Loom for producing blended polyester cotton yarn-dyed fabric

By designing a combination of cloth air box and cleaning soft brushes in the loom, combined with the servo motor driving gears and tooth blocks, efficient cleaning of dust and impurities on the surface of the fabric is achieved; at the same time, the use of bidirectional threaded rods and supporting rubber wheels ensures the limit leveling of the fabric, solves the problems of poor cleaning effect of existing looms and unstable cloth rolling, and improves production quality.

CN222821791UActive Publication Date: 2025-05-02JIAXING JIAFU TEXTILE TECH CO LTD
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Patent Information

Application Number
CN202421854703.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-05-02
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

Existing looms have poor results when cleaning dust and impurities on the surface of the fabric, and it is difficult to easily carry out limiting of the fabric, affecting production quality.

Method used

A weaving machine for the production of blended polyester-cotton weaving fabrics is designed, using a combination of a cloth air box and a cleaning soft brush. The servo motor drives the gears and teeth blocks to realize the rotation of the cloth air box and the dust cleaning; at the same time, the second servo motor drives the bidirectional threaded rod and the supporting rubber wheel to achieve limit leveling of the fabric.

Benefits of technology

It effectively improves the cleaning effect of dust and impurities on the surface of the fabric, ensures the smooth winding of the fabric, and improves the stability and quality of the production process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222821791U_ABST
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Abstract

The utility model provides a weaving machine for production of blended polyester cotton yarn-dyed fabric, belongs to the field of weaving machines, and aims to solve the problem that cloth is inconvenient to limit and roll conveniently, the weaving machine comprises a weaving machine body, a mounting frame is fixedly connected to the weaving machine body, a material frame is mounted on the mounting frame, and a sliding block is fixedly connected to a connecting box. The device is provided with the supporting rubber wheels; when rolled cloth is limited and leveled, a second servo motor on a fixing plate can be started, the second servo motor drives a two-way threaded rod to operate, when the two-way threaded rod rotates, a connecting block can be driven to move inwards at the same time, and when the connecting block moves, the cloth can be clamped and limited through a supporting rubber wheel in a connecting box; and when the connecting box moves, the connecting box can stably move through sliding supporting of the sliding blocks on the sliding rods, the supporting rubber wheels can level and limit the flattened cloth, and the situation that the cloth is wrinkled, and the winding effect is affected is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of looms, in particular to a loom for producing blended polyester-cotton color-dyed fabrics. Background Art

[0002] With the continuous development of social economy and the continuous increase of population, people's demand for cloth is also increasing. In order to meet people's growing needs, looms have improved the production efficiency of cloth. Looms are a kind of mechanical equipment used to produce cloth. The basic principle is to use the working parts on the loom, such as loom shuttle, loom reed, loom beam, etc., to weave yarn or satin and other materials through weaving, interlacing and other methods to make different kinds of fabrics. It is suitable for the production of plain and textured fabrics, fine and high-density fabrics and large-scale fabrics. Blended polyester-cotton yarn-dyed fabric is a blended fabric combining polyester and cotton fibers. It is made into fabrics with different colors or patterns through yarn-dyed weaving process. This kind of fabric usually has the wear resistance, wrinkle resistance and easy cleaning characteristics of polyester, while also retaining the breathability and comfort of cotton fibers.

[0003] However, most looms now have the following problems:

[0004] For example, a loom with high-efficiency dust removal and publication number CN218175270U can clean the dust on the surface of the passing cloth through a scraper column, but the scraper column used is in a fixed state, and the cleaning effect is poor only by moving the cloth, and it is impossible to achieve uniform and sufficient cleaning, and it is inconvenient to fully clean and collect the dust and impurities on the surface of the cloth; at the same time, when collecting the cloth after production, the cloth is affected by external forces and is prone to wrinkles. If it is not sorted, it is easy to affect the stability of the cloth winding and the quality of production, and it is inconvenient to conveniently limit the cloth winding.

[0005] Therefore we make improvements to this and propose a loom for producing blended polyester-cotton yarn-dyed fabrics. Utility Model Content

[0006] The purpose of the utility model is to solve the existing problems of inconvenience in fully cleaning and collecting dust and impurities on the surface of the cloth and inconvenience in convenient limited-position rolling of the cloth.

