Speed reducer frequency converter

By designing multi-stage helical gear assembly and output assembly in the reducer, the problem that spur gears cannot effectively withstand axial loads, high torque output force and smooth transmission are achieved, and equipment life is extended.

CN222823661UActive Publication Date: 2025-05-02FEIWODEKE (LINYI) MECHANICAL & ELECTRICAL CO LTD
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Patent Information

Application Number
CN202421978174.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-05-02
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

The transmission components of existing reducers mostly use spur gears, which cannot effectively withstand axial loads, resulting in unreasonable load distribution, shortening the life of the gearbox, and low in terms of bearing capacity, which is prone to risk of tooth breakage.

Method used

A reducer frequency converter is designed, using first-stage, second-stage, and third-stage gear components and output components. The spiral components mesh with each other to achieve low power and high torque output force. Through the design of helical gears, the ability to withstand axial loads is enhanced, the gear deviation is avoided, and the impact and noise during loading and unloading are reduced.

Benefits of technology

It realizes the advantages in bearing axial loads, extends the life of the gearbox, improves the smoothness of the transmission and rotational torque, and reduces the risk of teeth breaking.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a speed reducer frequency converter which comprises a first-stage gear assembly, a second-stage gear assembly, a third-stage gear assembly, an output assembly and a chassis. Through the arrangement of the first-stage gear assembly, the second-stage gear assembly, the third-stage gear assembly, the output assembly and mutual meshing of all spiral assemblies, low-power and high-torque output force is achieved, deviation of any gear cannot occur in the machine rotation process, the advantages are achieved in the aspect of bearing axial loads, impact and noise in the loading and unloading process are reduced, and the working efficiency is improved. And the transmission stability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of reducers, in particular to a reducer frequency converter. Background Art

[0002] A reducer is a mechanical transmission device whose main function is to reduce the speed and increase the torque. It is widely used in various occasions where the speed needs to be reduced, such as cranes, conveyor belts, etc.; the frequency converter converts the industrial frequency power supply into an electric energy control device of another frequency through the on-off action of power semiconductor devices to achieve variable speed operation of the motor.

[0003] The transmission components of existing reducers mostly use spur gears, which can only bear radial loads but not axial loads. This will lead to unreasonable load distribution, thereby shortening the overall life of the gearbox. In addition, the spur gears have low bearing capacity and are at risk of tooth breakage when facing large bearing forces. Utility Model Content

[0004] In order to overcome the shortcomings of the prior art, one of the purposes of the utility model is to provide a speed reducer inverter, which realizes low-power and high-torque output force by setting a first-stage gear assembly, a second-stage gear assembly, a third-stage gear assembly, and an output assembly, and the spiral assemblies are meshed with each other, and no gear will deviate during the rotation of the machine. Compared with straight teeth, the rotational torque of helical teeth is higher than that of straight teeth, and it has an advantage in bearing axial loads. Since the tooth surface contact line of the helical gear is oblique, the gear teeth gradually enter into meshing and gradually disengage from meshing, reducing the impact and noise during loading and unloading, and improving the smoothness of the transmission.

[0005] One of the purposes of the utility model is achieved by the following technical solution: a speed reducer frequency converter, comprising: a primary gear assembly, a secondary gear assembly, a tertiary gear assembly, an output assembly, and a chassis, wherein the primary gear assembly comprises a helical gear 1, on which a helical gear shaft 1 is provided, the secondary gear assembly comprises a helical gear 2, on which a helical gear shaft 2 is provided, the tertiary gear assembly comprises a helical gear 3, on which a helical gear shaft 3 is provided, the output assembly comprises an output helical gear, the output shaft is fixedly connected through the central axis of the output helical gear, the helical gear 1, the helical gear 2, the helical gear 3 and the output helical gear are all left-facing helical teeth, and the helical gear shaft 1, the helical gear shaft 2 and the helical gear shaft 3 are all right-facing helical teeth;

[0006] The side wall of the helical gear shaft 1 is meshed and connected with the side wall of the helical gear 2, the side wall of the helical gear shaft 2 is meshed and connected with the side wall of the helical gear 3, and the side wall of the helical gear shaft 3 is meshed and connected with the side wall of the output helical gear.

[0007] According to the reducer frequency converter, the bottom ends of the helical gear 1, the helical gear 2, the helical gear 3 and the output helical gear are all fixedly connected with a rotating shaft, and the bottom ends of the rotating shafts are all rotatably connected to the top end of the chassis.

[0008] According to the reducer frequency converter, the inclination angles of the helical teeth of the helical gear one, the helical gear two, the helical gear three and the output helical gear become smaller in sequence, and the tooth pitches become larger in sequence.

[0009] A speed reducer frequency converter is provided, wherein the inclination angles of the helical teeth of the helical gear shaft one, the helical gear shaft two and the helical gear shaft three become smaller in sequence, and the tooth pitches become larger in sequence.

[0010] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The utility model is further described below in conjunction with the accompanying drawings and embodiments;

[0012] Figure 1 This is a three-dimensional diagram of a speed reducer frequency converter of the utility model;

[0013] Figure 2 This is a front view of a speed reducer frequency converter of the utility model;

[0014] Figure 3 This is a top view of a speed reducer frequency converter of the utility model;

[0015] Figure 4 This is a three-dimensional diagram of the components of a speed reducer frequency converter of the utility model.

[0016] Legend:

[0017] 1. Chassis; 2. First-stage gear assembly; 3. Second-stage gear assembly; 4. Third-stage gear assembly; 5. Output assembly; 6. Rotating shaft; 201. Bevel gear one; 202. Bevel gear shaft one; 301. Bevel gear two; 302. Bevel gear shaft two; 401. Bevel gear three; 402. Bevel gear shaft three; 501. Output bevel gear; 502. Output shaft. DETAILED DESCRIPTION

[0018] This section will describe in detail the specific embodiments of the utility model. The preferred embodiments of the utility model are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the utility model, but it cannot be understood as a limitation on the protection scope of the utility model.

