Air cooler suitable for gear box and gear box

By designing a movable air cooler, the existing wind power gearbox air cooler takes up a large space and cannot adjust the position, achieving convenient lifting and maintenance, and improving practicality.

CN222823706UActive Publication Date: 2025-05-02NANJING HIGH SPEED GEAR MFG
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Patent Information

Application Number
CN202421993772.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-16
Publication Date
2025-05-02
Estimated Expiration
2034-08-16

AI Technical Summary

Technical Problem

The air cooler of existing wind power gearboxes takes up a large space and cannot adjust the position, resulting in inconvenient lifting and maintenance.

Method used

An air cooler is designed including a cooler body and a mounting bracket. The cooler body can be moved vertically and horizontally to avoid blocking the hoist and forming a maintenance space.

Benefits of technology

It realizes convenient lifting and maintenance of air coolers, expands the scope of application, and improves practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of wind power gear boxes, and discloses an air cooler suitable for a gear box and the gear box. The air cooler suitable for the gearbox comprises a cooler body and a mounting bracket, wherein the cooler body is used for blowing airflow to an oil pipeline in a mounting box body; the mounting bracket comprises a connecting bottom beam and a mounting seat, the connecting bottom beam is fixedly connected with the mounting box body, and a lifting lug is arranged on the mounting box body; the mounting base is arranged on the connecting bottom beam, the cooler body is arranged on the mounting base, the mounting base can move on the connecting bottom beam in the first direction so that the cooler body can avoid the lifting lug in the vertical direction, and the cooler body can move on the mounting base in the second direction so that a maintenance space can be formed between the cooler body and the mounting box body. According to the air cooler suitable for the gear box, oil liquid pipelines in the mounting box bodies of different sizes and structures can be cooled, the application range of the air cooler suitable for the gear box is widened, and practicability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wind power gear boxes, in particular to an air cooler suitable for a gear box and the gear box. Background Art

[0002] Existing wind power gearboxes are usually equipped with air coolers to cool the oil pipeline inside the gearbox to ensure the normal operation of the gearbox. However, the air coolers of existing wind power gearboxes take up a large space, and their position on the gearbox cannot be adjusted after installation, which causes great inconvenience to the subsequent overall transportation and maintenance of the gearbox. Therefore, it is urgent to design an air cooler suitable for gearboxes to solve the above problems existing in the prior art. Utility Model Content

[0003] The utility model aims to provide an air cooler suitable for a gear box and a gear box, which can be convenient for lifting and later maintenance.

[0004] To achieve this purpose, the utility model adopts the following technical solutions:

[0005] The utility model provides an air cooler suitable for a gear box, comprising:

[0006] A cooler body, the cooler body being used to blow air flow to the oil pipeline in the installation box;

[0007] A mounting bracket, the mounting bracket comprising a connecting bottom beam and a mounting seat, the connecting bottom beam is fixedly connected to the mounting box, and the mounting box is provided with a lifting lug;

[0008] The mounting seat is arranged on the connecting bottom beam, and the cooler body is arranged on the mounting seat. The mounting seat can move on the connecting bottom beam along a first direction so that the cooler body can vertically avoid the lifting ear. The cooler body can move on the mounting seat along a second direction so that an inspection space is formed between the cooler body and the mounting box.

[0009] Preferably, a first limiting assembly is arranged between the mounting seat and the connecting bottom beam, the first limiting assembly includes a matching first bolt and a first nut, a first through hole is provided on the connecting bottom beam, and a first oblong hole extending along the first direction is provided on the mounting seat corresponding to the first through hole, the first bolt passes through the first through hole and the first oblong hole in sequence and is connected to the first nut, and the first nut rests on the mounting seat.

[0010] Preferably, the mounting seat comprises a diagonal support beam, a bearing frame and a cross beam, the cooler body is arranged on the bearing frame, and the bearing frame is arranged on the connecting bottom beam;

[0011] One end of the diagonal bracing beam is connected to the bearing frame, the other end of the diagonal bracing beam is arranged on the connecting bottom beam, and the two ends of the cross beam are respectively connected to the diagonal bracing beam and the bearing frame.

[0012] Preferably, the bearing frame and the diagonal bracing beam are both connected to the connecting bottom beam via the first limiting assembly.

[0013] Preferably, a second limiting assembly is arranged between the cooler body and the mounting seat, the second limiting assembly includes a matching second bolt and a second nut, a second through hole is provided on the mounting seat, and a second oblong hole extending along the second direction is provided on the cooler body corresponding to the second through hole, the second bolt passes through the second through hole and the second oblong hole in sequence and is connected to the second nut, and the second nut rests against the cooler body.