[0007] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0008] A loom for producing blended polyester-cotton yarn-dyed fabrics is developed to improve the above problems.

[0009] The specific application is as follows:

[0010] The invention comprises a loom body, a mounting frame fixedly connected to the loom body, a material rack installed on the mounting frame, a protection box fixedly connected to the mounting frame, a first servo motor fixedly connected to the protection box, a gear fixedly connected to the output shaft of the first servo motor, a gear meshingly connected to the gear with a tooth block, an air cloth box fixedly connected to the tooth block, a connecting pipe connected to the air cloth box via a sealing bearing, a collecting box fixedly connected to the connecting pipe, the collecting box fixedly connected to the protection box, a sealing plate bolted to the collecting box, a protection net fixedly connected to the collecting box, a pump body fixedly connected to the collecting box, an air suction pipe fixedly connected to the collecting box, and a A connecting plate is provided, a cleaning soft brush is fixedly connected to the connecting plate, a fixing box is fixedly connected to the collecting box, a spring is fixedly connected in the fixing box, the other end of the spring is fixedly connected to a limiting plate, a clamping rod is fixedly connected to the limiting plate, a pulling plate is fixedly connected to the limiting plate, the mounting frame is fixedly connected to the fixing plate, a second servo motor is fixedly connected to the fixing plate, an output shaft of the second servo motor is fixedly connected to a bidirectional threaded rod, the bidirectional threaded rod is rotatably connected in the fixing plate, a connecting block is threadedly connected on the bidirectional threaded rod, a connecting box is fixedly connected to the connecting block, a supporting rubber wheel is rotatably connected in the connecting box, and a slider is fixedly connected to the connecting box.

[0011] As a preferred technical solution of the present application, the output shaft of the first servo motor is fixedly connected to the center of the gear, and the center line of the gear and the center line of the gear block are on the same horizontal line.

[0012] As a preferred technical solution of the present application, the air intake pipes are evenly distributed on the air distribution box, and the side end surface of the limiting plate is in contact with the inner side surface of the fixed box.

[0013] As a preferred technical solution of the present application, the fixed boxes are symmetrically distributed on the left and right sides of the air distribution box, and the fixed boxes correspond one-to-one with the clamping rods through the limiting plates.

[0014] As a preferred technical solution of the present application, the output shaft of the second servo motor is fixedly connected to the center of one end of the bidirectional threaded rod, and the side end surface of the connecting block is in contact with the inner side surface of the fixing plate.

[0015] As a preferred technical solution of the present application, the upper limit sliding connection of the slider is connected with a sliding rod, the sliding rod is fixedly connected in a fixed plate, and the center line of the fixed plate is in the same horizontal line as the center line of the slider.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] In the scheme of this application:

[0018] 1. An air cloth box is provided; when cleaning dust and impurities, the first servo motor on the protective box can be turned on to drive the gear to operate. When the gear rotates, it can drive the air cloth box to rotate on the connecting pipe through the tooth block. When the air cloth box rotates, the dust and impurities on the surface of the cloth can be cleaned by a clean soft brush. While cleaning, the pump body can be turned on, and the pump body can absorb and collect the cleaned dust and impurities through the suction pipe on the air cloth box, and then transport them to the collection box through the connecting pipe. The pump body can be protected by the protective net to prevent dust from affecting the pump body, thereby improving the cleaning effect and avoiding affecting the quality of cloth production.

[0019] 2. A supporting rubber wheel is provided; when the rolled cloth is limited and leveled, the second servo motor on the fixed plate can be turned on, and the second servo motor drives the bidirectional threaded rod to operate. When the bidirectional threaded rod rotates, it can drive the connecting block to move inward at the same time. When the connecting block moves, it can clamp and limit the cloth through the supporting rubber wheel in the connecting box. When the connecting box moves, it can move smoothly under the sliding support of the slider on the sliding rod. The supporting rubber wheel can level and limit the pulled cloth to avoid wrinkles in the cloth, which affects the rolling effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the overall three-dimensional structure of a loom for producing blended polyester-cotton yarn-dyed fabrics provided in this application;

[0021] Figure 2 A schematic diagram of the side view of the mounting frame of a loom for producing blended polyester-cotton yarn-dyed fabrics provided in this application;

