Carding machine with positioning structure for felt production

Abstract

The utility model discloses a carding machine with a positioning structure for felt production, and belongs to the technical field of carding for felt production. A carding machine with a positioning structure for felt production comprises a fixing base, supporting foot bases and a vibration motor are arranged at the bottom of the fixing base, cloth assemblies are arranged on the inner walls of a plurality of movable limiting plates, and a fixing box and a positioning and leveling assembly are further arranged at the top of the fixing base. The friction force during back-and-forth movement is reduced by matching with the balls, so that the stacked materials can be more uniformly spread and fed in the process of vibrating and conveying the materials by matching with the material stirring rod and the vibrating motor, and material fibers can be uniformly carded; and positioning adjustment can be carried out through the first fixing baffle and the second fixing baffle according to the width of the felt, carded felt fibers can be leveled, and the attractiveness and the product quality of the felt are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of carding for felt production, and more specifically to a carding machine with a positioning structure for felt production. Background Art

[0002] Felt is a textile made from wool or other animal hair. It is soft, warm, moisture-absorbent, and breathable. Felt is usually used to make hats, gloves, insoles, packaging materials, and other products. The carding machine for felt production is a special equipment used to card the felt raw materials.

[0003] Existing carding machines for felt production usually need to feed the material fibers required for the felt during feeding. However, the feeding method is to manually spread the cotton raw materials evenly on the open feeding mechanism of the carding machine to ensure that the thickness of the produced non-woven fabric is uniform. However, this method of manual feeding is inefficient and will cause great labor burden to the personnel, causing great trouble in actual use.

[0004] Secondly, after the existing carding machines for felt production are completed, the felt usually needs to be reeled in. However, when reeling in, the felt is very easy to be skewed due to poor positioning effect, and the carded fibers may become loose and messy, resulting in an uneven surface of the felt, which in turn affects the neatness of the reeling and seriously affects the appearance and quality of the felt.

[0005] In view of this, we propose a carding machine for felt production with a positioning structure. Utility Model Content

[0006] 1. Technical problems to be solved

[0007] The purpose of the utility model is to provide a carding machine for felt production with a positioning structure to solve the problems raised in the above background technology.

[0008] 2. Technical solution

[0009] A carding machine for felt production with a positioning structure comprises a fixed seat, a supporting foot and a vibration motor are provided at the bottom of the fixed seat, a support box is provided on the side wall of the fixed seat, a screw motor is provided on the side wall of the support box, the output end of the screw motor is extended to the support box and is connected to a screw, a movable limit plate is sleeved on the circumferential outer wall of the screw, a plurality of movable limit plates are provided on the inner walls of the movable limit plates, the cloth assembly comprises a connecting seat, a telescopic plate is slidably connected to the inside of the connecting seat, a fixed box and a positioning and leveling assembly are also provided on the top of the fixed seat, a combing device is provided inside the fixed box, and the positioning and leveling assembly comprises connecting plate 1 and connecting plate 2.

[0010] Preferably, guide blocks are provided on the outer walls of both sides of the telescopic plate, multiple side walls of the guide blocks are provided with balls, and a material moving rod is provided at the bottom of the telescopic plate.

[0011] Preferably, a cylinder is provided on the outside of the plurality of movable limiting plates, an output end of the cylinder is connected to a mounting plate, and an end of the mounting plate is connected to an end of the telescopic plate.

[0012] Preferably, the rear outer wall of the connecting plate 1 is rotatably connected to a connecting rod, and the side wall of the connecting rod is rotatably connected to a traction and leveling roller 1.

[0013] Preferably, a toothed plate is provided at the bottom of the connecting plate 1, and a fixed baffle 1 is provided at the top of the connecting plate 1.

[0014] Preferably, a toothed plate of the same structure is provided at the bottom of the second connecting plate, a fixed baffle is provided on the side wall of the second connecting plate, a traction and leveling roller is provided on the front outer wall of the second connecting plate, an electric heating tube is provided on the inner wall of the first traction and leveling roller, and the second traction and leveling roller have the same structure as the first traction and leveling roller.

[0015] Preferably, a gear motor is further provided at the bottom of the fixing seat, the output end of the gear motor is connected to a gear, the gear is meshed with the plurality of toothed plates, and the right end of the fixing seat is connected to a material receiving device.

[0016] 3. Beneficial effects

[0017] Compared with the existing technology, the advantages of the utility model are: when feeding, the material can be placed between multiple movable limit plates, and then the screw motor is started according to demand to drive the two movable limit plates to move far or close, so that it can produce felts of various widths and improve its flexibility of use. Secondly, when feeding, multiple cylinders can be used to drive the telescopic plates to move back and forth respectively, and the ball bearings can be used to reduce the friction during the back and forth movement. The material-placing rod is more effectively used in conjunction with the vibration motor to vibrate and convey the material, so that the accumulated material can be flattened and fed more evenly, ensuring that the material fibers can be evenly combed, improving the combing quality, and ensuring that the combing width meets the requirements.

