Fabricated wallboard mounting device

By designing a prefabricated wall panel installation device and using the combination of scissor lifts and vacuum suction cups, the problem of traditional interior wall panel installation relies on manual operation, and the mechanized installation of wall panels is realized, reducing the labor intensity and occupational disease risks of construction workers.

CN222822874UActive Publication Date: 2025-05-02ZHONG STEEL SHILIUJU GRP DIANWU ENG CO LTD +1
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Patent Information

Application Number
CN202421826883.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-05-02
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

Traditional interior wall panel installation methods rely highly on manual operations, resulting in low construction efficiency and high labor intensity, which can easily cause physical fatigue and occupational diseases.

Method used

A prefabricated wall panel installation device is designed, including a scissor lift and an installation mechanism. The installation mechanism consists of a vacuum suction cup and a support part. The vacuum suction cup is driven by the scissor lift to absorb and adjust the wall panel, realizing the mechanized installation of the wall panel.

Benefits of technology

Replacing manual handheld by mechanizing means significantly reduces the labor intensity of construction workers, reduces the risk of physical fatigue and occupational diseases caused by long-term handheld operations, and improves installation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an assembly type wallboard mounting device, and relates to the technical field of wallboard mounting, the assembly type wallboard mounting device comprises a bottom frame, a scissor lift is mounted on the bottom frame, a mounting mechanism is rotatably arranged at the top of the scissor lift, the scissor lift is used for driving the mounting mechanism to lift, and the mounting mechanism comprises a plurality of vacuum chucks; and the vacuum chuck is used for adsorbing and fixing the fabricated wallboard. Through the arrangement of the scissor lift and the mounting mechanism, the mounting mechanism is driven by the scissor lift to ascend and descend, so that a wall plate can be adjusted to the required height after the wall plate is adsorbed and fixed by a vacuum suction cup, and the mounting mechanism is rotatably connected with the scissor lift; the wallboard can be driven by the mounting mechanism to rotate and erect to be attached to the wall body, that is, manual hand holding is replaced with a mechanical mode, the labor intensity of constructors is remarkably reduced, and physical fatigue and occupational disease risks caused by long-time hand holding operation are reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of wall panel installation, in particular to an assembled wall panel installation device. Background Art

[0002] In order to meet the population's demand for living space and respond to the concepts of environmental protection and energy conservation, prefabricated buildings have gradually become the new favorite in the construction field with their unique advantages. Prefabricated buildings complete most of the production work in the factory through prefabricated components, and then assemble them on site. This not only significantly shortens the construction period, but also greatly reduces the amount of wet work on site, reduces the generation of construction waste, and improves resource utilization efficiency.

[0003] However, in the construction process of prefabricated buildings, the installation of interior wall panels is a complex and critical step. The traditional installation method of interior wall panels mainly relies on manual operation. Especially in the process of hoisting and positioning the wall panels, construction workers need to hold or support heavy wall panels for a long time to ensure their stability and accuracy in the air. This highly manual method is not only inefficient, but also requires a lot of physical strength from construction workers for a long time, which can easily lead to physical fatigue and muscle strain, and may also cause occupational diseases in the long run. Therefore, we have made improvements to this and proposed a prefabricated wall panel installation device. Summary of the invention

[0004] The utility model aims to solve the problem that the existing traditional method for installing interior wall panels mainly relies on manual operation.

[0005] In order to achieve the above-mentioned purpose of the invention, the utility model provides an assembled wall panel installation device to improve the above-mentioned problem.

[0006] The specific application is as follows:

[0007] A prefabricated wall panel installation device comprises a base frame, a scissor lift is installed on the base frame, a mounting mechanism is rotatably provided on the top of the scissor lift, the scissor lift is used to drive the mounting mechanism to rise and fall, the mounting mechanism comprises a plurality of vacuum suction cups, and the vacuum suction cups are used to absorb and fix the prefabricated wall panel.

[0008] As a preferred technical solution of the present application, the mounting mechanism further includes a supporting portion, and the supporting portion is connected to the scissors lift.

[0009] As a preferred technical solution of the present application, the support part includes a first support seat fixedly installed on the top side of the scissors lift, a rotating shaft is connected between the two first support seats through a bearing, a first connecting seat is fixedly sleeved on the outer surface of the rotating shaft, a driving motor is installed on one side of one of the first support seats, and the output shaft of the driving motor is fixedly connected to one end of the rotating shaft.

[0010] As a preferred technical solution of the present application, a mounting plate is fixedly connected to one side of the first connecting seat, and a plurality of the vacuum suction cups are mounted on the top of the mounting plate.