[0014] Preferably, a first roller is rotatably provided on the mounting seat, and the first roller is in rolling cooperation with the connecting bottom beam.

[0015] Preferably, a first elastic member is provided between the first roller and the mounting seat.

[0016] Preferably, a second roller is rotatably provided on the cooler body, and the second roller is in rolling cooperation with the mounting seat.

[0017] Preferably, a second elastic member is provided between the second roller and the cooler body.

[0018] The gear box comprises a mounting box body and the above-mentioned air cooler suitable for the gear box.

[0019] The beneficial effects of the utility model are:

[0020] The utility model provides an air cooler suitable for a gear box, and the cooler body can blow air flow to the oil pipeline in the installation box, so the air cooler suitable for the gear box can cool down the lubricating oil in the installation box, so as to ensure the normal operation of the installation box; the connecting bottom beam is fixedly connected to the installation box, and since the cooler body is arranged on the mounting seat, and the mounting seat is arranged on the connecting bottom beam, the cooler body is connected to the installation box; the installation box is provided with a lifting ear, and since the mounting seat can move on the connecting bottom beam along a first direction so that the cooler on the mounting seat can vertically avoid the lifting ear, the air cooler suitable for the gear box is installed After completion, it is possible to avoid blocking the lifting ears, and the overall lifting of the installation box can be achieved vertically without the aid of other external devices. The operation is simple and practical. Since the cooler body can move on the mounting seat along the second direction, a maintenance space is formed between the cooler body and the mounting box, which facilitates the later maintenance and disassembly of the cooler body and the oil pipeline. At the same time, since the cooler body can move relative to the mounting box along the first direction and the second direction respectively, the oil pipeline in the mounting box of different sizes and structures can be cooled and cooled, which expands the scope of application of the air cooler suitable for the gear box and improves its practicality.

[0021] The gear box provided by the utility model includes an installation box body and adopts the above-mentioned air cooler suitable for the gear box. The cooler body can be moved along the first direction and the second direction, so as to facilitate the lifting of the gear box, and also facilitate the inspection and disassembly of the oil pipeline and the cooler body, and has strong practicality and environmental adaptability. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the installation of an air cooler applicable to a gear box provided by a specific embodiment of the utility model;

[0023] Figure 2 yes Figure 1 A partial enlarged view of the middle A;

[0024] Figure 3 yes Figure 1 A partial enlarged view of point B in the middle.

[0025] In the figure:

[0026] 100-Oil pipeline;

[0027] 1- cooler body; 11- second roller; 12- second elastic member;

[0028] 2-mounting bracket; 21-connecting bottom beam; 22-mounting seat; 221-diagonal support beam; 222-carrying frame; 223-cross beam; 224-first roller; 225-first elastic member;

[0029] 3-first limit assembly; 31-first bolt; 32-first nut;

[0030] 4-second limiting assembly; 41-second bolt; 42-second nut. DETAILED DESCRIPTION

[0031] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.

[0032] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0033] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0034] In the description of this embodiment, the terms "upper", "lower", "right", "left" and other directions or positional relationships are based on the directions or positional relationships shown in the drawings, and are only for the convenience of description and simplified operation, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.

[0035] like Figure 1As shown, the utility model provides an air cooler suitable for a gear box, which includes a cooler body 1 and a mounting bracket 2, the cooler body 1 is used to blow air flow to the oil pipeline 100 in the mounting box; the mounting bracket 2 includes a connecting bottom beam 21 and a mounting seat 22, the connecting bottom beam 21 is fixedly connected to the mounting box, and the mounting box is provided with a lifting lug; the mounting seat 22 is arranged on the connecting bottom beam 21, and the cooler body 1 is arranged on the mounting seat 22, the mounting seat 22 can move on the connecting bottom beam 21 along a first direction so that the cooler body 1 can vertically avoid the lifting lug, and the cooler body 1 can move on the mounting seat 22 along a second direction so that an inspection space is formed between the cooler body 1 and the mounting box. In this embodiment, the cooler body 1 can blow air to the oil pipeline 100 in the installation box, so the air cooler suitable for the gear box can cool down the lubricating oil in the installation box, so as to ensure the normal operation of the installation box; the connecting bottom beam 21 is fixedly connected to the installation box, and since the cooler body 1 is arranged on the mounting seat 22, and the mounting seat 22 is arranged on the connecting bottom beam 21, the cooler body 1 is connected to the installation box; the installation box is provided with a lifting ear, and since the mounting seat 22 can move on the connecting bottom beam 21 along the first direction so that the cooler body 1 on the mounting seat 22 can vertically avoid the lifting ear, the air cooler installation suitable for the gear box After completion, it is possible to avoid blocking the lifting ears, and the overall lifting of the installation box can be achieved vertically without the aid of other external devices. The operation is simple and practical. Since the cooler body 1 can move on the mounting seat 22 along the second direction, a maintenance space is formed between the cooler body 1 and the installation box, which facilitates the later maintenance and disassembly of the cooler body 1 and the oil pipeline 100. At the same time, since the cooler body 1 can move relative to the installation box along the first direction and the second direction respectively, the oil pipeline 100 in the installation boxes of different sizes and structures can be cooled, thereby expanding the scope of application of the air cooler suitable for the gear box and improving its practicality. Specifically, the cooler body 1 is an air-cooled cooler device commonly used in this field, and the oil pipeline 100 passes through the air outlet end of the cooler body 1; the first direction is the horizontal direction of the installation box, and the installation box is provided with a lifting lug for connecting to the lifting equipment. The mounting seat 22 drives the cooler body 1 to move along the first direction to avoid blocking the lifting lug below the cooler body 1; the second direction is the height direction of the installation box. The movement of the cooler body 1 along the second direction can provide sufficient maintenance space for the inspection and disassembly of the oil pipeline 100 below, and it is also convenient for the inspection and disassembly of the cooler body 1.

