RTO combustion device

By using spiral cooling pipes and gas collecting pipe groups in the RTO combustion device, the problems of excessive passing of air flow and excessive construction of the device in the prior art are solved, and a more efficient cooling effect and a more convenient activated carbon filler replacement process are achieved.

CN222824377UActive Publication Date: 2025-05-02上海昱清环保工程有限公司
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Patent Information

Application Number
CN202420569084.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-22
Publication Date
2025-05-02
Estimated Expiration
2034-03-22

AI Technical Summary

Technical Problem

In the existing RTO combustion device, the straight tube cooling structure causes the airflow to pass too fast, affecting the cooling effect, and the device is too high to build, inconvenient to operate and has safety hazards.

Method used

The spiral cooling tube is used to slow down the movement speed of the airflow and extend the length of the cooling tube. At the same time, the air collection tube group and filter components are designed to improve the cooling effect and simplify the replacement process of activated carbon fillers.

Benefits of technology

The cooling effect is improved, and the problem of excessive device construction is avoided, making it more convenient and safe to replace activated carbon filler.

✦ Generated by Eureka AI based on patent content.

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Abstract

The RTO combustion device comprises an installation frame, an RTO combustion chamber and an induced draft fan are installed on the top of the installation frame, and a cooling assembly is arranged on the top of the installation frame. The cooling assembly comprises a cooling bin, a plurality of cooling pipes are fixedly connected in the cooling bin in a sleeving mode and are all spiral, a water outlet pipe is fixedly connected to the top of the cooling bin, a water inlet pipe is fixedly connected to the bottom of the cooling bin, and a gas collecting pipe set is arranged in the mounting frame; a gas-collecting hood is fixedly connected to the top of the cooling bin, a connecting pipe is fixedly connected to the top of the gas-collecting hood, and a filtering assembly is arranged at the top of the connecting pipe. The airflow moving speed can be reduced through the spiral cooling pipe, the length of the cooling pipe can be increased, and therefore the cooling effect is improved, meanwhile, the situation that the activated carbon filler is inconvenient to replace due to the fact that the building height of the device is too high can be avoided, the four sliding rods slide in the sliding sleeves, the loading basket which is pulled out can be supported, and the practicability is high. The activated carbon filler is more convenient to replace.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment, in particular to an RTO combustion device. Background Art

[0002] RTO incinerator is a highly efficient organic waste gas treatment equipment. Compared with traditional catalytic combustion and direct-fired thermal oxidation furnaces, it has the characteristics of high thermal efficiency, low operating cost, and the ability to treat large air volume and low-concentration waste gas. When the concentration is slightly higher, it can also perform secondary waste heat recovery, greatly reducing production and operation costs.

[0003] For example, an RTO heat storage combustion device with application number CN202222674486.X includes a base, an induced draft fan, an RTO combustion chamber and an exhaust duct. The exhaust duct is provided with a cooling part and an adsorption part. The cooling part includes a cooling shell fixed in the exhaust duct, and the bottom wall and the top wall of the cooling shell are fixed with round shell one and round shell two in sequence. There are multiple cooling pipes connected between round shell one and round shell two. The top wall of round shell two is connected with a connecting pipe. The other end of the connecting pipe passes through the cooling shell and is connected with round shell three. The inner wall of round shell one is connected and installed with a gas collecting hood. The utility model adds a cooling part and an adsorption part, etc., so that the exhaust gas after combustion enters the exhaust duct, enters the adsorption part after being cooled by the cooling part, further removes the residual organic matter in the gas, and then is discharged from the top of the exhaust duct. Before the gas is adsorbed by the activated carbon, it is cooled first, which is conducive to the full adsorption and purification of the low-temperature gas by the activated carbon. The adsorption effect is good and the operation is relatively convenient.

[0004] However, the cooling pipe of the above device is a straight pipe, which causes the airflow to pass through too fast, affecting the cooling effect. In order to ensure the effect, the device is built too high, so that when the staff replaces the activated carbon filler, they need to climb up to operate, causing inconvenience and posing a safety hazard.

[0005] Therefore, it is necessary to invent a RTO combustion device to solve the above problems. Utility Model Content

[0006] To this end, the utility model provides an RTO combustion device, which can slow down the air flow movement speed through a spiral cooling tube and extend the length of the cooling tube to solve the problems in the prior art.

