Clutch separation control mechanism
By using solid pin connection and sealing components in the clutch separation system, the problem of easy rust and unstable connection between the separation fork shaft and bushing in traditional systems is solved, and a more stable clutch separation and smoother gear shifting process is achieved.
Patent Information
- Application Number
- CN202421779056.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-25
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-07-25
AI Technical Summary
In the structure of the traditional clutch separation system, the separation fork shaft and the bushing mating section are prone to rust, and the connection between the separation fork shaft and the separation fork shaft is unstable, resulting in the clutch not being completely separated and the gear shifting is prone to jamming.
A clutch separation and control mechanism is designed, and a solid pin is used to connect the separation fork and the separation fork shaft, and a sealing component is provided between the separation fork shaft and the clutch housing to prevent water and foreign matter from entering and delay rust.
The connection stability between the separation fork and the separation fork shaft is enhanced, corrosion is avoided, and the clutch is smoothly separated and shifted.
Smart Images

Figure CN222823596U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of clutches and relates to a clutch separation operating mechanism. Background Art
[0002] The clutch release system structure is mainly composed of the operating mechanism and the related parts of the clamping mechanism. The operating mechanism is the device that the driver controls the clutch release or engagement through the clutch pedal. It mainly consists of the following parts:
[0003] Separation rocker arm: connected between the separation pump and the separation fork shaft, used to transmit the separation force generated by the separation pump.
[0004] Release fork shaft: connected between the release rocker arm and the release fork, used to transmit the release force.
[0005] Release fork: connected to the release lever, pushes the release bearing forward through the force generated when the driver presses the clutch pedal.
[0006] Release bearing: installed on the release fork, in contact with the release finger on the pressure plate or the release finger of the diaphragm spring. When the release fork is pushed, the release bearing will press the clamping mechanism of the pressure plate, causing the pressure plate to move backward, thereby achieving clutch release.
[0007] Release rocker arm, release fork, etc.: These components play the role of connecting and transmitting force in the operating mechanism to ensure that the clutch can be separated and engaged smoothly.
[0008] See also Figure 1 and Figure 2 The traditional separation system structure has no sealing structure. After the vehicle has been running for a period of time, the anti-rust layer of the separation fork shaft and the bushing matching shaft section will wear out. In a humid and wading environment, the wear area is prone to rust, resulting in the rotation of the separation fork shaft and the bushing being blocked, and the release bearing cannot move up and down smoothly, resulting in incomplete clutch separation and easy jamming when selecting and shifting gears.
[0009] The release fork and the release fork shaft are connected by bolt clamping. After a long period of use, there are problems of mutual rotation and loosening. The release bearing cannot move up and down smoothly, resulting in incomplete clutch separation and easy jamming when selecting and shifting gears.
[0010] In summary, the separation fork shaft and bushing matching section of the traditional clutch release system structure are prone to rust, and the connection between the separation fork and the separation fork shaft is unstable, which leads to incomplete clutch release and easy jamming during gear selection and shifting. Utility Model Content
[0011] The purpose of the utility model is to provide a clutch release operating mechanism to solve the technical problems that the separation fork shaft and the bushing matching section of the traditional clutch release system structure are prone to rust, the connection between the separation fork and the separation fork shaft is unstable, resulting in incomplete clutch separation and easy jamming of gear selection and shifting. The utility model can delay or avoid the rust of the separation fork shaft and the bushing matching section, enhance the stability of the connection between the separation fork and the separation fork shaft, and help to ensure smooth separation of the clutch and complete gear shifting.
[0012] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0013] The utility model discloses a clutch separation operating mechanism, comprising a clutch housing, a shaft bearing cover is arranged on the clutch housing, and a separation bearing is sleeved on the shaft bearing cover;
[0014] A release fork shaft is passed through the clutch housing, a release fork is sleeved on the release fork shaft, the release fork shaft and the release fork are connected by a solid pin, and an end of the release fork is located between the release bearing and the clutch housing;
[0015] A bushing and a sealing component are provided between the release fork shaft and the clutch housing, and the bushing is located between the sealing component and the release fork.
