Felt frame for high-speed multi-axial warp knitting machine

By designing a high-speed multi-axial warp knitting machine felt frame with movable brackets and tension control components, the problem of wrinkles and offsets during felt-guided feeding is solved, and production efficiency and product quality are improved.

CN222821807UActive Publication Date: 2025-05-02CHANGZHOU HONGFA ZONGHENG ADVANCED MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202421633263.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-10
Publication Date
2025-05-02
Estimated Expiration
2034-07-10

AI Technical Summary

Technical Problem

High-speed multi-axial warp knitting machines are prone to wrinkles and offsets during felt-guided feeding, affecting product quality.

Method used

A felt frame for high-speed multi-axial warp knitting machine including brackets, chucks, air-swelling shafts and tension control components is designed. The bottom of the bracket is equipped with rollers that allow it to move on the ground to adjust position. The air spike shaft is used to guide the felt and maintains proper tension through the tension control assembly, reducing wrinkles and offsets.

Benefits of technology

By adjusting the position of the felt frame and controlling the felt tension, the wrinkles and offset problems that appear during the guide feeding process are effectively solved, and the production efficiency and product quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of knitting machines, in particular to a felt frame for a high-speed multi-axial warp knitting machine, which comprises a bracket, rollers are arranged at the bottom of the bracket, and the bracket is movably arranged on the ground through the rollers; the two chucks are arranged on the bracket and located at the two ends of the bracket in the length direction. The air expansion shaft is arranged between the two chucks, the air expansion shaft is horizontally arranged, and the felt is arranged on the air expansion shaft. According to the utility model, the bottom of the bracket is provided with the rollers, so that the bracket can move on the ground through the rollers. The felt frame can be adjusted according to actual requirements to ensure that the felt frame is aligned with the position of the warp knitting machine, felt wrinkles and deviation are avoided, the felt is arranged on the air swelling shaft, and the felt is ensured to always keep proper tension in the guiding and feeding process through the tension control function of the air swelling shaft, so that wrinkles and deviation are reduced, and the quality of the felt is improved. The problems of wrinkles and deviation occurring in the felt guiding and feeding process of an existing high-speed multi-axial warp knitting machine can be effectively solved, and the production efficiency and the product quality are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of knitting machines, in particular to a felt frame for a high-speed multi-axial warp knitting machine. Background Art

[0002] High-speed multi-axial warp knitting machines are mostly used to produce composite fabrics. During the production process, the felt usually needs to be guided and fed. Since the high-speed multi-axial warp knitting machine itself is large in size, the felt is usually placed at the bottom of the frame of the high-speed multi-axial warp knitting machine to save space.

[0003] In the prior art, the felt frame is usually fixedly arranged. During the production process, if the position of the felt frame is not aligned with the warp knitting position, the felt is likely to be wrinkled or offset, thus affecting product quality.

[0004] The information disclosed in this background technology section is only intended to deepen the understanding of the overall background technology of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to those skilled in the art. Utility Model Content

[0005] The utility model provides a felt frame for a high-speed multi-axial warp knitting machine, thereby effectively solving the problems in the background technology.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a felt frame for a high-speed multi-axial warp knitting machine, comprising:

[0007] A bracket, wherein a roller is disposed at the bottom of the bracket, and the bracket can be movably disposed on the ground through the roller;

[0008] Two chucks, the two chucks are arranged on the bracket and located at two ends of the bracket in the length direction;

[0009] An air inflation shaft is arranged between the two chucks, the air inflation shaft is arranged horizontally, and the felt is arranged on the air inflation shaft.

[0010] Furthermore, a guide rail is provided on the ground, the roller is located in the guide rail, and the guide rail limits the rotational movement of the roller.

[0011] Furthermore, a brake is provided on the roller, and when the bracket moves to a position, the position is fixed by the brake to limit the rotation of the roller.

[0012] Furthermore, a tension control component is provided on one of the chucks, and the tension control component provides a set resistance when the air inflation shaft rotates, so as to control the tension of the felt during unwinding.

[0013] Furthermore, the tension control assembly comprises:

[0014] A tension wheel, which is arranged on the chuck and rotates synchronously with the air expansion shaft;

[0015] A friction assembly is at least partially in contact with the tension wheel to provide a set resistance when the tension wheel rotates.

[0016] Furthermore, the friction assembly comprises:

[0017] A belt, one end of which is fixedly disposed on the bracket and at least partially wound around the tension wheel;

[0018] A tension spring is arranged at the other end of the belt and fixedly arranged on the bracket.