[0036] Furthermore, if Figure 1 and Figure 2As shown, a first limiting assembly 3 is arranged between the mounting seat 22 and the connecting bottom beam 21, and the first limiting assembly 3 includes a matching first bolt 31 and a first nut 32. A first through hole is opened on the connecting bottom beam 21, and a first oblong hole extending along a first direction is opened on the mounting seat 22 corresponding to the first through hole. The first bolt 31 passes through the first through hole and the first oblong hole in sequence and is connected to the first nut 32, and the first nut 32 rests on the mounting seat 22. In this embodiment, the first oblong hole extends along the first direction, and the rod portion of the first bolt 31 passes through the first through hole and the first oblong hole and is connected to the first nut 32. The head of the first bolt 31 abuts against the connecting bottom beam 21, and the first nut 32 abuts against the mounting seat 22, so that the mounting seat 22 abuts against the connecting bottom beam 21, thereby locking the mounting seat 22 and the connecting bottom beam 21; when it is necessary to move the mounting seat 22 along the first direction, the staff loosens the first nut 32 on the first bolt 31 in the reverse direction, but does not unscrew the first nut 32 from the first bolt 31. At this time, the mounting seat 22 is detached from the connecting bottom beam 21 is firmly pressed against the mounting seat 22, so the mounting seat 22 can move relative to the connecting bottom beam 21. At the same time, because the first bolt 31 is still inserted into the first oblong hole of the mounting seat 22, the mounting seat 22 can and can only move along the first direction under the limiting action of the first bolt 31; after the mounting seat 22 is moved to the specified position, the staff tightens the first nut 32 in the forward direction to make the first nut 32 press against the mounting seat 22, so that the mounting seat 22 presses against the connecting bottom beam 21, thereby fixing the position of the mounting seat 22 again and preventing the cooler body 1 from shaking during the operation of the gear box.

[0037] Specifically, Figure 1 As shown, the mounting seat 22 includes a diagonal bracing beam 221, a bearing frame 222 and a cross beam 223. The cooler body 1 is arranged on the bearing frame 222, and the bearing frame 222 is arranged on the connecting bottom beam 21; one end of the diagonal bracing beam 221 is connected to the bearing frame 222, and the other end of the diagonal bracing beam 221 is arranged on the connecting bottom beam 21, and the two ends of the cross beam 223 are respectively connected to the diagonal bracing beam 221 and the bearing frame 222. In this embodiment, the diagonal bracing beam 221 and the cross beam 223 are both made of channel steel, and the bearing frame 222 can be a frame structure made of channel steel or a plate-like structure made of steel plate; the diagonal bracing beam 221, the bearing frame 222 and the connecting bottom beam 21 form a supporting structure with a triangular cross section, thereby ensuring the stability and reliability of the mounting bracket 2; the cross beam 223 is connected between the diagonal bracing beam 221 and the bearing frame 222, thereby further improving the supporting stability of the mounting bracket 2.

[0038] Specifically, Figure 1As shown, the support frame 222 and the diagonal bracing beam 221 are both connected to the connecting bottom beam 21 through the first limiting assembly 3. In this embodiment, the first limiting assembly 3 is provided on the end of the diagonal bracing beam 221 and the end of the support frame 222, so the diagonal bracing beam 221 and the support frame 222 are respectively connected to the connecting bottom beam 21 through the first limiting assembly 3, thereby improving the stability of the mounting seat 22 when moving along the first direction, and also further enhancing the reliability of the connection between the mounting seat 22 and the connecting bottom beam 21.