[0016] Furthermore, the release fork includes an open sleeve, which is sleeved on the release fork shaft. The opening of the open sleeve is connected by a clamping bolt. The open sleeve and the release fork shaft are provided with connected pin holes, and a solid pin is passed through the pin hole.
[0017] Furthermore, the open sleeve is fixedly connected to the shift fork, and the shift fork is located between the release bearing and the clutch housing.
[0018] Furthermore, the shift fork is provided with a U-shaped opening, and a shaft bearing cover is located in the U-shaped opening.
[0019] Furthermore, a shaft bearing cover is fixedly connected to the clutch housing by a plurality of bearing cover fixing bolts.
[0020] Furthermore, a through hole for passing the release fork shaft is provided on the clutch housing, a sealing groove is provided in the through hole, and a sealing component is provided in the sealing groove.
[0021] Furthermore, the sealing component is an O-ring.
[0022] Furthermore, a release rocker arm is provided on the release fork shaft.
[0023] Furthermore, the release rocker arm is welded on the release fork shaft.
[0024] Furthermore, the bushing and the clutch housing are interference fitted.
[0025] Compared with the prior art, the utility model has the following beneficial effects:
[0026] 1. The clutch housing of the utility model is used to assemble related components such as a bushing, a release fork shaft, a sealing component and a shaft bearing cover. The release fork shaft rotates to drive the release fork to rotate around the release fork shaft. During the rotation of the release fork shaft, the release bearing is driven to slide up and down on the shaft bearing cover. The clutch housing is provided with a shaft bearing cover, and the shaft bearing cover is sleeved with a release bearing. The release bearing can slide on the shaft bearing cover to achieve clutch separation. The release fork shaft and the release fork are connected by a solid pin, which avoids the release fork and the release fork shaft from rotating and loosening each other after long-term use, enhances the stability of the connection between the release fork and the release fork shaft, and is conducive to ensuring the smooth separation of the clutch and completing the shifting. The end of the release fork is located between the release bearing and the clutch housing, which is convenient for the release fork to shift the release bearing. In addition, the sealing component isolates the external water and foreign matter from entering, delays or avoids the rust of the matching section of the release fork shaft and the bushing, which is conducive to ensuring the smooth separation of the clutch and completing the shifting.
[0027] 2. The provision of the open shaft sleeve of the utility model is conducive to assembling the open shaft sleeve on the separation fork shaft.
[0028] 3. The clutch housing of the utility model is provided with a through hole for passing the release fork shaft, a sealing groove is provided in the through hole, and a sealing component is provided in the sealing groove, which is convenient for assembling the sealing component. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a cross-sectional view of a clutch release operating mechanism in the prior art;
[0030] Figure 2 It is a three-dimensional structural diagram of a clutch release operating mechanism in the prior art;
[0031] Figure 3 It is a cross-sectional view of the clutch release operating mechanism of the utility model;
[0032] Figure 4 It is a three-dimensional structural diagram of the clutch separation operating mechanism of the utility model.
[0033] Among them: 1. release rocker arm; 2. clutch housing; 3. bushing; 4. release fork shaft; 5. release fork; 6. release bearing; 7. sealing component; 8. first shaft bearing cover; 9. bearing cover fixing bolt; 10. clamping bolt; 11. solid pin; 12. O-ring; 13. open shaft sleeve; 14. fork. DETAILED DESCRIPTION
[0034] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.
