 1-5 As shown, a V-shaped material collecting rack for carpet laminating comprises a flip assembly 1, wherein the flip assembly 1 comprises an inclined fixed plate 101, a conveyor 2 is arranged on the left side of the fixed plate 101, a carpet 201 is placed on the upper end of the conveyor 2, a V-shaped plate 102 is slidably connected inside the fixed plate 101, a guide rod 104 is fixedly connected to the outer side of the fixed plate 101, a guide plate 105 is fixedly connected to the outer side of the V-shaped plate 102, the V-shaped plate 102 is slidably connected to the guide rod 104 via the guide plate 105, a collecting mechanism 3 is arranged on the right side of the V-shaped plate 102, the collecting mechanism 3 comprises two sets of guide rails 301, a placing plate 302 is slidably connected between the two sets of guide rails 301, a discharging inclined platform 309 is fixedly connected to the middle part of the guide rails 301, and the discharging inclined platform 309 is slidably connected to the placing plate 302.

[0026] In this solution, the conveyor 2 is electrically connected to an external power source. In actual use, the position of the V-shaped plate 102 is first slidably adjusted according to the length of the carpet 201, so that the left end of the first carpet 201 is always slightly higher than the conveyor 2 when it is conveyed to the surface of the V-shaped plate 102. The cut carpet 201 is conveyed to the surface of the V-shaped plate 102 by the conveyor 2 and is in an inclined state. Then the conveyor 2 conveys the second carpet 201, so that the right end of the second carpet 201 abuts against the left end of the first carpet 201, and the first carpet 201 is pushed to rotate rightward with the bottom of the V-shaped plate 102 as the center under the conveyance of the conveyor 2, so that the first carpet 201 is turned over on the surface of the placement plate 302 with its back facing upward. At the same time, when the second carpet 201 is conveyed, the left end of the first carpet 201 supports its right end, so it moves directly to the right along the left end of the first carpet 201 and fits with the back of the first carpet 201 on the placement plate 302, instead of falling directly. The surface of the V-shaped plate 102, at this time, the two carpets 201 are bonded, thereby automatically performing a bonding operation on the two groups of carpets 201, without the need for manual flipping and bonding, reducing the workload of the staff and improving the bonding efficiency of the carpets 201. The two bonded carpets 201 automatically fall on the placement plate 302, the initial position of the placement plate 302 is located at the upper end of the discharge ramp 309, the placement plate 302 can move on the discharge ramp 309, when collecting the bonded carpets 201, the placement plate 302 moves downward to the lower end of the discharge ramp 309, and the carpets 201 are placed on the surface of the discharge ramp 309. Since the surface of the discharge ramp 309 is inclined, when the carpets 201 fall on the discharge ramp 309, they automatically slide downward under the action of gravity, complete the discharge and are collected. After collection, the placement plate 302 moves upward to reset, and the next discharge operation can be performed, which increases the mechanization degree of the device and is conducive to collecting the bonded carpets 201.

[0027] Example 2

[0028] Please refer to Figure 3 As shown, the outer side of the fixed plate 101 is rotatably connected to a screw rod 103 via a bearing, and the outer side of the V-shaped plate 102 is fixedly connected to a movable plate 107 threadedly connected to the screw rod 103 .

[0029] A servo motor 106 is fixedly mounted on the outer side of the fixed plate 101 , and a pulley 108 is fixedly connected to the output end of the servo motor 106 and one end of the screw rod 103 , and the two pulleys 108 are connected via a belt transmission.

[0030] In this solution, the servo motor 106 is electrically connected to an external power supply. When the position and length of the V-shaped plate 102 are adjusted, the servo motor 106 is turned on, and the screw 103 can be driven to rotate through the belt and the pulley 108, so that the movable plate 107 drives the V-shaped plate 102 to slide inside the fixed plate 101, thereby adjusting the position of the V-shaped plate 102 according to the length of the carpet 201.

[0031] Example 3

[0032] Please refer to Figure 2-5 The collecting mechanism 3 also includes two sets of driving rings 304, both sets of driving rings 304 are fixedly connected to the outside of the placing plate 302, and the two ends of the driving rings 304 are fixedly connected with sliders 303, and the driving rings 304 are slidably connected to the inside of the guide rail 301 through the sliders 303.