[0039] Specifically, Figure 1 and Figure 3 As shown, a second limiting assembly 4 is arranged between the cooler body 1 and the mounting seat 22, and the second limiting assembly 4 includes a matching second bolt 41 and a second nut 42. A second through hole is opened on the mounting seat 22, and a second oblong hole extending along the second direction is opened on the cooler body 1 corresponding to the second through hole. The second bolt 41 passes through the second through hole and the second oblong hole in sequence and is connected to the second nut 42, and the second nut 42 rests on the cooler body 1. In this embodiment, the second oblong hole extends along the second direction, and the rod portion of the second bolt 41 passes through the second through hole and the second oblong hole and is connected to the second nut 42. The head of the second bolt 41 abuts against the support frame 222 of the mounting seat 22, and the second nut 42 abuts against the cooler body 1, so that the cooler body 1 is pressed against the support frame 222, thereby locking the cooler body 1 and the support frame 222; when it is necessary to move the cooler body 1 along the second direction, the staff loosens the second nut 42 on the second bolt 41 in the reverse direction, but does not unscrew the second nut 42 from the second bolt 41. At this time, the cooler body 1 is detached from the support frame The bracket 222 is in a state of being pressed against the support frame 222, so the cooler body 1 can move relative to the mounting seat 22; at the same time, because the second bolt 41 is still inserted into the second oblong hole of the cooler body 1, the cooler body 1 can and can only move along the second direction under the limiting action of the second bolt 41; after the cooler body 1 is moved to the specified position, the staff tightens the second nut 42 in the forward direction, and the second nut 42 is pressed against the cooler body 1, so that the cooler body 1 is pressed against the support frame 222, thereby fixing the position of the cooler body 1 again and preventing the cooler body 1 from shaking during the operation of the gearbox.

[0040] Furthermore, if Figure 1 and Figure 2As shown, the mounting seat 22 is rotatably provided with a first roller 224, and the first roller 224 is rollingly matched with the connecting bottom beam 21. In this embodiment, a plurality of first rollers 224 are rotatably provided on the mounting seat 22, and the first rollers 224 are rollingly matched with the connecting bottom beam 21. When the mounting seat 22 needs to be moved along the first direction, the staff first reversely loosens the first nut 32 on the first bolt 31, and after the mounting seat 22 is separated from the contact with the connecting bottom beam 21, the staff pushes the mounting seat 22 along the first direction; since the mounting seat 22 is rollingly provided on the connecting bottom beam 21 through the first rollers 224, the resistance during the movement of the mounting seat 22 is greatly reduced, which saves time and effort and is convenient to operate.

[0041] Specifically, Figure 1 and Figure 2 As shown, a first elastic member 225 is provided between the first roller 224 and the mounting seat 22. In this embodiment, a wheel frame for mounting the first roller 224 is provided on the ends of the diagonal support beam 221 and the carrier frame 222 close to the connecting bottom beam 21, and the first roller 224 is rotatably arranged on the wheel frame, and the wheel frame is connected to the mounting seat 22 through the first elastic member 225; specifically, the first elastic member 225 is a compression spring, and when the first nut 32 is loosened, the mounting seat 22 will automatically move away from the connecting bottom beam 21 under the elastic force of the first elastic member 225, so as to prevent the friction resistance between the mounting seat 22 and the connecting bottom beam 21, thereby greatly facilitating the subsequent pushing of the mounting seat 22.

[0042] Furthermore, if Figure 1 and Figure 3 As shown, the cooler body 1 is rotatably provided with a second roller 11, and the second roller 11 is rollingly matched with the mounting seat 22. In this embodiment, a plurality of second rollers 11 are rotatably provided on the cooler body 1, and the second rollers 11 are rollingly matched with the mounting seat 22. When the cooler body 1 needs to be moved along the second direction, the staff first reversely loosens the second nut 42 on the second bolt 41, and after the cooler body 1 is separated from the abutment with the mounting seat 22, the staff pushes the cooler body 1 along the second direction; since the cooler body 1 is rollingly matched with the mounting seat 22 through the second rollers 11, the resistance during the movement of the cooler body 1 is greatly reduced, which saves time and effort and is convenient to operate.