[0007] In order to achieve the above-mentioned purpose, the embodiment of the utility model provides the following technical solutions: an RTO combustion device, comprising a mounting frame, an RTO combustion chamber and an induced draft fan are mounted on the top of the mounting frame, and the output end of the induced draft fan is connected to the input end of the RTO combustion chamber, and a cooling component for cooling the gas is arranged on the top of the mounting frame;

[0008] The cooling component includes a cooling bin, a plurality of cooling pipes are fixedly sleeved inside the cooling bin, and both ends of the cooling pipes are connected to the outside, and the plurality of cooling pipes are all spiral-shaped, a water outlet pipe is fixedly connected to the top of the cooling bin, and the water outlet pipe is connected to the cooling bin, a water inlet pipe is fixedly connected to the bottom of the cooling bin, and the water inlet pipe is connected to the cooling bin, and a gas collecting pipe group is arranged inside the mounting frame;

[0009] The top of the cooling bin is fixedly connected with an air collecting hood, and the water outlet pipe passes through the air collecting hood and extends to the outside. The top of the air collecting hood is fixedly connected with a connecting pipe, and the top of the connecting pipe is provided with a filter assembly.

[0010] As a preferred embodiment of the present invention, the collecting pipe group includes an outer collecting pipe and an inner collecting pipe, and the outer collecting pipe and the inner collecting pipe are both fixedly connected to the inside of the mounting frame, an intake pipe is connected between the outer collecting pipe and the inner collecting pipe, and the intake pipe is connected to the output end of the RTO combustion chamber, and the outer collecting pipe and the inner collecting pipe are respectively connected to the corresponding cooling pipes.

[0011] As a preferred embodiment of the present invention, the filter assembly includes a filter bin, which is fixedly connected to the top of the connecting pipe, and the filter bin is communicated with the connecting pipe. A loading basket is movably sleeved inside the filter bin, and activated carbon filler is placed inside the loading basket. An exhaust pipe is fixedly connected to the top of the filter bin, and the exhaust pipe is communicated with the filter bin.

[0012] As a preferred solution of the utility model, a fixing plate is fixedly connected to the outer end of the loading basket, two bolts are rotatably connected to the inside of the fixing plate, both sides of the filter bin are fixedly connected to fixing seats, and the two bolts are respectively threadedly sleeved on the inside of the corresponding fixing seats, a sealing ring is fixedly connected to the side of the fixing plate facing the filter bin, and a handle is fixedly connected to the side of the fixing plate facing away from the filter bin.

[0013] As a preferred solution of the utility model, two sliding sleeves are fixedly connected to both sides of the filter bin, four sliding rods are fixedly connected to the side of the fixed plate facing the filter bin, and the sliding rods are movably sleeved inside the corresponding sliding sleeves.

[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:

[0015] 1. The high-temperature gas is dispersed into multiple spiral cooling tubes through the gas collecting pipe group. At the same time, cold water is poured into the cooling chamber through the water inlet pipe. The cold water can absorb the heat of the gas inside the cooling tube, so that the gas is cooled. Then the low-temperature gas is collected through the gas collecting hood, and then passes through the inside of the connecting pipe. Then, the gas is further adsorbed and processed by the filter component. The spiral cooling tube can slow down the air flow speed and extend the length of the cooling tube, thereby improving the cooling effect. At the same time, it can avoid the inconvenience of replacing activated carbon fillers caused by the excessive height of the device construction;

[0016] 2. By turning the two bolts, the bolts are disengaged from the fixing seat, and then the loading basket is pulled out of the filter chamber through the handle. At the same time, the four sliding rods slide inside the sliding sleeve, which can play a supporting role when the loading basket is pulled out, making it more convenient to replace the activated carbon filler. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0018] Figure 2 It is a schematic diagram of the cross-sectional structure of the filter component and the cooling component of the utility model;

[0019] Figure 3 This is a schematic diagram of the loading basket of the utility model in a pulled-out state;

[0020] Figure 4 for Figure 1 Schematic diagram of the enlarged structure at point A in the middle.

[0021] In the figure: 1. mounting frame; 2. RTO combustion chamber; 3. induced draft fan; 4. cooling chamber; 5. cooling pipe; 6. air collecting hood; 7. water outlet pipe; 8. water inlet pipe; 9. connecting pipe; 10. filter chamber; 11. loading basket; 12. fixing plate; 13. bolt; 14. fixing seat; 15. handle; 16. sliding sleeve; 17. sliding rod; 18. outer collecting pipe; 19. inner collecting pipe; 20. air inlet pipe; 21. sealing ring; 22. exhaust pipe. DETAILED DESCRIPTION

[0022] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings.

