Warp knitting device for processing gigging warp knitting fabric

By setting up a cleaning mechanism on the warp knitting machine, using rollers and air holes to suck the fritters on the surface of the fabric, and cleaning the clogged fritters with brushes, the problems of dust accumulation and fritter adhesion during the warp knitting machine are solved, achieving higher fabric quality and machine operation stability.

CN222821814UActive Publication Date: 2025-05-02CHANGXING JINFA TEXTILE
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Patent Information

Application Number
CN202421554878.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-05-02
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

Existing warp knitting machines are prone to accumulate dust during processing, affecting the normal operation of the machine and the quality of the fabric. In addition, difficult-to-observe crumbs and tiny fibers often adhere to the surface of the fabric, affecting the appearance quality and subsequent processing.

Method used

A warp knitting device is designed. By setting up a cleaning mechanism on the warp knitting machine, the roller has air holes. When the roller is bonded to the fabric, the hair on the surface of the fabric is sucked through the air holes, and the clogged hair is cleaned with a brush to ensure the vacuuming effect.

Benefits of technology

Effectively remove crumbs from the surface of the fabric, improve the appearance quality of the fabric, reduce dust accumulation, and ensure normal operation of the warp knitting machine and fabric quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a warp knitting device for processing a raised warp knitting fabric, and relates to the technical field of raised warp knitting fabric processing, in particular to the warp knitting device for processing the raised warp knitting fabric, which comprises a warp knitting machine, and a cleaning mechanism is arranged on the warp knitting machine and is used for cleaning flock on the surface of the raised warp knitting fabric. The main body assembly comprises a mounting frame mounted at the rear end of the warp knitting machine, vertical frames fixed to the two ends of the mounting frame, connecting pieces hinged to the upper ends of the vertical frames, and a shaft frame fixed between the connecting pieces on the two sides; the execution assembly comprises a roller rotationally installed between the two ends of the shaft frame, and a plurality of air holes are formed in the roller; the fabric is continuously conveyed by the warp knitting machine, so that the roller can be driven to rotate, and the roller can suck soft flocks on the surface of the fabric through the air holes in the continuous rotating process; in addition, the roller is always attached to the fabric, so that soft flocks on the surface of the fabric can be adsorbed more thoroughly.
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Description

Technical Field

[0001] The utility model relates to the technical field of pile warp knitted fabric processing, in particular to a warp knitting device for processing pile warp knitted fabric. Background Art

[0002] The warp knitting machine used for pile warp knitted fabrics is a special textile machine, which is designed and functions to efficiently produce pile warp knitted fabrics; the warp knitting machine is mainly composed of a weaving mechanism, a bar slidable mechanism, a warp feeding mechanism, a pulling and winding mechanism, and a transmission mechanism;

[0003] After checking the publication number: CN216838440U, it is disclosed that this technology discloses "a warp knitting machine for warp knitted fabrics with high peeling strength, which relates to the technical field of warp knitting machines, including a base and a loading assembly; the base: a yarn guide frame is provided on the surface, a yarn guide roller is provided on the yarn guide frame, a main machine is provided on the surface of the base, a bottom plate is provided on the end face of the base, a moving assembly is provided on the bottom plate, and a supporting assembly is provided on the moving assembly; the loading assembly: includes a side seat, a U-shaped groove, a limiting column, a winding roller and a pillar, the side seat is arranged at the bottom of the side of the yarn guide frame, the U-shaped groove is opened on the end face of the side seat, the limiting column is symmetrically matched in the U-shaped groove on both sides, the winding roller is arranged between the limiting columns on both sides, the pillar is symmetrically arranged at the outer end of the limiting columns on both sides, and the loading assembly is provided with a transmission assembly" and other technical solutions, which have "a high degree of automation, can realize the automatic removal of the rolled fabric, effectively save the material taking time, and have strong practicality" and other technical effects;

[0004] In the actual application of the warp knitting machine mentioned in the above scheme, dust is often easily accumulated inside the frame, which not only affects the normal operation of the machine, but also may have an adverse effect on the quality of the fabric; and, during the weaving process, some imperceptible hair and tiny fibers are often attached to the surface of the fabric, which not only affects the appearance quality of the fabric, but also may cause unnecessary troubles to subsequent processing and use. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a warp knitting device for processing pile warp knitted fabrics, which has the characteristic that the fabric is continuously transported by the warp knitting machine, thereby driving the drum to rotate, so that the drum can absorb the hair on the surface of the fabric through the air holes during the continuous rotation; and because the drum is always in contact with the fabric, the hair on the surface of the fabric can be absorbed more thoroughly.