[0019] Reference Figure 1-4The utility model embodiment is a speed reducer frequency converter, which includes: a primary gear assembly 2, a secondary gear assembly 3, a tertiary gear assembly 4, an output assembly 5, and a chassis 1. The primary gear assembly 2 includes a helical gear 1 201, and the helical gear 1 201 is provided with a helical gear shaft 1 202. The secondary gear assembly 3 includes a helical gear 2 301, and the helical gear 2 301 is provided with a helical gear shaft 2 302. The tertiary gear assembly 4 includes a helical gear 3 401, and the helical gear 3 401 is provided with a helical gear shaft 3 402. The output assembly 5 includes an output helical gear 501, and the output helical gear 502 is provided with a helical gear shaft 3 302. An output shaft 502 is fixedly connected to the center axis of the wheel 501. The helical gear 1 201, the helical gear 2 301, the helical gear 3 401 and the output helical gear 501 are all helical to the left, and the helical gear shaft 1 202, the helical gear shaft 2 302 and the helical gear shaft 3 402 are all helical to the right. The helical gear 1 201, the helical gear 2 301, the helical gear 3 401 and the output helical gear 501 have a helical gear inclination angle that becomes smaller in sequence, and a tooth pitch that becomes larger in sequence. The helical gear shaft 1 202, the helical gear shaft 2 302 and the helical gear shaft 3 402 have a helical gear inclination angle that becomes smaller in sequence, and a tooth pitch that becomes larger in sequence.

[0020] The side wall of the helical gear shaft 1 202 is meshed and connected with the side wall of the helical gear 2 301, the side wall of the helical gear shaft 2 302 is meshed and connected with the side wall of the helical gear 3 401, the side wall of the helical gear shaft 3 402 is meshed and connected with the side wall of the output helical gear 501, the bottom ends of the helical gear 1 201, the helical gear 2 301, the helical gear 3 401 and the output helical gear 501 are all fixedly connected with a rotating shaft 6, the bottom ends of the rotating shaft 6 are all rotatably connected with the top end of the chassis 1, through the set first-stage gear assembly 2, the second-stage gear assembly 3, the third-stage gear assembly 4, and the output assembly 5, the spiral assemblies are meshed with each other to achieve low-power and high-torque output force, and no gear will deviate during the rotation of the machine. Compared with straight teeth, the rotational torque of helical teeth is higher than that of straight teeth, and it has an advantage in bearing axial loads. Since the tooth surface contact line of the helical gear is oblique, this allows the gear teeth to gradually enter into meshing and gradually disengage from meshing, reducing the impact and noise during loading and unloading, and improving the smoothness of the transmission.

[0021] Working principle: When in use, the output end of the motor is meshed and connected with the side wall of the bevel gear 1 201, the bevel gear shaft 1 202 is meshed and connected with the bevel gear 2 301, the bevel gear shaft 2 302 is meshed and connected with the bevel gear 3 401, and the bevel gear shaft 3 402 is meshed and connected with the output bevel gear 501. After layers of deceleration, the output shaft 502 is driven to rotate, achieving low-power and high-torque output force, and no gear will deviate during the rotation of the machine, reducing the impact and noise during loading and unloading, and improving the stability of transmission.

[0022] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.

Claims

1. A speed reducer inverter, characterized in that: include: A first-stage gear assembly (2), a second-stage gear assembly (3), a third-stage gear assembly (4), an output assembly (5), and a chassis (1), wherein the first-stage gear assembly (2) comprises a first helical gear (201), wherein the first helical gear (201) is provided with a first helical gear shaft (202), the second-stage gear assembly (3) comprises a second helical gear (301), wherein the second helical gear (301) is provided with a second helical gear shaft (302), and the third-stage gear assembly (4) comprises a third helical gear (401). The bevel gear three (401) is provided with a bevel gear shaft three (402), the output assembly (5) comprises an output bevel gear (501), the output bevel gear (501) has an output shaft (502) passing through and fixedly connected to the central axis thereof, the bevel gear one (201), the bevel gear two (301), the bevel gear three (401) and the output bevel gear (501) are all beveled to the left, and the bevel gear shaft one (202), the bevel gear shaft two (302) and the bevel gear shaft three (402) are all beveled to the right; The side wall of the helical gear shaft 1 (202) is meshedly connected with the side wall of the helical gear 2 (301), the side wall of the helical gear shaft 2 (302) is meshedly connected with the side wall of the helical gear 3 (401), and the side wall of the helical gear shaft 3 (402) is meshedly connected with the side wall of the output helical gear (501).

2. A speed reducer inverter according to claim 1, characterized in that: The bottom ends of the bevel gear 1 (201), the bevel gear 2 (301), the bevel gear 3 (401) and the output bevel gear (501) are all fixedly connected to a rotating shaft (6), and the bottom ends of the rotating shafts (6) are all rotatably connected to the top end of the chassis (1).

3. A speed reducer inverter according to claim 1, characterized in that: The inclination angles of the helical teeth of the helical gear 1 (201), the helical gear 2 (301), the helical gear 3 (401) and the output helical gear (501) successively decrease, and the tooth pitches successively increase.

4. A speed reducer inverter according to claim 1, characterized in that: The inclination angles of the helical teeth of the helical gear shaft one (202), the helical gear shaft two (302) and the helical gear shaft three (402) successively decrease, and the tooth pitches successively increase.