[0033] A driving motor 306 is fixedly installed on the outer side of the guide rail 301 , and a crank 305 is fixedly connected to the output end of the driving motor 306 . The end of the crank 305 is rotatably connected to a driving rod 307 through a bearing, and the driving rod 307 is slidably connected to the inside of the driving ring 304 .

[0034] A collecting tank 308 is fixedly connected to the right side of the guide rail 301 .

[0035] In this solution, the driving motor 306 is electrically connected to an external power source, the driving motor 306 is started and the driving rod 307 is driven to make a circular motion through the crank 305, so that the driving rod 307 slides inside the driving ring 304, thereby driving the driving ring 304 to reciprocate up and down inside the guide rail 301 through the slider 303, and then driving the placement plate 302 to reciprocate up and down. When the placement plate 302 moves upward, the laminated carpet 201 can be placed. When the placement plate 302 moves downward, the laminated carpet 201 can be placed on the surface of the discharge ramp 309, so that the laminated carpet 201 can automatically slide along the surface of the discharge ramp 309 and fall into the collection tank 308 by its own gravity.

[0036] The working principle and use process of the utility model are as follows: in actual use, the servo motor 106 is turned on to drive the screw 103 to rotate, so that the movable plate 107 drives the V-shaped plate 102 to adjust according to the length of the carpet 201. After that, the carpet 201 is conveyed to the surface of the V-shaped plate 102 by the conveyor 2, so that every two groups of carpets 201 are bonded on the V-shaped plate 102 once, and the two bonded carpets 201 automatically fall on the placement plate 302. At this time, the driving motor 306 is started, and the driving rod 307 is driven by the crank 305 to make the driving ring 304 reciprocate up and down, thereby driving the placement plate 302 to reciprocate up and down. When the placement plate 302 moves downward, the bonded carpet 201 can be dropped on the surface of the discharge ramp 309, so that the bonded carpet 201 can automatically slide along the surface of the discharge ramp 309 by its own gravity and fall into the inside of the collecting trough 308, thereby completing the automatic bonding and discharge operation of the carpet 201.

[0037] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A V-shaped receiving rack for carpet lamination, comprising a turning assembly (1), characterized in that: The turning assembly (1) comprises a tilted fixed plate (101), a conveyor (2) is arranged on the left side of the fixed plate (101), a carpet (201) is placed on the upper end of the conveyor (2), a V-shaped plate (102) is slidably connected inside the fixed plate (101), a guide rod (104) is fixedly connected to the outside of the fixed plate (101), a guide plate (105) is fixedly connected to the outside of the V-shaped plate (102), and the V The mold plate (102) is slidably connected to the guide rod (104) through the guide plate (105); a collecting mechanism (3) is arranged on the right side of the V-shaped plate (102); the collecting mechanism (3) comprises two groups of guide rails (301); a placement plate (302) is slidably connected between the two groups of guide rails (301); a discharge ramp (309) is fixedly connected to the middle of the guide rails (301); and the discharge ramp (309) is slidably connected to the placement plate (302).

2. The V-shaped carpet laminating rack according to claim 1, characterized in that: The outer side of the fixed plate (101) is rotatably connected to a screw rod (103) via a bearing, and the outer side of the V-shaped plate (102) is fixedly connected to a movable plate (107) threadedly connected to the screw rod (103).

3. The V-shaped carpet laminating rack according to claim 2, characterized in that: A servo motor (106) is fixedly mounted on the outer side of the fixed plate (101), and a pulley (108) is fixedly connected to the output end of the servo motor (106) and one end of the screw rod (103), and the two pulleys (108) are connected via a belt transmission.

4. The V-shaped carpet laminating rack according to claim 1, characterized in that: The collecting mechanism (3) further comprises two groups of driving rings (304), both groups of driving rings (304) are fixedly connected to the outside of the placement plate (302), two ends of the driving rings (304) are fixedly linked with sliders (303), and the driving rings (304) are slidably connected to the inside of the guide rail (301) via the sliders (303).

5. The V-shaped carpet laminating rack according to claim 4, characterized in that: A driving motor (306) is fixedly mounted on the outer side of the guide rail (301); an output end of the driving motor (306) is fixedly connected to a crank (305); an end of the crank (305) is rotatably connected to a driving rod (307) via a bearing; and the driving rod (307) is slidably connected to the inside of the driving ring (304).

6. The V-shaped carpet laminating rack according to claim 1, characterized in that: The right side of the guide rail (301) is fixedly connected with a collecting trough (308).