[0006] To achieve the above purpose, the utility model is implemented by the following technical scheme: a warp knitting device for processing pile warp knitted fabrics, comprising a warp knitting machine, the warp knitting machine is provided with a cleaning mechanism and is used to clean the hair scraps on the surface of the pile warp knitted fabric, the cleaning mechanism comprising:

[0007] The main assembly includes a mounting frame installed at the rear end of the warp knitting machine, a vertical frame fixed at both ends of the mounting frame, a connecting piece hinged at the upper end of the vertical frame, and an axle frame fixed between the connecting pieces on both sides;

[0008] The execution assembly comprises a roller rotatably mounted between two ends of a shaft frame and a plurality of air holes formed on the roller.

[0009] Preferably, the main body component also includes a connecting ear fixed to the lower end of the stand, an electric push rod pivotally connected to the connecting ear, and an output end of the electric push rod is pivotally connected to the connecting piece.

[0010] Preferably, the main body assembly further comprises limit frames fixed at both ends of the top of the shaft frame, and the limit frames and the shaft frame are fixed by bolts.

[0011] Preferably, the main body component further includes mounting holes opened at both ends of the mounting frame, and waist-shaped holes opened on both sides of the rear end of the warp knitting machine.

[0012] Preferably, the actuator further comprises a connector fixed at one end of the drum, and the drum is connected to the vacuum cleaner via the connector.

[0013] Preferably, the cleaning mechanism further comprises a mounting plate fixed to the rear end of the shaft frame, and a brush mounted on the front surface of the mounting plate.

[0014] Beneficial Effects

[0015] The utility model provides a warp knitting device for processing pile warp knitted fabrics. Compared with the prior art, it has the following beneficial effects:

[0016] (1) When the warp knitting machine is processing fabrics, the fabric is continuously transported, which drives the drum to rotate. The drum can absorb the lint on the surface of the fabric through the pores during the continuous rotation. In addition, since the drum is always in contact with the fabric, the lint on the surface of the fabric can be absorbed more thoroughly.

[0017] (2) The output end of the connecting ear drives the connecting piece to rotate, and the shaft frame drives the actuator to move synchronously through the shaft frame, thereby adjusting the height position of the actuator so that the actuator can contact the fabric; when the drum rotates, the hair debris blocked in the air holes on the drum can be scraped off by a brush to avoid affecting the dust collection effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 It is a structural schematic diagram of the cleaning mechanism in the utility model;

[0020] Figure 3It is a schematic diagram of the disassembled structure of the cleaning mechanism in the utility model;

[0021] Figure 4 It is a structural schematic diagram of the execution component in the utility model.

[0022] In the figure: 1. warp knitting machine; 2. cleaning mechanism; 21. main assembly; 211. mounting frame; 212. vertical frame; 213. connecting piece; 214. shaft frame; 215. connecting ear; 216. electric push rod; 217. limit frame; 218. mounting hole; 22. actuator assembly; 221. roller; 222. air hole; 223. connector; 23. mounting plate; 24. brush; 3. waist-shaped hole. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-4 The utility model provides a technical solution of a warp knitting device for processing pile warp knitted fabrics: a warp knitting device for processing pile warp knitted fabrics, comprising a warp knitting machine 1, a cleaning mechanism 2 is provided on the warp knitting machine 1 and is used to clean the hair scraps on the surface of the pile warp knitted fabric, and the cleaning mechanism 2 comprises:

[0025] The main body component 21 includes a mounting frame 211 mounted at the rear end of the warp knitting machine 1, a vertical frame 212 fixed at both ends of the mounting frame 211, a connecting piece 213 hinged at the upper end of the vertical frame 212, and an axis frame 214 fixed between the connecting pieces 213 on both sides;

[0026] The actuator assembly 22 includes a roller 221 rotatably mounted between two ends of the shaft frame 214 , and a plurality of air holes 222 formed on the roller 221 .

[0027] In this embodiment, when the warp knitting machine 1 is processing the fabric, the fabric is continuously transported, thereby driving the roller 221 to rotate, so that the roller 221 in the continuous rotation process can absorb the hair on the surface of the fabric through the air holes 222; and because the roller 221 is always in contact with the fabric, the hair on the surface of the fabric can be absorbed more thoroughly.

[0028] Specifically, the main body component 21 further includes a connecting ear 215 fixed to the lower end of the stand 212 , an electric push rod 216 pivotally connected to the connecting ear 215 , and an output end of the electric push rod 216 is pivotally connected to the connecting member 213 .

[0029] In this embodiment, the connecting member 213 is driven to rotate by the output end of the connecting ear 215, and the shaft frame 214 drives the actuator 22 to move synchronously through the shaft frame 214, thereby adjusting the height position of the actuator 22 so that the actuator 22 can contact the fabric.

[0030] Specifically, the main body component 21 further includes a limit frame 217 fixed to both ends of the top of the shaft frame 214, and the limit frame 217 and the shaft frame 214 are fixed by bolts.