[0018] And after the fiber is combed by the combing device, the fiber felt can be pulled between the traction and leveling roller one and the traction and leveling roller two. During the traction process, the gear motor can be used to drive the connecting plate one and the connecting plate two to perform similar movements, so that the fixed baffle one and the fixed baffle two provided on their respective outer walls can be adjusted according to the width of the felt, thereby better improving its positioning and guiding performance, avoiding the deviation of the felt during winding, and thus causing uneven winding. Secondly, during the traction process, the electric heating tubes on the inner walls of the traction and leveling roller one and the traction and leveling roller two will heat and level the felt, making the bonding between the fibers stronger, and at the same time making the felt surface flatter and smoother, thereby improving the aesthetics and product quality of the felt after combing. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic structural diagram of the cloth assembly of the present utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the positioning and leveling component of the utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the traction and leveling roller of the utility model;

[0023] Explanation of the numbers in the figure: 100, fixed seat; 110, supporting foot; 120, vibration motor; 200, supporting box; 210, screw motor; 220, movable limit plate; 230, connecting seat; 240, telescopic plate; 241, guide block; 242, ball bearing; 250, material removal rod; 260, cylinder; 270, mounting plate; 300, fixed box; 310, combing device; 400, connecting plate 1; 410, toothed plate; 420, connecting rod; 430, traction and leveling roller 1; 440, fixed baffle 1; 450, connecting plate 2; 460, fixed baffle 2; 470, traction and leveling roller 2; 480, gear motor; 481, gear; 500, material receiving device. DETAILED DESCRIPTION

[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0025] In the description of the present invention, “plurality” means two or more, unless otherwise clearly defined.

[0026] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "mounted / connected," and "connected" should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0027] See also Figure 1-4 , the utility model provides a technical solution:

[0028] A carding machine for felt production with a positioning structure includes a fixed base 100. A support foot 110 and a vibration motor 120 are provided at the bottom of the fixed base 100. The vibration motor 120 can vibrate and feed fibers, and can cooperate with a material-dispensing rod 250 to quickly and evenly distribute accumulated fiber materials, thereby reducing the uneven thickness of the accumulated materials when combing.

[0029] A support box 200 is provided on the side wall of the fixing base 100, and a screw motor 210 is provided on the side wall of the support box 200. The output end of the screw motor 210 extends to the support box 200 and is connected to a screw. A movable limiting plate 220 is sleeved on the outer wall of the screw circumference. It is convenient to use the two movable limiting plates 220 to position and guide the width of the felt, so that the felt can be produced to a specified width more flexibly.

[0030] A cloth assembly is provided on the inner wall of multiple movable limiting plates 220, and the cloth assembly includes a connecting seat 230, and a telescopic plate 240 is slidably connected inside the connecting seat 230. A fixed box 300 and a positioning and leveling assembly are also provided on the top of the fixed seat 100, and a combing device 310 is provided inside the fixed box 300. The positioning and leveling assembly includes connecting plate 1 400 and connecting plate 2 450.

[0031] In some embodiments: the combing device 310 is usually driven by a motor, and combs the fibers through multiple combing rollers, and the outer walls of the multiple combing rollers are usually provided with combing needles. The above are all existing technologies and need not be elaborated.

[0032] Specifically, guide blocks 241 are provided on the outer walls of both sides of the telescopic plate 240, and multiple side walls of the guide blocks 241 are provided with balls 242. A material moving rod 250 is provided at the bottom of the telescopic plate 240 to facilitate leveling the accumulated materials.

[0033] In some embodiments, the plurality of balls 242 can better reduce the friction during the reciprocating motion of the telescopic plate, thereby improving its smoothness of use and service life.

[0034] Furthermore, a cylinder 260 is provided on the outside of the plurality of movable limit plates 220, the output end of the cylinder 260 is connected to a mounting plate 270, and the end of the mounting plate 270 is connected to the end of the telescopic plate 240, so as to facilitate the use of the cylinder 260 to drive the material removal rod 250 to perform reciprocating motion.

[0035] Furthermore, the outer wall at the rear of the connecting plate 400 is rotatably connected to a connecting rod 420, and the side wall of the connecting rod 420 is rotatably connected to a traction and leveling roller 430, so as to facilitate traction of various felts.

[0036] Furthermore, a toothed plate 410 is provided at the bottom of the connecting plate 400, and a fixed baffle 440 is provided at the top of the connecting plate 400, so as to facilitate the guiding and positioning of the felt.

[0037] It is worth noting that a toothed plate 410 of the same structure is provided at the bottom of the connecting plate 2 450, a fixed baffle 2 460 is provided on the side wall of the connecting plate 2 450, a traction and leveling roller 2 470 is provided on the front outer wall of the connecting plate 2 450, and an electric heating tube 431 is provided on the inner wall of the traction and leveling roller 1 430. The traction and leveling roller 2 470 has the same structure as the traction and leveling roller 1 430, which is convenient for leveling the felt fibers after feeding.