[0011] As a preferred technical solution of the present application, a plurality of bases are fixedly mounted on the side of the base frame, and a foot brake universal wheel is mounted on the bottom of each of the plurality of bases.

[0012] As a preferred technical solution of the present application, a plurality of support columns are fixedly connected to the top of the base frame, and the support columns are used to support the scissors lift after it is lowered.

[0013] As a preferred technical solution of the present application, a handrail structure is provided between the two bases.

[0014] As a preferred technical solution of the present application, the armrest structure includes a support frame fixedly installed between two bases, both sides of the top of the support frame are fixedly connected with second support seats, a second connecting seat is arranged between the two second support seats, and connecting shafts are connected between both sides of the second connecting seat and the two second support seats.

[0015] As a preferred technical solution of the present application, a protective plate is fixedly connected to the top of the second connecting seat, and an armrest body is fixedly connected to one side of the protective plate.

[0016] As a preferred technical solution of the present application, through holes are provided on the support frame and the baffle plate, and a fixing bolt is provided between the protective plate and the second connecting seat, and one end of the fixing bolt is plugged into one of the through holes.

[0017] Compared with the prior art, the utility model has the following beneficial effects:

[0018] In the scheme of this application:

[0019] In order to solve the problem that the installation method of interior wall panels in the prior art mainly relies on manual operation, the present application sets up a scissor lift and an installation mechanism. The installation mechanism is raised and lowered under the drive of the scissor lift so that the vacuum suction cup can adsorb and fix the wall panel and then adjust the wall panel to a desired height. The installation mechanism is rotatably connected to the scissor lift, so that the wall panel can be rotated and erected and fit into the wall under the drive of the installation mechanism. That is, the present application replaces manual hand-holding with a mechanized method, which significantly reduces the labor intensity of construction workers and reduces physical fatigue and the risk of occupational diseases caused by long-term manual work. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the structure of the assembled wall panel installation device provided in this application;

[0021] Figure 2A schematic diagram of the structure of a scissor lift for the assembled wall panel installation device provided in this application;

[0022] Figure 3 A schematic diagram of the structure of the handrail structure of the assembled wall panel installation device provided in this application;

[0023] Figure 4 A schematic diagram of the structure of the fixing bolts of the assembled wall panel installation device provided in this application.

[0024] Indicated in the figure:

[0025] 1. Base frame; 101. Support column; 102. Base; 103. Foot brake universal wheel; 2. Scissors lift; 3. Installation mechanism; 301. First support seat; 302. First connecting seat; 303. Installation plate; 304. Vacuum suction cup; 305. Drive motor; 4. Armrest structure; 401. Support frame; 402. Second support seat; 403. Connecting shaft; 404. Second connecting seat; 405. Protective plate; 406. Armrest body; 407. Fixing bolt; 408. Baffle; 409. Through hole. DETAILED DESCRIPTION

[0026] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0027] As described in the background technology, in the construction process of prefabricated buildings, the installation of interior wall panels is a complex and critical step. The traditional method of installing interior wall panels mainly relies on manual operation. In particular, during the hoisting and positioning of the wall panels, construction workers need to hold or support heavy wall panels for a long time to ensure their stability and accuracy in the air. This highly manual-dependent method is not only inefficient, but also places extremely high physical demands on construction workers for long periods of time, which can easily lead to physical fatigue and muscle strain, and may also cause occupational diseases in the long run.

[0028] In order to solve this technical problem, the utility model provides a prefabricated wall panel installation device, which is used for the installation of prefabricated wall panels.

[0029] Specifically, please refer to Figure 1-Figure 2 , the assembled wall panel installation device specifically includes:

[0030] A base frame 1 is provided with a scissor lift 2, a mounting mechanism 3 is rotatably provided on the top of the scissor lift 2, the scissor lift 2 is used to drive the mounting mechanism 3 to rise and fall, the mounting mechanism 3 includes a plurality of vacuum suction cups 304, and the vacuum suction cups 304 are used to absorb and fix the assembled wall panels.

[0031] The utility model provides an assembled wall panel installation device. The present application sets up a scissor lift 2 and an installation mechanism 3. The installation mechanism 3 is raised and lowered under the drive of the scissor lift 2 so that the vacuum suction cup 304 can adsorb and fix the wall panel and then adjust the wall panel to a desired height. The installation mechanism 3 is rotatably connected to the scissor lift 2, so that the wall panel can be rotated and erected and fit into the wall under the drive of the installation mechanism 3. That is, the present application replaces manual hand-holding with a mechanized method, which significantly reduces the labor intensity of construction personnel and reduces physical fatigue and the risk of occupational diseases caused by long-term hand-holding work.