[0031] In this embodiment, the limiting frame 217 and the shaft frame 214 can be disassembled and assembled, and the actuator assembly 22 can be removed from the shaft frame 214, so that the actuator assembly 22 can be easily cleaned.

[0032] Specifically, the main body component 21 further includes mounting holes 218 opened at both ends of the mounting frame 211 , and waist-shaped holes 3 opened at both sides of the rear end of the warp knitting machine 1 .

[0033] In this embodiment, the cleaning mechanism 2 can be installed on the waist-shaped hole 3 of the warp knitting machine 1 through the mounting hole 218 with bolts, and can be installed at different positions of the waist-shaped hole 3 to determine the initial height of the cleaning mechanism 2.

[0034] Specifically, the actuator 22 further includes a connector 223 fixed at one end of the drum 221 , and the drum 221 is connected to the vacuum cleaner via the connector 223 .

[0035] In this embodiment, the hair scraps on the surface of the fabric are sucked into the drum 221 through the air holes 222 and enter the vacuum cleaner through the connector 223 .

[0036] Specifically, the cleaning mechanism 2 further includes a mounting plate 23 fixed to the rear end of the shaft frame 214 , and a brush 24 installed on the front surface of the mounting plate 23 .

[0037] In this embodiment, when the drum 221 is rotating, the hair debris that is blocked in the air holes 222 on the drum 221 can be scraped off by the brush 24 to avoid affecting the dust collection effect.

[0038] The working principle and use process of the utility model are as follows: first, the roller 221 is connected to the vacuum cleaner through the connecting head 223, so that the roller 221 can absorb dust through the air holes 222; then, the connecting piece 213 is driven to rotate through the output end of the connecting ear 215, and the shaft frame 214 drives the actuator 22 to move synchronously through the shaft frame 214, thereby adjusting the height position of the actuator 22 so that the actuator 22 can contact the fabric; finally, when the warp knitting machine 1 is processing the fabric, since the fabric is continuously transported, the roller 221 can be driven to rotate, so that the roller 221 in the continuous rotation process can absorb the hair on the surface of the fabric through the air holes 222; and, since the roller 221 is always in contact with the fabric, the hair on the surface of the fabric can be absorbed more thoroughly; at the same time, when the roller 221 is rotating, the hair clogged in the air holes 222 on the roller 221 can be scraped off by the brush 24 to avoid affecting the vacuuming effect.

[0039] The model of the electric push rod is: LAF16-09. As it adopts the existing mature technology products, it will not be elaborated in detail here. The electrical components appearing in this article are all connected to the external main controller and 220V AC power.

[0040] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A warp knitting device for processing pile warp knitted fabrics, comprising a warp knitting machine (1), characterized in that: The warp knitting machine (1) is provided with a cleaning mechanism (2) for cleaning hair scraps on the surface of the pile warp knitted fabric. The cleaning mechanism (2) comprises: The main body component (21) comprises a mounting frame (211) mounted on the rear end of the warp knitting machine (1), a vertical frame (212) fixed at both ends of the mounting frame (211), a connecting piece (213) hinged at the upper end of the vertical frame (212), and an axis frame (214) fixed between the connecting pieces (213) on both sides; The actuator assembly (22) comprises a roller (221) rotatably mounted between two ends of the shaft frame (214), and a plurality of air holes (222) formed on the roller (221).

2. A warp knitting device for processing pile warp knitted fabrics according to claim 1, characterized in that: The main body component (21) further comprises a connecting ear (215) fixed to the lower end of the stand (212), an electric push rod (216) pivotally connected to the connecting ear (215), and an output end of the electric push rod (216) is pivotally connected to the connecting piece (213).

3. A warp knitting device for processing pile warp knitted fabrics according to claim 1, characterized in that: The main body component (21) further comprises limit frames (217) fixed to the two ends of the top of the shaft frame (214), and the limit frames (217) and the shaft frame (214) are fixed by bolts.

4. A warp knitting device for processing pile warp knitted fabrics according to claim 1, characterized in that: The main body component (21) further comprises mounting holes (218) provided at both ends of the mounting frame (211), and waist-shaped holes (3) provided on both sides of the rear end of the warp knitting machine (1).

5. The warp knitting device for processing pile warp knitted fabric according to claim 1, characterized in that: The actuator assembly (22) further comprises a connector (223) fixed to one end of the drum (221), and the drum (221) is connected to the vacuum cleaner via the connector (223).

6. A warp knitting device for processing pile warp knitted fabric according to claim 1, characterized in that: The cleaning mechanism (2) further comprises a mounting plate (23) fixed to the rear end of the shaft frame (214), and a brush (24) mounted on the front surface of the mounting plate (23).

Citation Information

Patent Citations

  • Warp knitting machine for warp knitting fabric with high peel strength

    CN216838440U