[0019] Furthermore, an adjusting screw is provided at one end of the tension spring fixedly arranged on the bracket, and the adjusting screw is threadedly connected to the bracket. When the adjusting screw is adjusted, the elastic force of the tension spring is adjusted.

[0020] Furthermore, the tension wheel is provided with an annular groove along the circumferential direction, and the belt is arranged in the annular groove.

[0021] The beneficial effects of the utility model are as follows: the utility model is provided with rollers at the bottom of the bracket, and the bracket can be moved on the ground by the rollers. This allows the felt frame to be adjusted according to actual needs to ensure alignment with the position of the warp knitting machine, avoid wrinkles and offsets of the felt, and the felt is set on the air expansion shaft, and through the tension control function of the air expansion shaft, it is ensured that the felt always maintains appropriate tension during the guide feeding process, reduces wrinkles and offsets, and can effectively solve the wrinkle and offset problems that occur in the existing high-speed multi-axial warp knitting machine during the felt guide feeding process, and improve production efficiency and product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0023] Figure 1 It is a schematic diagram of the structure of the utility model;

[0024] Figure 2 for Figure 1 Side view in;

[0025] Figure 3 It is a structural schematic diagram of the tension control component;

[0026] Figure 4 A side view of the tension wheel. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0028] In the description of the present invention, it should be noted that the directions or positional relationships indicated by “center”, “up”, “down”, “left”, “right”, “vertical”, “horizontal”, “inside” and “outside”, etc., are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] like Figures 1 to 4 As shown: A felt frame for a high-speed multi-axial warp knitting machine, comprising:

[0031] A bracket 1, a roller 11 is arranged at the bottom of the bracket 1, and the bracket 1 can be movably arranged on the ground through the roller 11;

[0032] Two chucks 2, the two chucks 2 are arranged on the bracket 1 and are located at two ends of the bracket 1 in the length direction;

[0033] The air expansion shaft 3 is arranged between the two chucks 2 , the air expansion shaft 3 is arranged horizontally, and the felt is arranged on the air expansion shaft 3 .

[0034] The bottom of the bracket 1 is provided with a roller 11, and the bracket 1 can be moved on the ground through the roller 11. This allows the felt frame to be adjusted according to actual needs to ensure alignment with the position of the warp knitting machine to avoid felt wrinkles and deviations. The felt is set on the air expansion shaft 3, and through the tension control function of the air expansion shaft 3, it is ensured that the felt always maintains appropriate tension during the guided feeding process, reducing wrinkles and deviations, which can effectively solve the wrinkle and deviation problems that occur in the felt guided feeding process of the existing high-speed multi-axial warp knitting machine, and improve production efficiency and product quality.

[0035] In this embodiment, a guide rail 4 is further provided on the ground, and the roller 11 is located in the guide rail 4 , and the guide rail 4 limits the rotational movement of the roller 11 .

[0036] The roller 11 at the bottom of the bracket 1 is located in the guide rail 4 on the ground. The guide rail 4 limits the movement of the roller 11 to ensure that the bracket 1 can only move along the path specified by the guide rail 4, avoiding the problem of position deviation caused by free movement. By setting the guide rail 4 on the ground and limiting the roller 11 of the bracket 1, the design of the felt frame for the high-speed multi-axial warp knitting machine can be further optimized. This improvement not only improves the accuracy and stability of the movement of the bracket 1, but also further reduces the possibility of wrinkles and deviations in the felt guiding process, ensuring a more efficient production process and higher product quality.

[0037] The roller 11 is provided with a brake 111 . When the bracket 1 moves to a position, the position is fixed by the brake 111 , thereby limiting the rotation of the roller 11 .

[0038] The design of the felt frame for the high-speed multi-axial warp knitting machine can be further optimized by providing a brake 111 system on the roller 11. The brake 111 system not only improves the movement accuracy and stability of the bracket 1, but also prevents the bracket 1 from positional deviation during the production process, ensuring a more efficient production process and higher product quality.

[0039] In this embodiment, a tension control component 5 is provided on one of the chucks 2. The tension control component 5 provides a set resistance when the air inflation shaft 3 rotates, so as to control the tension of the felt during unwinding.

[0040] The tension control assembly 5 comprises:

[0041] The tension wheel 51 is arranged on the chuck 2 and rotates synchronously with the air expansion shaft 3;

[0042] The friction assembly 52 at least partially contacts the tension wheel 51 and provides a set resistance when the tension wheel 51 rotates.