[0035] It should be noted that the terms "first", "second", etc. in the specification and claims of the utility model and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchanged where appropriate, so that the embodiments of the utility model described here can be implemented in an order other than those illustrated or described here. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0036] The utility model is further described in detail below with reference to the accompanying drawings:
[0037] See also Figure 3 and Figure 4The utility model discloses a clutch separation operating mechanism, including a clutch housing 2, the clutch housing 2 is used to assemble a bushing 3, a release fork shaft 4, a sealing component 7 and a shaft bearing cover 8 and other related components. The clutch housing 2 is provided with a shaft bearing cover 8, and a release bearing 6 is sleeved on the shaft bearing cover 8. The release bearing 6 can slide on the shaft bearing cover 8 to achieve the separation of the clutch. The clutch housing 2 is penetrated with a release fork shaft 4, and a release fork 5 is sleeved on the release fork shaft 4. The release fork shaft 4 rotates to drive the release fork 5 to rotate around the release fork shaft 4. During the rotation of the release fork shaft 4, the release bearing 6 is driven to slide up and down on the shaft bearing cover 8. The release fork shaft 4 is connected to the release fork 5 by a solid pin 11, which avoids the release fork and the release fork shaft from rotating and loosening each other after long-term use, enhances the stability of the connection between the release fork and the release fork shaft, and is conducive to ensuring the smooth separation of the clutch and completing the shifting. The end of the release fork 5 is located between the release bearing 6 and the clutch housing 2, which is convenient for the release fork 5 to shift the release bearing 6. A bushing 3 and a sealing component 7 are provided between the release fork shaft 4 and the clutch housing 2. The bushing 3 is located between the sealing component 7 and the release fork 5. The sealing component 7 isolates the entry of external water and foreign matter, delays or avoids the corrosion of the matching section of the release fork shaft and the bushing, and is conducive to ensuring smooth separation of the clutch and completing the gear shift.
[0038] See also Figure 1 In another feasible embodiment of the utility model, the following is adaptively modified according to the situation. It includes a clutch housing 2, a shaft bearing cover 8 is provided on the clutch housing 2, and a release bearing 6 is sleeved on the shaft bearing cover 8;
[0039] The clutch housing 2 is provided with a release fork shaft 4, and a release fork 5 is sleeved on the release fork shaft 4. The release fork shaft 4 and the release fork 5 are connected by a solid pin 11, and the end of the release fork 5 is located between the release bearing 6 and the clutch housing 2;
[0040] A bushing 3 and a sealing component 7 are provided between the release fork shaft 4 and the clutch housing 2 , and the bushing 3 is located between the sealing component 7 and the release fork 5 .
[0041] During operation, the release fork shaft 4 is rotated, and the release fork shaft 4 drives the release bearing 6 through the release fork 5 to slide up and down on the shaft bearing cover 8 to realize the separation of the clutch;
[0042] The utility model connects the separation fork shaft 4 and the separation fork 5 through a solid pin 11, thereby enhancing the stability of the connection between the separation fork and the separation fork shaft, avoiding the separation fork and the separation fork shaft from rotating and loosening after long-term use, which is conducive to ensuring the smooth separation of the clutch and completing the gear shift. The sealing component 7 is provided to isolate the entry of external water and foreign matter, delay or avoid the rust of the separation fork shaft and the bushing matching section, which is conducive to ensuring the smooth separation of the clutch and completing the gear shift.
[0043] Embodiment 1:
[0044] See also Figure 3 and Figure 4 This embodiment discloses a clutch release operating mechanism, including a clutch housing 2, a shaft bearing cover 8 is provided on the clutch housing 2, and a release bearing 6 is sleeved on the shaft bearing cover 8;
[0045] The clutch housing 2 is provided with a release fork shaft 4, and a release fork 5 is sleeved on the release fork shaft 4. The release fork shaft 4 and the release fork 5 are connected by a solid pin 11, and the end of the release fork 5 is located between the release bearing 6 and the clutch housing 2;
[0046] A bushing 3 and a sealing component 7 are provided between the release fork shaft 4 and the clutch housing 2 , and the bushing 3 is located between the sealing component 7 and the release fork 5 .
[0047] Preferably, the release fork 5 includes an open sleeve 13, which is sleeved on the release fork shaft 4. The opening of the open sleeve 13 is connected by a clamping bolt 10. The arrangement of the open sleeve 13 is conducive to assembling the open sleeve 13 on the release fork shaft 4. The open sleeve 13 and the release fork shaft 4 are provided with a communicating pin hole, and a solid pin 11 is inserted into the pin hole.
[0048] Preferably, the open sleeve 13 is fixedly connected to the shift fork 14 , and the shift fork 14 is located between the release bearing 6 and the clutch housing 2 .
[0049] Preferably, the shift fork 14 is provided with a U-shaped opening, and a shaft bearing cover 8 is located in the U-shaped opening.