[0022] Figure 3 A schematic diagram of the side view of the protective box of a loom for producing blended polyester-cotton yarn-dyed fabrics provided in this application;

[0023] Figure 4 The invention relates to a loom for producing a blended polyester-cotton yarn-dyed fabric provided in this application. Figure 3 The enlarged structural diagram at A in the middle;

[0024] Figure 5 A schematic diagram of the structure of a cleaning soft brush for a loom used for producing blended polyester-cotton yarn-dyed fabrics provided in the present application, viewed from above;

[0025] Figure 6 A schematic diagram of the top view of the fixed box of a loom for producing blended polyester-cotton yarn-dyed fabric provided in this application;

[0026] Figure 7 A schematic diagram of the top view of the fabric air box of a loom for producing blended polyester-cotton yarn-dyed fabric provided in this application;

[0027] Figure 8A schematic side view of the structure of a bidirectional threaded rod of a loom for producing blended polyester-cotton yarn-dyed fabrics provided in this application.

[0028] Markings in the figure: 1. Loom body; 2. Mounting frame; 3. Material rack; 4. Protection box; 5. First servo motor; 6. Gear; 7. Gear block; 8. Air box; 9. Connecting pipe; 10. Collecting box; 11. Sealing plate; 12. Protective net; 13. Pump body; 14. Suction pipe; 15. Connecting plate; 16. Cleaning soft brush; 17. Fixed box; 18. Spring; 19. Limiting plate; 20. Clamping rod; 21. Pull plate; 22. Fixed plate; 23. Second servo motor; 24. Bidirectional threaded rod; 25. Connecting block; 26. Connecting box; 27. Support rubber wheel; 28. Sliding block; 29. ​​Sliding rod. DETAILED DESCRIPTION

[0029] To make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments.

[0030] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the present invention to be protected, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0032] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0033] In the description of the present utility model, it should be noted that the orientation or position relationship indicated by the terms "upper", "lower", etc. is based on the orientation or position relationship shown in the drawings, or the orientation or position relationship in which the product is usually placed when in use, or the orientation or position relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0034] Embodiment 1:

[0035] like Figure 1-8 As shown, this embodiment proposes a loom for producing blended polyester-cotton color-woven fabrics, including a loom body 1, a mounting frame 2 is fixedly connected to the loom body 1, a material frame 3 is installed on the mounting frame 2, a protection box 4 is fixedly connected to the mounting frame 2, a first servo motor 5 is fixedly connected to the protection box 4, an output shaft of the first servo motor 5 is fixedly connected to a gear 6, the gear 6 is meshingly connected to a tooth block 7, a cloth air box 8 is fixedly connected to the tooth block 7, the cloth air box 8 is connected to a connecting pipe 9 through a sealed bearing, a collecting box 10 is fixedly connected to the connecting pipe 9, the collecting box 10 is fixedly connected to the protection box 4, a sealing plate 11 is bolted to the collecting box 10, a protective net 12 is fixedly connected to the collecting box 10, a pump body 13 is fixedly connected to the collecting box 10, an air intake pipe 14 is fixedly connected to the collecting box 10, and the collecting box A connecting plate 15 is provided on 10, and a cleaning soft brush 16 is fixedly connected to the connecting plate 15. A fixing box 17 is fixedly connected to the collecting box 10, and a spring 18 is fixedly connected in the fixing box 17. The other end of the spring 18 is fixedly connected to a limiting plate 19, and a clamping rod 20 is fixedly connected to the limiting plate 19. A pulling plate 21 is fixedly connected to the limiting plate 19. A fixing plate 22 is fixedly connected to the mounting frame 2, and a second servo motor 23 is fixedly connected to the fixing plate 22. The output shaft of the second servo motor 23 is fixedly connected to a bidirectional threaded rod 24, and the bidirectional threaded rod 24 is rotatably connected in the fixing plate 22. A connecting block 25 is threadedly connected on the bidirectional threaded rod 24, and a connecting box 26 is fixedly connected to the connecting block 25. A supporting rubber wheel 27 is rotatably connected in the connecting box 26, and a slider 28 is fixedly connected to the connecting box 26.

