Yarn extruding and flattening device

By designing a yarn extrusion flattening device including a stress-bearing roller and a heating seat, the problem of insufficient heat utilization in the prior art is solved, and effective shaping of the yarn and efficient utilization of energy are achieved.

CN222821775UActive Publication Date: 2025-05-02YANGZHOU YARUN FABRIC CO LTD
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Patent Information

Application Number
CN202421776051.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-05-02
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing yarn extrusion flattening devices are insufficiently utilized during the heating process, resulting in waste of energy.

Method used

A yarn extrusion flattening device including a force roller and a heating seat is designed. A force groove is opened on the outer surface of the force roller, and a heating seat and a heating coil are installed inside to ensure that the heat is evenly distributed and fully utilized.

Benefits of technology

By uniform heating and full utilization of heat, the yarn is improved, making it less likely to return to its original state in subsequent use, maintaining the shape stability after flattening, and avoiding energy waste.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN222821775U_ABST
    Figure CN222821775U_ABST
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Abstract

The utility model discloses a yarn extruding and flattening device which comprises a stress roller, a stress groove is formed in the outer side surface of the stress roller, a flattening roller is installed above the stress roller, rotating shafts are fixedly installed on the side portions of the flattening roller and the stress roller, a containing groove is formed in the stress roller, a heating base is installed in the containing groove, and the heating base is connected with the stress roller. A heating coil is fixedly arranged on the outer side of the heating base, a power source bin is formed in the heating base, three sets of threaded connection holes are evenly formed in the surface of the heating base, the outer side of the heating base is covered with a rear cover, and multiple sets of penetrating holes are evenly formed in the rear cover. According to the extruding and flattening device for the yarn, the yarn is inserted into the stress groove, and the stress disc is inserted into the stress groove and extrudes and flattens the yarn; the interior of the yarn stress groove is extruded and flattened, the stress roller is integrally designed to be flat, heat generated by the heating coil can be fully utilized, a large amount of energy is prevented from being wasted, and practicability is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of yarn processing, in particular to a yarn extrusion flattening device. Background Art

[0002] Yarn is a textile product that is processed into a certain fineness using various textile fibers and is used for weaving, rope making, thread making, knitting and embroidery, etc. Yarn is classified according to raw materials, including pure spun yarn and blended yarn. Pure spun yarn is yarn spun from one fiber material, and blended yarn is yarn spun from two or more fibers. Blended yarn is more practical in daily life because blended yarn has the excellent material properties of multiple yarns. The yarn is in a plush state before spinning and needs to be squeezed and flattened to facilitate winding and subsequent spinning work. For this reason, a yarn squeezing and flattening device is proposed;

[0003] To solve the above problems, after searching, a Chinese patent with the authorization announcement number CN208501191U discloses a yarn squeezing and flattening device; the invention includes that as the second yarn roller rotates and generates heat, the yarn passing through the second yarn roller sleeve and the third yarn roller is squeezed and flattened by the two, and the fourth roller shaft is driven to rotate by the second motor, thereby driving the fourth yarn roller to rotate, and the squeezed and flattened yarn is wound up;

[0004] In actual use, the yarn is thinner and the second yarn roller sleeve is longer. The heat generated by the second yarn roller sleeve is only used for heating the position in contact with the yarn, while the heat generated at other positions of the second yarn roller sleeve is wasted, consuming a lot of energy and is not practical. Utility Model Content

[0005] The purpose of the utility model is to provide a yarn squeezing and flattening device to solve the defects mentioned in the above background technology.

[0006] To achieve the above-mentioned purpose, a yarn extrusion flattening device is provided, comprising a force-bearing roller, a force-bearing groove is provided on the outer surface of the force-bearing roller, and a flattening roller is installed above the force-bearing roller, and rotating shafts are fixedly installed on the sides of the flattening roller and the force-bearing roller, and a receiving groove is provided inside the force-bearing roller, a heating seat is installed inside the receiving groove, and a heating coil is fixedly arranged on the outer side of the heating seat, and a power supply compartment is provided inside the heating seat, and three groups of screw holes are evenly provided on the surface of the heating seat, the outer side of the heating seat is covered with a rear cover, and a plurality of groups of through holes are evenly provided on the rear cover, and fixing bolts are screwed through the through holes on the rear cover and fixed to the inside of the screw holes provided on the surface of the heating seat, a sealing cylinder is fixedly provided on the surface wall of the rear cover, and a limiting opening is provided at the bottom of the receiving groove.

[0007] Preferably, a force-bearing disk is fixedly arranged on the outer surface of the flattening roller, and the force-bearing disk is adapted to the size of the force-bearing groove, and the force-bearing disk is inserted into the inside of the force-bearing groove.

[0008] Preferably, the yarn is inserted into the stress-bearing groove, and the stress-bearing disk is inserted into the stress-bearing groove to squeeze and flatten the yarn.