[0050] Embodiment 2:
[0051] See also Figure 3 and Figure 4 This embodiment discloses a clutch release operating mechanism, including a clutch housing 2, a shaft bearing cover 8 is provided on the clutch housing 2, and a release bearing 6 is sleeved on the shaft bearing cover 8;
[0052] The clutch housing 2 is provided with a release fork shaft 4, and a release fork 5 is sleeved on the release fork shaft 4. The release fork shaft 4 and the release fork 5 are connected by a solid pin 11, and the end of the release fork 5 is located between the release bearing 6 and the clutch housing 2;
[0053] A bushing 3 and a sealing component 7 are provided between the release fork shaft 4 and the clutch housing 2 , and the bushing 3 is located between the sealing component 7 and the release fork 5 .
[0054] Preferably, a shaft bearing cover 8 is fixedly connected to the clutch housing 2 via a plurality of bearing cover fixing bolts 9 .
[0055] Embodiment three:
[0056] See also Figure 3 and Figure 4 This embodiment discloses a clutch release operating mechanism, including a clutch housing 2, a shaft bearing cover 8 is provided on the clutch housing 2, and a release bearing 6 is sleeved on the shaft bearing cover 8;
[0057] The clutch housing 2 is provided with a release fork shaft 4, and a release fork 5 is sleeved on the release fork shaft 4. The release fork shaft 4 and the release fork 5 are connected by a solid pin 11, and the end of the release fork 5 is located between the release bearing 6 and the clutch housing 2;
[0058] A bushing 3 and a sealing component 7 are provided between the release fork shaft 4 and the clutch housing 2 , and the bushing 3 is located between the sealing component 7 and the release fork 5 .
[0059] Preferably, the clutch housing 2 is provided with a through hole for passing the release fork shaft 4 , a sealing groove is provided in the through hole, and a sealing component 7 is provided in the sealing groove to facilitate assembly of the sealing component 7 .
[0060] Preferably, the sealing component 7 is an O-ring 12 .
[0061] Preferably, the bushing 3 and the clutch housing 2 are interference fitted.
[0062] Embodiment 4:
[0063] See also Figure 3 and Figure 4 This embodiment discloses a clutch release operating mechanism, including a clutch housing 2, a shaft bearing cover 8 is provided on the clutch housing 2, and a release bearing 6 is sleeved on the shaft bearing cover 8;
[0064] The clutch housing 2 is provided with a release fork shaft 4, and a release fork 5 is sleeved on the release fork shaft 4. The release fork shaft 4 and the release fork 5 are connected by a solid pin 11, and the end of the release fork 5 is located between the release bearing 6 and the clutch housing 2;
[0065] A bushing 3 and a sealing component 7 are provided between the release fork shaft 4 and the clutch housing 2 , and the bushing 3 is located between the sealing component 7 and the release fork 5 .
[0066] Preferably, a release rocker arm 1 is provided on the release fork shaft 4 to facilitate the rotation of the release fork shaft 4 .
[0067] Preferably, the release rocker arm 1 is welded to the release fork shaft 4, which is beneficial to the stability of the structure.
[0068] Embodiment five:
[0069] See also Figure 3 and Figure 4 The present embodiment discloses a clutch release operating mechanism, including a release rocker arm 1, a clutch housing 2, a bushing 3, a release fork shaft 4, a release fork 5, a release bearing 6, a sealing component 7, a shaft bearing cover 8, a bearing cover fixing bolt 9, a clamping bolt 10, a solid pin 11, an O-ring 12, an open shaft sleeve 13 and a fork 14.
[0070] A shaft bearing cover 8 is provided on the clutch housing 2, and the shaft bearing cover 8 is fixedly connected to the clutch housing 2 by a plurality of bearing cover fixing bolts 9, and a release bearing 6 is sleeved on the shaft bearing cover 8;
[0071] The clutch housing 2 is provided with a through hole for passing through the release fork shaft 4, the release fork shaft 4 is passed through the through hole, the release fork shaft 4 is provided with a release rocker arm 1, and the release rocker arm 1 is welded to the release fork shaft 4. The release fork shaft 4 is sleeved with a release fork 5, the release fork shaft 4 and the release fork 5 are connected by a solid pin 11, and the end of the release fork 5 is located between the release bearing 6 and the clutch housing 2. The details are as follows:
[0072] The release fork 5 includes an open sleeve 13 and a fork 14. The open sleeve 13 is sleeved on the release fork shaft 4. The opening of the open sleeve 13 is connected by a clamping bolt 10. The open sleeve 13 and the release fork shaft 4 are provided with a connecting pin hole, and a solid pin 11 is inserted into the pin hole.