[0032] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0033] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions in the embodiments may be combined with each other.

[0034] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0035] Example 1, please refer to Figure 1-Figure 2 , an assembled wall panel installation device, including a base frame 1, a scissor lift 2 is installed on the base frame 1, and a mounting mechanism 3 is rotatably arranged on the top of the scissor lift 2, the scissor lift 2 is used to drive the mounting mechanism 3 to rise and fall, and the mounting mechanism 3 includes a plurality of vacuum suction cups 304, and the vacuum suction cups 304 are used to adsorb and fix the assembled wall panels. The present application sets a scissor lift 2 and a mounting mechanism 3, and the mounting mechanism 3 is raised and lowered under the drive of the scissor lift 2, so that the vacuum suction cups 304 can adsorb and fix the wall panels and then adjust the wall panels to a desired height, and the mounting mechanism 3 is rotatably connected to the scissor lift 2, so that the wall panels can be rotated and erected and fit to the wall under the drive of the mounting mechanism 3, that is, the present application replaces manual hand-holding by mechanization, significantly reduces the labor intensity of construction personnel, and reduces physical fatigue and occupational disease risks caused by long-term hand-holding work.

[0036] Furthermore, the mounting mechanism 3 also includes a supporting portion, which is connected to the scissor lift 2 and is used to support the vacuum suction cup 304 .

[0037] Further, such as Figure 1-Figure 2As shown, the support part includes a first support seat 301 fixedly installed on the top side of the scissors lift 2, a rotating shaft is connected between the two first support seats 301 through a bearing, a first connecting seat 302 is fixedly sleeved on the outer surface of the rotating shaft, a driving motor 305 is installed on one side of one of the first support seats 301, the output shaft of the driving motor 305 is fixedly connected to one end of the rotating shaft, and the driving motor 305 can drive the mounting plate 303 to rotate through the mutual cooperation between the rotating shaft and the first connecting seat 302.

[0038] Further, such as Figure 1-Figure 2 As shown, a mounting plate 303 is fixedly connected to one side of the first connecting seat 302, and a plurality of vacuum suction cups 304 are installed on the top of the mounting plate 303. When the mounting plate 303 is in a horizontal state, the wall panel to be assembled can be conveniently placed on the vacuum suction cup 304, and after the vacuum suction cup 304 is rotated to stand upright, the wall panel can be attached to the wall.

[0039] Example 2 further optimizes the assembled wall panel installation device provided in Example 1. Specifically, Figure 1-Figure 2 As shown, a plurality of bases 102 are fixedly mounted on the side of the base frame 1, and a foot brake universal wheel 103 is mounted on the bottom of each of the bases 102. The setting of the foot brake universal wheel 103 can facilitate the movement of the whole.

[0040] Further, such as Figure 1-Figure 2 As shown, a plurality of support columns 101 are fixedly connected to the top of the base frame 1, and the support columns 101 are used to support the scissors lift 2 after it is lowered, so as to limit the lowering degree of the scissors lift 2.

[0041] Embodiment 3 further optimizes the assembled wall panel installation device provided in Embodiment 1 or 2. Specifically, Figure 1-Figure 2 As shown, an armrest structure 4 is provided between the two bases 102, and the armrest structure 4 is used for handholding during the overall movement and for protecting the vacuum suction cup 304 during storage in the present application.

[0042] Further, such as Figure 1 , Figure 3 and Figure 4 As shown, the armrest structure 4 includes a support frame 401 fixedly installed between two bases 102, and second support seats 402 are fixedly connected to both sides of the top of the support frame 401, a second connecting seat 404 is arranged between the two second support seats 402, and connecting shafts 403 are connected to both sides of the second connecting seat 404 and the two second support seats 402, and the second connecting seat 404 can rotate around the connecting shaft 403.

[0043] Further, such as Figure 3 and Figure 4As shown, a protective plate 405 is fixedly connected to the top of the second connecting seat 404, and an armrest body 406 is fixedly connected to one side of the protective plate 405. The armrest body 406 is used for handholding during overall movement.

[0044] Further, such as Figure 4 As shown, through holes 409 are provided on the support frame 401 and the baffle 408, and a fixing bolt 407 is provided between the protective plate 405 and the second connecting seat 404. One end of the fixing bolt 407 is plugged into one of the through holes 409, and the position of the protective plate 405 can be fixed by plugging the fixing bolt 407 into the through hole 409.