[0036] Embodiment 2:

[0037] The solution in Example 1 is further introduced below in combination with a specific working method, as described below:

[0038] like Figure 3 As shown, as a preferred implementation, on the basis of the above method, further, the output shaft of the first servo motor 5 is fixedly connected to the center of the gear 6, and the center line of the gear 6 and the center line of the tooth block 7 are on the same horizontal line, which can ensure that the gear 6 can drive the tooth block 7 to rotate smoothly when it is running.

[0039] like Figure 4 As shown, as a preferred embodiment, on the basis of the above-mentioned method, the air intake pipes 14 are further evenly distributed on the air distribution box 8, and the side end surface of the limiting plate 19 is in contact with the inner surface of the fixed box 17, which can ensure that the limiting plate 19 can move smoothly with the support of the inner surface of the fixed box 17 when moving.

[0040] like Figure 6As shown, as a preferred embodiment, on the basis of the above method, further, the fixed boxes 17 are symmetrically distributed on the left and right sides of the air distribution box 8, and the fixed boxes 17 correspond one-to-one with the clamping rods 20 through the limiting plates 19, which can ensure that the clamping rods 20 on both sides can be stably engaged in the connecting plate 15 for limited engagement.

[0041] like Figure 8 As shown, as a preferred embodiment, on the basis of the above method, further, the output shaft of the second servo motor 23 is fixedly connected to the center part of one end of the bidirectional threaded rod 24, and the side end face of the connecting block 25 is in contact with the inner side face of the fixed plate 22, which can ensure that the connecting block 25 can move smoothly through the support of the inner side face of the fixed plate 22 when moving.

[0042] like Figure 8 As shown, as a preferred embodiment, on the basis of the above method, further, the slider 28 is slidably connected to the upper limit position with a slide rod 29, and the slide rod 29 is fixedly connected in the fixed plate 22. The center line of the fixed plate 22 and the center line of the slider 28 are on the same horizontal line, which can ensure that the fixed plate 22 and the slider 28 cooperate to drive the connection box 26 to move smoothly.

[0043] Specifically, the loom for producing blended polyester-cotton yarn-dyed fabric is used in combination with Figure 1-8 When weaving cloth, the material roll can be mounted on the material rack 3 on the mounting frame 2, and then the cloth is woven through the loom body 1. After the production is completed, when the dust and impurities need to be cleaned, the first servo motor 5 on the protective box 4 can be turned on to drive the gear 6 to operate. When the gear 6 rotates, it can drive the cloth air box 8 to rotate on the connecting pipe 9 through the tooth block 7. When the cloth air box 8 rotates, it can clean the dust and impurities on the surface of the cloth through the cleaning soft brush 16. While cleaning, the pump body 13 can be turned on. The pump body 13 can absorb and collect the cleaned dust and impurities through the suction pipe 14 on the cloth air box 8, and then transport them to the collection box 10 through the connecting pipe 9. The pump body 13 can be protected by the protective net 12 to prevent dust from affecting the pump body 13, thereby improving the cleaning effect and avoiding affecting the quality of cloth production.

[0044] When it is necessary to clean the dust and impurities in the collection box 10, the sealing plate 11 on the collection box 10 can be opened to clean and collect the dust and impurities in the collection box 10. When it is necessary to replace the cleaning soft brush 16, the pull plate 21 on the fixed box 17 on both sides can be squeezed, and the pull plate 21 drives the limit plate 19 to move. The limit plate 19 can squeeze the spring 18 when moving, and the limit plate 19 can separate the card rod 20 from the connecting plate 15. After the connecting plate 15 is not blocked, the connecting plate 15 can be 15 is taken out and the cleaning soft brush 16 on the connecting plate 15 is replaced. When the replaced cleaning soft brush 16 is fixed to the connecting plate 15, the connecting plate 15 can be inserted into the air cloth box 8, and the pull plates 21 on both sides are loosened. Under the push of the spring 18, the limit plate 19 is driven to reset. The limit plate 19 can engage the clamping rod 20 in the connecting plate 15, fix the connecting plate 15 and the installed cleaning soft brush 16, facilitate the replacement of the worn cleaning soft brush 16, and improve the cleaning effect.