[0009] Preferably, three groups of positioning grooves are evenly arranged on the side of the force-bearing roller, and three groups of positioning pieces are evenly arranged on the outer circumferential position of the rear cover, and the sizes of the positioning pieces and the positioning grooves are adapted.

[0010] Preferably, the positioning piece is inserted into the interior of the positioning groove, and a screw hole is provided inside the positioning groove. At the same time, the fixing bolt passes through the through hole provided on the positioning piece and is screwed and fixed in the screw hole provided inside the positioning groove. The force-bearing roller and the rear cover are positioned and installed by the positioning piece and the positioning groove. The cross-sections of the positioning piece and the positioning groove are both dovetail-shaped.

[0011] Preferably, the heating coils are evenly distributed in a spiral shape on the outside of the cylindrical heating seat, and the size of the power supply compartment inside the heating seat is matched with the size of the sealing cylinder, and the sealing cylinder is plugged into the inner wall surface of the power supply compartment.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] The yarn is inserted into the stress groove, and the stress disk is inserted into the stress groove to squeeze and flatten the yarn; the inside of the yarn stress groove is squeezed and flattened, and the stress roller is designed to be flat as a whole, which can fully utilize the heat generated by the heating coil, avoid a large amount of energy waste, and is practical;

[0014] Yarns are inserted into the stress groove, and the stress disk is inserted into the stress groove to squeeze and flatten the yarn. When the yarn is stressed and flattened inside the stress groove, the inside of the stress groove is heated by the heating coil, so that the yarn is heated while being squeezed and flattened. The heating can better fix the fiber structure of the yarn in the flattened state, thereby enhancing the shaping effect of the yarn, making it less likely to return to its original shape during subsequent use, and maintaining the stability of the shape after flattening. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front view of the structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the force-bearing roller structure of the utility model;

[0017] Figure 3 The utility model structure Figure 1 Bottom view of

[0018] Figure 4 The utility model structure Figure 1 Top view of the .

[0019] Numbers in the figure: 1. force-bearing roller; 2. force-bearing groove; 3. positioning groove; 4. receiving groove; 41. limiting opening; 5. heating coil; 6. heating seat; 7. positioning plate; 8. back cover; 81. sealing cylinder; 9. power supply compartment; 10. flattening roller; 11. force-bearing disk. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 The utility model provides a yarn extrusion flattening device, comprising a force-bearing roller 1, a force-bearing groove 2 is provided on the outer surface of the force-bearing roller 1, and a flattening roller 10 is installed above the force-bearing roller 1, and the flattening roller 10 and the side of the force-bearing roller 1 are fixedly installed with a rotating shaft, and a receiving groove 4 is provided inside the force-bearing roller 1, a heating seat 6 is installed inside the receiving groove 4, and a heating coil 5 is fixedly arranged on the outer side of the heating seat 6, and a power supply compartment 9 is provided inside the heating seat 6, and three groups of screw holes are evenly provided on the surface of the heating seat 6, the outer side of the heating seat 6 is covered with a rear cover 8, and a plurality of groups of through holes are evenly provided on the rear cover 8, and fixing bolts pass through the through holes on the rear cover 8 and are screwed and fixed inside the screw holes provided on the surface of the heating seat 6, a sealing cylinder 81 is fixedly provided on the surface wall of the rear cover 8, and a limiting opening 41 is provided at the bottom of the receiving groove 4.

[0022] Working principle: When in use, yarn is inserted into the stress groove 2, and the stress disk 11 is inserted into the stress groove 2 to squeeze and flatten the yarn. When the yarn is stressed and flattened inside the stress groove 2, the inside of the stress groove 2 is heated by the heating coil 5, so that the yarn is heated while being squeezed and flattened. The heating can better fix the fiber structure of the yarn in the flattened state, thereby enhancing the shaping effect of the yarn, making it less likely to return to its original state during subsequent use, maintaining the stability of the shape after flattening, and being practical.

[0023] As a preferred embodiment, a force-bearing disk 11 is fixedly disposed on the outer surface of the flattening roller 10 , and the force-bearing disk 11 is adapted to the size of the force-bearing groove 2 , and the force-bearing disk 11 is inserted into the inside of the force-bearing groove 2 .

[0024] The yarn is inserted into the stress groove 2, and the stress disk 11 is inserted into the stress groove 2 to squeeze and flatten the yarn.