[0045] The use process of the assembled wall panel installation device provided by the utility model is as follows:

[0046] After the wall panel is placed on the vacuum suction cup 304, it is fixed by suction by the vacuum suction cup 304. The driving motor 305 can drive the mounting plate 303 to rotate through the cooperation between the rotating shaft and the first connecting seat 302, so that the mounting plate 303 drives the wall panel to stand upright, and the application is moved so that the wall panel is attached to the wall. After the wall panel is installed, the vacuum suction cup 304 is separated from the wall panel and rotated to reset to the horizontal position.

[0047] After use, the scissor lift 2 drives the mounting mechanism 3 to descend, and the fixing bolt 407 is rotated to separate the fixing bolt 407 from the through hole 409 on the support frame 401, and the protective plate 405 is rotated to a horizontal position with the connecting shaft 403 as the center, and then the fixing bolt 407 is connected to the through hole 409 on the baffle 408. At this time, the overall volume of the application is reduced, and the protective plate 405 can cover the vacuum suction cup 304 to protect the vacuum suction cup 304;

[0048] When using again, rotate the fixing bolt 407 to separate the fixing bolt 407 from the through hole 409 on the baffle 408, rotate the protective plate 405 upright around the connecting shaft 403, and connect the fixing bolt 407 to the through hole 409 on the support frame 401.

[0049] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0050] Obviously, the embodiments described above are only some embodiments of the utility model, rather than all embodiments. The preferred embodiments of the utility model are given in the accompanying drawings, but they do not limit the patent scope of the utility model. The utility model can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions recorded in the aforementioned specific implementation methods, or to replace some of the technical features therein with equivalents. Any equivalent structure made using the contents of the utility model specification and the accompanying drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the utility model.

Claims

1. An assembled wall panel installation device, characterized in that: The invention comprises a base frame (1), a scissor lift (2) is mounted on the base frame (1), a mounting mechanism (3) is rotatably arranged on the top of the scissor lift (2), the scissor lift (2) is used to drive the mounting mechanism (3) to rise and fall, the mounting mechanism (3) comprises a plurality of vacuum suction cups (304), and the vacuum suction cups (304) are used to absorb and fix the assembled wall panels.

2. The assembled wall panel installation device according to claim 1, characterized in that: The mounting mechanism (3) further comprises a supporting portion, wherein the supporting portion is connected to the scissor lift (2).

3. The assembled wall panel installation device according to claim 2, characterized in that: The support portion comprises a first support seat (301) fixedly mounted on the top side of the scissor lift (2); a rotating shaft is connected between the two first support seats (301) via a bearing; a first connecting seat (302) is fixedly sleeved on the outer surface of the rotating shaft; a driving motor (305) is mounted on one side of one of the first support seats (301); and an output shaft of the driving motor (305) is fixedly connected to one end of the rotating shaft.

4. The assembled wall panel installation device according to claim 3, characterized in that: A mounting plate (303) is fixedly connected to one side of the first connecting seat (302), and a plurality of vacuum suction cups (304) are mounted on the top of the mounting plate (303).

5. The assembled wall panel installation device according to claim 4, characterized in that: A plurality of bases (102) are fixedly mounted on the side of the base frame (1), and a foot brake universal wheel (103) is mounted on the bottom of each of the bases (102).

6. The assembled wall panel installation device according to claim 5, characterized in that: A plurality of support columns (101) are fixedly connected to the top of the base frame (1), and the support columns (101) are used to support the scissor lift (2) after it is lowered.

7. The assembled wall panel installation device according to claim 6, characterized in that: A handrail structure (4) is provided between the two bases (102).

8. The assembled wall panel installation device according to claim 7, characterized in that: The handrail structure (4) comprises a support frame (401) fixedly installed between two bases (102), the top of the support frame (401) is fixedly connected to second support seats (402) on both sides, a second connecting seat (404) is arranged between the two second support seats (402), and connecting shafts (403) are connected between the two sides of the second connecting seat (404) and the two second support seats (402).

9. The assembled wall panel installation device according to claim 8, characterized in that: A protective plate (405) is fixedly connected to the top of the second connecting seat (404), and an armrest body (406) is fixedly connected to one side of the protective plate (405).

10. The assembled wall panel installation device according to claim 9, characterized in that: Through holes (409) are provided on the support frame (401) and the baffle plate (408), and a fixing bolt (407) is provided between the protection plate (405) and the second connecting seat (404), and one end of the fixing bolt (407) is plugged into one of the through holes (409).