[0043] Specifically, Figure 1 and Figure 3As shown, a second elastic member 12 is provided between the second roller 11 and the cooler body 1. In this embodiment, a plurality of wheel frames for mounting the second roller 11 are provided on one side of the cooler body 1 close to the mounting seat 22, and the second roller 11 is rotatably arranged on the wheel frame, and the wheel frame is connected to the cooler body 1 through the second elastic member 12; specifically, the second elastic member 12 is a compression spring, and when the second nut 42 is loosened, the cooler body 1 will automatically move away from the mounting seat 22 under the elastic force of the second elastic member 12, so as to prevent friction resistance between the cooler body 1 and the mounting seat 22, thereby greatly facilitating the subsequent movement of the cooler body 1.

[0044] This embodiment also provides a gearbox, which includes a mounting box and the above-mentioned air cooler suitable for the gearbox. The gearbox can cool down the oil pipeline 100 through the cooler body 1 to ensure the normal operation of the lubrication system inside the gearbox; in addition, the gearbox can move the cooler body 1 along the first direction and the second direction to form a hoisting space for hoisting and an inspection space for maintenance, so as to facilitate the hoisting of the gearbox, and facilitate the inspection and disassembly of the oil pipeline 100 and the cooler body 1, which greatly improves the practicality of the gearbox.

[0045] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.

Claims

1. Air cooler suitable for gearbox, characterized in that: include: A cooler body (1), the cooler body (1) being used to blow air flow to an oil pipeline (100) in an installation box; A mounting bracket (2), the mounting bracket (2) comprising a connecting bottom beam (21) and a mounting seat (22), the connecting bottom beam (21) being fixedly connected to the mounting box, and a lifting lug is provided on the mounting box; The mounting seat (22) is arranged on the connecting bottom beam (21), and the cooler body (1) is arranged on the mounting seat (22); the mounting seat (22) can move on the connecting bottom beam (21) along a first direction so that the cooler body (1) vertically avoids the lifting lug; the cooler body (1) can move on the mounting seat (22) along a second direction so that an inspection space is formed between the cooler body (1) and the mounting box.

2. The air cooler suitable for a gear box according to claim 1, characterized in that: A first limiting assembly (3) is arranged between the mounting seat (22) and the connecting bottom beam (21), the first limiting assembly (3) comprising a matching first bolt (31) and a first nut (32), the connecting bottom beam (21) being provided with a first through hole, the mounting seat (22) being provided with a first oblong hole extending along the first direction corresponding to the first through hole, the first bolt (31) passing through the first through hole and the first oblong hole in sequence and being connected to the first nut (32), the first nut (32) being abutted against the mounting seat (22).

3. The air cooler suitable for a gear box according to claim 2, characterized in that: The mounting seat (22) comprises a diagonal support beam (221), a bearing frame (222) and a cross beam (223); the cooler body (1) is arranged on the bearing frame (222); and the bearing frame (222) is arranged on the connecting bottom beam (21); One end of the diagonal bracing beam (221) is connected to the bearing frame (222), the other end of the diagonal bracing beam (221) is arranged on the connecting bottom beam (21), and the two ends of the cross beam (223) are respectively connected to the diagonal bracing beam (221) and the bearing frame (222).

4. The air cooler suitable for a gear box according to claim 3, characterized in that: The bearing frame (222) and the diagonal support beam (221) are both connected to the connecting bottom beam (21) via the first limiting assembly (3).

5. The air cooler suitable for a gear box according to claim 2, characterized in that: A second limiting assembly (4) is arranged between the cooler body (1) and the mounting seat (22), and the second limiting assembly (4) includes a matching second bolt (41) and a second nut (42). A second through hole is provided on the mounting seat (22), and a second oblong hole extending along the second direction is provided on the cooler body (1) corresponding to the second through hole. The second bolt (41) passes through the second through hole and the second oblong hole in sequence and is connected to the second nut (42), and the second nut (42) abuts against the cooler body (1).

6. The air cooler suitable for a gear box according to claim 1, characterized in that: A first roller (224) is rotatably arranged on the mounting seat (22), and the first roller (224) is in rolling cooperation with the connecting bottom beam (21).

7. The air cooler suitable for a gear box according to claim 6, characterized in that: A first elastic member (225) is provided between the first roller (224) and the mounting seat (22).

8. The air cooler suitable for a gear box according to claim 1, characterized in that: A second roller (11) is rotatably arranged on the cooler body (1), and the second roller (11) is in rolling cooperation with the mounting seat (22).

9. The air cooler suitable for a gear box according to claim 8, characterized in that: A second elastic member (12) is provided between the second roller (11) and the cooler body (1).

10. Gear box, characterized in that, The invention comprises a mounting box body and an air cooler suitable for a gear box as claimed in any one of claims 1 to 9.