[0025] like Figure 1-4As shown: three groups of positioning grooves 3 are evenly arranged on the side of the force-bearing roller 1, and three groups of positioning pieces 7 are evenly arranged on the outer circumferential position of the rear cover 8, and the size of the positioning pieces 7 is adapted to the size of the positioning grooves 3;

[0026] When assembling the force-bearing roller 1, first, the rear cover 8 is covered on the outside of the heating seat 6 and fixed by three sets of bolts, and then the heating seat 6 is inserted into the inside of the receiving groove 4, so that the three sets of positioning pieces 7 are respectively inserted into the inside of the three sets of positioning grooves 3, and fixed with bolts, and the assembly of the force-bearing roller 1 is completed;

[0027] In order to further ensure the stability of the heating seat 6 inside the accommodating groove 4, a limit column is fixedly arranged at the end of the heating seat 6. At the same time, this limit column is inserted into the inside of the limit opening 41 to support the heating seat 6. The heating coil 5 on the outside of the heating seat 6 can be powered by the power supply installed in the power supply compartment 9, and a hole can be opened on the outside of the heating seat 6 for threading.

[0028] As a preferred embodiment, the positioning piece 7 is inserted into the interior of the positioning groove 3, and a screw hole is opened inside the positioning groove 3. At the same time, the fixing bolt passes through the through hole opened on the positioning piece 7 and is screwed and fixed in the screw hole opened inside the positioning groove 3. The force roller 1 and the rear cover 8 are positioned and installed by the positioning piece 7 and the positioning groove 3. The cross-sections of the positioning piece 7 and the positioning groove 3 are both dovetail-shaped.

[0029] As a preferred embodiment, the heating coil 5 is evenly distributed in a spiral shape on the outside of the cylindrical heating seat 6, and the size of the power supply compartment 9 inside the heating seat 6 is adapted to the size of the sealing tube 81, and the sealing tube 81 is inserted into the inner wall surface of the power supply compartment 9.

[0030] like Figure 1-4 As shown: the yarn is inserted into the stress groove 2, and the stress disk 11 is inserted into the stress groove 2 to squeeze and flatten the yarn; the inside of the yarn stress groove 2 is squeezed and flattened, and the stress roller 1 is designed to be flat as a whole, which can fully utilize the heat generated by the heating coil 5 and avoid a large amount of energy waste.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A yarn squeezing and flattening device, comprising a force-bearing roller (1), characterized in that: The outer surface of the force-bearing roller (1) is provided with a force-bearing groove (2), and a flattening roller (10) is installed above the force-bearing roller (1), and rotating shafts are fixedly installed on the sides of the flattening roller (10) and the force-bearing roller (1), and a receiving groove (4) is provided inside the force-bearing roller (1), and a heating seat (6) is installed inside the receiving groove (4), and a heating coil (5) is fixedly arranged outside the heating seat (6), and a power supply compartment (9) is provided inside the heating seat (6), and three groups of screw holes are evenly provided on the surface of the heating seat (6), and the outer side of the heating seat (6) is covered with a rear cover (8), and a plurality of through holes are evenly provided on the rear cover (8), and fixing bolts pass through the through holes on the rear cover (8) and are screwed and fixed inside the screw holes provided on the surface of the heating seat (6), and a sealing cylinder (81) is fixedly provided on the surface wall of the rear cover (8), and a limiting opening (41) is provided at the bottom of the receiving groove (4).

2. The yarn squeezing and flattening device according to claim 1, characterized in that: A force-bearing disk (11) is fixedly disposed on the outer surface of the flattening roller (10), and the force-bearing disk (11) is adapted to the size of the force-bearing groove (2), while the force-bearing disk (11) is inserted into the interior of the force-bearing groove (2).

3. The yarn squeezing and flattening device according to claim 2, characterized in that: The inside of the force-bearing groove (2) is interlaced with yarn, and the force-bearing disc (11) is inserted into the inside of the force-bearing groove (2) to squeeze and flatten the yarn.

4. The yarn squeezing and flattening device according to claim 1, characterized in that: Three groups of positioning grooves (3) are evenly arranged on the side of the force-bearing roller (1), and three groups of positioning pieces (7) are evenly arranged at circumferential positions on the outer side of the rear cover (8), and the sizes of the positioning pieces (7) and the positioning grooves (3) are adapted.

5. The yarn squeezing and flattening device according to claim 4, characterized in that: The positioning piece (7) is inserted into the interior of the positioning groove (3), and a screw hole is provided in the interior of the positioning groove (3). At the same time, a fixing bolt passes through a through hole provided on the positioning piece (7) and is screwed and fixed in the screw hole provided in the interior of the positioning groove (3). The force-bearing roller (1) and the rear cover (8) are positioned and installed via the positioning piece (7) and the positioning groove (3). The cross-sections of the positioning piece (7) and the positioning groove (3) are both dovetail-shaped.

6. The yarn squeezing and flattening device according to claim 1, characterized in that: The heating coil (5) is evenly distributed in a spiral shape on the outside of the cylindrical heating seat (6), and the size of the power supply compartment (9) inside the heating seat (6) is compatible with the size of the sealing cylinder (81), while the sealing cylinder (81) is plugged into the inner wall surface of the power supply compartment (9).

Citation Information

Patent Citations

  • Extrusion fasciation device of yarn

    CN208501191U