[0073] The shift fork 14 is located between the release bearing 6 and the clutch housing 2 . The shift fork 14 is provided with a U-shaped opening, and a shaft bearing cover 8 is located in the U-shaped opening.
[0074] A bushing 3 and an O-ring 12 are provided between the release fork shaft 4 and the clutch housing 2. The bushing 3 and the clutch housing 2 are interference-fitted. The bushing 3 is located between the O-ring 12 and the release fork 5. A through hole for passing the release fork shaft 4 is provided on the clutch housing 2. A sealing groove is provided in the through hole. The O-ring 12 is provided in the sealing groove.
[0075] The clutch housing 2 and the separation fork shaft of the utility model are provided with an O-ring to isolate the external water and foreign matter from entering, and the separation system will not be stuck due to the corrosion of the separation fork shaft, resulting in difficulty in selecting and shifting gears.
[0076] The utility model adds a solid pin between the separation rocker arm and the separation fork shaft, thereby solving the problem of mutual rotation and looseness between the separation fork and the separation fork shaft, which causes difficulty in selecting and shifting gears.
[0077] The utility model has the advantages of simple assembly and strong practicality.
[0078] The above content is only for explaining the technical idea of the utility model and cannot be used to limit the protection scope of the utility model. Any changes made on the basis of the technical solution in accordance with the technical idea proposed by the utility model shall fall within the protection scope of the claims of the utility model.
Claims
1. A clutch release operating mechanism, characterized in that: The clutch housing (2) comprises a shaft bearing cover (8) which is provided on the clutch housing (2) and a release bearing (6) which is sleeved on the shaft bearing cover (8); A release fork shaft (4) is passed through the clutch housing (2), a release fork (5) is sleeved on the release fork shaft (4), the release fork shaft (4) and the release fork (5) are connected via a solid pin (11), and an end of the release fork (5) is located between the release bearing (6) and the clutch housing (2); A bushing (3) and a sealing component (7) are provided between the release fork shaft (4) and the clutch housing (2), and the bushing (3) is located between the sealing component (7) and the release fork (5).
2. A clutch release operating mechanism according to claim 1, characterized in that: The release fork (5) comprises an open shaft sleeve (13), which is sleeved on the release fork shaft (4), the opening of the open shaft sleeve (13) being connected via a clamping bolt (10), and a communicating pin hole is provided on the open shaft sleeve (13) and the release fork shaft (4), and a solid pin (11) is inserted into the pin hole.
3. A clutch release operating mechanism according to claim 2, characterized in that: The open shaft sleeve (13) is fixedly connected to a shift fork (14), and the shift fork (14) is located between the release bearing (6) and the clutch housing (2).
4. A clutch release operating mechanism according to claim 3, characterized in that: The shift fork (14) is provided with a U-shaped opening, and a shaft bearing cover (8) is located in the U-shaped opening.
5. A clutch release operating mechanism according to claim 1, characterized in that: The shaft bearing cover (8) is fixedly connected to the clutch housing (2) via a plurality of bearing cover fixing bolts (9).
6. A clutch release operating mechanism according to claim 1, characterized in that: The clutch housing (2) is provided with a through hole for passing the separation fork shaft (4), the through hole is provided with a sealing groove, and the sealing groove is provided with a sealing component (7).
7. A clutch release operating mechanism according to claim 6, characterized in that: The sealing component (7) is an O-type sealing ring (12).
8. A clutch release operating mechanism according to claim 1, characterized in that: A separation rocker arm (1) is provided on the separation fork shaft (4).
9. A clutch release operating mechanism according to claim 8, characterized in that: The separation rocker arm (1) is welded to the separation fork shaft (4).
10. A clutch release operating mechanism according to claim 1, characterized in that: The bushing (3) and the clutch housing (2) are interference-fitted.