[0038] It is worth noting that a gear motor 480 is also provided at the bottom of the fixing base 100 , the output end of the gear motor 480 is connected to a gear 481 , the gear 481 is engaged with a plurality of toothed plates 410 , and the right end of the fixing base 100 is connected to a material receiving device 500 .

[0039] In some embodiments: the material receiving device 500 is driven by a motor, and secondly, the power supply used by the device can use an external conventional power supply, and the device can be controlled and used by an external console, all of which belong to the existing technology.

[0040] In addition, the circuits, electronic components and modules involved in the present invention are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present invention does not involve improvements to the internal structure and methods.

[0041] Working principle: First, when feeding, the material can be placed between multiple movable limit plates 220, and then the screw motor 210 is started according to demand to drive the two movable limit plates 220 to move far or close, so that it can be used to produce felts of various widths to improve its flexibility of use. Secondly, when feeding, multiple cylinders 250 can be used to drive the telescopic plates 240 to move back and forth, and cooperate with balls to reduce the friction during the back and forth movement. In the process of vibrating and conveying the material fibers, multiple material rods 250 are more effectively used in conjunction with the vibration motor 120, so that the accumulated materials can be flattened and fed more evenly, ensuring that the material fibers can be evenly combed, and the fiber combing is completed using the combing device 310. Then the fiber felt can be pulled between the traction and leveling roller 1 430 and the traction and leveling roller 2 170. During the traction process, the gear motor 480 can be used to drive the connecting plate 1 400 and the connecting plate 2 450 to perform similar movements, so that the fixed baffle 1 440 and the fixed baffle 2 460 set on their respective outer walls can be adjusted according to the width of the felt, thereby better improving its positioning and guiding performance, avoiding the felt from being offset during winding, and thus causing uneven winding. Secondly, during the traction process, the electric heating tube 431 on the inner wall of the traction and leveling roller 1 430 and the traction and leveling roller 2 470 will heat and level the felt, making the bonding between the fibers stronger, and at the same time making the felt surface flatter and smoother, thereby improving the aesthetics and product quality of the felt after combing.

[0042] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A carding machine for felt production with a positioning structure, comprising a fixed base (100), wherein a supporting foot (110) and a vibration motor (120) are provided at the bottom of the fixed base (100), characterized in that: The side wall of the fixed seat (100) is provided with a support box (200), and the side wall of the support box (200) is provided with a screw motor (210), and the output end of the screw motor (210) is extended to the support box (200) and is connected to a screw, and the outer wall of the screw is sleeved with a movable limit plate (220), and the inner walls of the plurality of movable limit plates (220) are provided with a cloth assembly, and the cloth assembly includes a connecting seat (230), and the interior of the connecting seat (230) is slidably connected with a telescopic plate (240), and the top of the fixed seat (100) is also provided with a fixed box (300) and a positioning and leveling assembly, and the interior of the fixed box (300) is provided with a combing device (310), and the positioning and leveling assembly includes a connecting plate 1 (400) and a connecting plate 2 (450).

2. A carding machine for felt production with a positioning structure according to claim 1, characterized in that: Guide blocks (241) are provided on the outer walls of both sides of the telescopic plate (240), and a plurality of roller balls (242) are provided on the side walls of the guide blocks (241). A material-moving rod (250) is provided at the bottom of the telescopic plate (240).

3. A carding machine for felt production with a positioning structure according to claim 2, characterized in that: A cylinder (260) is provided outside the plurality of movable limiting plates (220), the output end of the cylinder (260) is connected to a mounting plate (270), and the end of the mounting plate (270) is connected to the end of the telescopic plate (240).

4. A carding machine for felt production with a positioning structure according to claim 3, characterized in that: The rear outer wall of the connecting plate 1 (400) is rotatably connected to a connecting rod (420), and the side wall of the connecting rod (420) is rotatably connected to a traction and leveling roller 1 (430).

5. The carding machine for felt production with a positioning structure according to claim 4, characterized in that: A toothed plate (410) is provided at the bottom of the connecting plate 1 (400), and a fixed baffle 1 (440) is provided at the top of the connecting plate 1 (400).

6. A carding machine for felt production with a positioning structure according to claim 5, characterized in that: The bottom of the second connecting plate (450) is provided with a toothed plate (410) of the same structure, the side wall of the second connecting plate (450) is provided with a second fixed baffle (460), the front outer wall of the second connecting plate (450) is provided with a second traction and leveling roller (470), and the inner wall of the first traction and leveling roller (430) is provided with an electric heating pipe (431), and the second traction and leveling roller (470) has the same structure as the first traction and leveling roller (430).

7. A carding machine for felt production with a positioning structure according to claim 6, characterized in that: A gear motor (480) is also provided at the bottom of the fixing seat (100), the output end of the gear motor (480) is connected to a gear (481), the gear (481) is meshed with the plurality of toothed plates (410), and the right end of the fixing seat (100) is connected to a material receiving device (500).

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