[0043] By introducing the tension control component 5 into the design of the felt frame for the high-speed multi-axial warp knitting machine, the wrinkle and deviation problems in the felt guiding process can be effectively solved. The tension control component 5 provides a set resistance to accurately control the tension of the felt during unwinding, thereby ensuring the stability and accuracy of the felt guiding.

[0044] As a preferred embodiment of the above, the friction assembly 52 includes:

[0045] A belt 521, one end of which is fixedly disposed on the bracket 1 and at least partially wound around the tension wheel 51;

[0046] The tension spring 522 is disposed at the other end of the belt 521 and is fixedly disposed on the bracket 1 .

[0047] By introducing a friction assembly 52 composed of a belt 521 and a tension spring 522 into the design of a felt frame for a high-speed multi-axial warp knitting machine, the wrinkle and offset problems occurring during the felt guiding process can be effectively solved. The tension control assembly 5 provides a set resistance to accurately control the tension of the felt during unwinding, thereby ensuring the stability and accuracy of the felt guiding.

[0048] Among them, the tension spring 522 is fixedly arranged on one end of the bracket 1 and is provided with an adjusting screw 523, the adjusting screw 523 is threadedly connected to the bracket 1, and the adjusting screw 523 adjusts the elastic force of the tension spring 522 when being adjusted.

[0049] The tension wheel 51 rotates synchronously with the air shaft 3, and the belt 521 is partially wound around the tension wheel 51. The tension spring 522 is connected to the other end of the belt 521 and fixed to the bracket 1. The adjusting screw 523 is threadedly connected to the bracket 1, and the elastic force of the tension spring 522 can be adjusted by adjusting the screw 523. When the tension wheel 51 rotates, the belt 521 provides friction, and the tension spring 522 provides additional resistance. The adjusting screw 523 can accurately adjust the elastic force of the tension spring 522 as needed, thereby controlling the rotation resistance of the tension wheel 51, thereby flexibly controlling the tension, adapting to different production requirements, and ensuring the stability and accuracy of the felt guide.

[0050] As a preferred embodiment of the above, the tension wheel 51 is provided with an annular groove 511 along the circumference, and the belt 521 is arranged in the annular groove 511. The tension wheel 51 is provided with an annular groove 511 along the circumference, and the belt 521 is embedded in the annular groove 511 to ensure the stability of the belt 521 on the tension wheel 51.

[0051] Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the description are only for explaining the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which are within the scope of the present invention. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A felt frame for a high-speed multi-axial warp knitting machine, characterized in that: include: A bracket, wherein a roller is disposed at the bottom of the bracket, and the bracket can be movably disposed on the ground through the roller; Two chucks, the two chucks are arranged on the bracket and located at two ends of the bracket in the length direction; An air expansion shaft, the air expansion shaft is arranged between the two chucks, the air expansion shaft is arranged horizontally, and the felt is arranged on the air expansion shaft; A tension control component is provided on one of the chucks, and the tension control component provides a set resistance when the air expansion shaft rotates to control the tension of the felt during unwinding; The tension control assembly comprises: A tension wheel, which is arranged on the chuck and rotates synchronously with the air expansion shaft; A friction assembly is at least partially in contact with the tension wheel to provide a set resistance when the tension wheel rotates.

2. The felt frame for a high-speed multi-axial warp knitting machine according to claim 1, characterized in that: A guide rail is also provided on the ground, the roller is located in the guide rail, and the guide rail limits the rotational movement of the roller.

3. The felt frame for a high-speed multi-axial warp knitting machine according to claim 2, characterized in that: The roller is provided with a brake, and when the bracket moves to a position, the position is fixed by the brake to limit the rotation of the roller.

4. The felt frame for a high-speed multi-axial warp knitting machine according to claim 1, characterized in that: The friction assembly comprises: A belt, one end of which is fixedly disposed on the bracket and at least partially wound around the tension wheel; A tension spring is arranged at the other end of the belt and fixedly arranged on the bracket.

5. The felt frame for a high-speed multi-axial warp knitting machine according to claim 4, characterized in that: The tension spring is fixedly arranged on one end of the bracket and is provided with an adjusting screw, the adjusting screw is threadedly connected to the bracket, and the adjusting screw adjusts the elastic force of the tension spring when being adjusted.

6. The felt frame for a high-speed multi-axial warp knitting machine according to claim 4, characterized in that: The tension wheel is provided with an annular groove along the circumferential direction, and the belt is arranged in the annular groove.