[0045] When limiting and leveling the rolled fabric, the second servo motor 23 on the fixed plate 22 can be turned on, and the second servo motor 23 drives the bidirectional threaded rod 24 to operate. When the bidirectional threaded rod 24 rotates, it can drive the connecting block 25 to move inward at the same time. When the connecting block 25 moves, it can clamp and limit the fabric through the supporting rubber wheel 27 in the connecting box 26. When the connecting box 26 moves, it can move smoothly under the sliding support of the slider 28 on the slide rod 29. The supporting rubber wheel 27 can level and limit the flattened fabric to avoid wrinkles in the fabric, which affects the rolling effect.

[0046] The above embodiments are only used to illustrate the utility model but not to limit the technical solutions described in the utility model. Although the present invention has been described in detail with reference to the above embodiments, the utility model is not limited to the above specific implementation methods. Therefore, any modification or equivalent replacement of the utility model; and all technical solutions and improvements that do not deviate from the spirit and scope of the utility model are included in the scope of the claims of the utility model.

Claims

1. A loom for producing blended polyester-cotton yarn-dyed fabrics, comprising a loom body (1), characterized in that: The loom body (1) is fixedly connected to a mounting frame (2), a material frame (3) is mounted on the mounting frame (2), a protection box (4) is fixedly connected to the mounting frame (2), a first servo motor (5) is fixedly connected to the protection box (4), an output shaft of the first servo motor (5) is fixedly connected to a gear (6), the gear (6) is meshingly connected to a tooth block (7), a cloth air box (8) is fixedly connected to the tooth block (7), and the cloth air box (8) is connected to the air box via a sealed bearing. A connecting pipe (9) is provided, the connecting pipe (9) is fixedly connected to a collecting box (10), the collecting box (10) is fixedly connected to a protective box (4), a sealing plate (11) is bolted to the collecting box (10), a protective net (12) is fixedly connected to the collecting box (10), a pump body (13) is fixedly connected to the collecting box (10), an air intake pipe (14) is fixedly connected to the collecting box (10), a connecting plate (15) is provided on the collecting box (10), and the A cleaning soft brush (16) is fixedly connected to the connecting plate (15), a fixing box (17) is fixedly connected to the collecting box (10), a spring (18) is fixedly connected inside the fixing box (17), the other end of the spring (18) is fixedly connected to a limiting plate (19), a clamping rod (20) is fixedly connected to the limiting plate (19), a pulling plate (21) is fixedly connected to the limiting plate (19), a fixing plate (22) is fixedly connected to the mounting frame (2), and the fixing plate (22) A second servo motor (23) is fixedly connected to the upper surface; the output shaft of the second servo motor (23) is fixedly connected to a bidirectional threaded rod (24); the bidirectional threaded rod (24) is rotatably connected to the fixed plate (22); a connecting block (25) is threadedly connected to the bidirectional threaded rod (24); a connecting box (26) is fixedly connected to the connecting block (25); a supporting rubber wheel (27) is rotatably connected to the connecting box (26); and a sliding block (28) is fixedly connected to the connecting box (26).

2. A loom for producing blended polyester-cotton yarn-dyed fabric according to claim 1, characterized in that: The output shaft of the first servo motor (5) is fixedly connected to the center of the gear (6), and the center line of the gear (6) and the center line of the gear block (7) are on the same horizontal line.

3. A loom for producing blended polyester-cotton yarn-dyed fabric according to claim 1, characterized in that: The air intake pipes (14) are evenly distributed on the air distribution box (8), and the side end surface of the limit plate (19) is in contact with the inner side surface of the fixed box (17).

4. A loom for producing blended polyester-cotton yarn-dyed fabric according to claim 1, characterized in that: The fixed boxes (17) are symmetrically distributed on the left and right sides of the air distribution box (8), and the fixed boxes (17) correspond one-to-one with the clamping rods (20) through the limiting plates (19).

5. A loom for producing blended polyester-cotton yarn-dyed fabric according to claim 1, characterized in that: The output shaft of the second servo motor (23) is fixedly connected to the center of one end of the bidirectional threaded rod (24), and the side end surface of the connecting block (25) is in contact with the inner side surface of the fixing plate (22).

6. A loom for producing blended polyester-cotton yarn-dyed fabric according to claim 1, characterized in that: The slider (28) is slidably connected to the upper limit position with a slide rod (29), and the slide rod (29) is fixedly connected in a fixed plate (22), and the center line of the fixed plate (22) and the center line of the slider (28) are on the same horizontal line.