[0023] The utility model provides Figure 1-4 An RTO combustion device shown includes a mounting frame 1, an RTO combustion chamber 2 and an induced draft fan 3 are mounted on the top of the mounting frame 1, and the output end of the induced draft fan 3 is connected to the input end of the RTO combustion chamber 2, and a cooling component for cooling the gas is arranged on the top of the mounting frame 1;

[0024] The cooling component includes a cooling bin 4, a plurality of cooling pipes 5 are fixedly sleeved inside the cooling bin 4, and both ends of the cooling pipes 5 are connected to the outside, and the plurality of cooling pipes 5 are spiral-shaped, a water outlet pipe 7 is fixedly connected to the top of the cooling bin 4, and the water outlet pipe 7 is connected to the cooling bin 4, a water inlet pipe 8 is fixedly connected to the bottom of the cooling bin 4, and the water inlet pipe 8 is connected to the cooling bin 4, and an air collecting pipe group is arranged inside the mounting frame 1, and the spiral cooling pipe 5 can slow down the air flow speed, extend the length of the cooling pipe 5, thereby improving the cooling effect, and at the same time, it can avoid the device from being too high;

[0025] An air collecting hood 6 is fixedly connected to the top of the cooling bin 4, and a water outlet pipe 7 passes through the air collecting hood 6 and extends to the outside. A connecting pipe 9 is fixedly connected to the top of the air collecting hood 6, and a filter assembly is arranged on the top of the connecting pipe 9. The air collecting hood 6 can be used to collect the low-temperature gas coming out of each cooling pipe 5.

[0026] Furthermore, in the above technical solution, the gas collecting pipe group includes an outer collecting pipe 18 and an inner collecting pipe 19, and the outer collecting pipe 18 and the inner collecting pipe 19 are both fixedly connected to the inside of the mounting frame 1, and an intake pipe 20 is connected between the outer collecting pipe 18 and the inner collecting pipe 19, and the intake pipe 20 is connected to the output end of the RTO combustion chamber 2, and the outer collecting pipe 18 and the inner collecting pipe 19 are respectively connected to the corresponding cooling pipes 5, and the gas output from the RTO combustion chamber 2 can be dispersed to the inside of each cooling pipe 5 through the gas collecting pipe group.

[0027] Furthermore, in the above technical solution, the filter assembly includes a filter bin 10, which is fixedly connected to the top of the connecting pipe 9, and the filter bin 10 is communicated with the connecting pipe 9. The filter bin 10 is internally movably sleeved with a loading basket 11, and activated carbon filler is placed inside the loading basket 11. The top of the filter bin 10 is fixedly connected with an exhaust pipe 22, and the exhaust pipe 22 is communicated with the filter bin 10. The setting of the loading basket 11 can make it more convenient to replace the activated carbon filler.

[0028] Furthermore, in the above technical solution, a fixing plate 12 is fixedly connected to the outer end of the loading basket 11, and two bolts 13 are rotatably connected inside the fixing plate 12. Fixing seats 14 are fixedly connected to both sides of the filter bin 10, and the two bolts 13 are respectively threadedly sleeved on the corresponding fixing seats 14. A sealing ring 21 is fixedly connected to the side of the fixing plate 12 facing the filter bin 10, and a handle 15 is fixedly connected to the side of the fixing plate 12 away from the filter bin 10. The loading basket 11 can be fixed by cooperating with the fixing seat 14 through the provided bolts 13, and the sealing of the filter bin 10 can be enhanced by the provided sealing ring 21 to prevent leakage of untreated gas.

[0029] Furthermore, in the above technical solution, two sliding sleeves 16 are fixedly connected to both sides of the filter bin 10, four sliding rods 17 are fixedly connected to the side of the fixed plate 12 facing the filter bin 10, and the sliding rods 17 are movably sleeved in the corresponding sliding sleeves 16. By setting the four sliding rods 17 to slide inside the sliding sleeves 16, the loading basket 11 can be prevented from falling when being pulled out, thereby making it more convenient to replace the activated carbon filler.

[0030] The working process of the RTO combustion device provided by the utility model when in use is as follows:

[0031] When the gas output from the RTO combustion chamber 2 needs to be further processed, the high-temperature gas is first transported into the outer collecting pipe 18 and the inner collecting pipe 19 through the air inlet pipe 20, and then the high-temperature gas is dispersed into the interior of multiple spiral cooling pipes 5. At the same time, cold water is poured into the cooling chamber 4 through the water inlet pipe 8. The poured cold water can absorb the heat of the gas inside the cooling pipe 5, so that the gas is cooled. Then, the low-temperature gas is collected through the gas collecting hood 6, and then passes through the interior of the connecting pipe 9. Then, the gas can be further adsorbed and processed by the activated carbon filler loaded in the loading basket 11, and then the qualified gas is discharged through the exhaust pipe 22. The spiral cooling pipe 5 can slow down the air flow speed and extend the length of the cooling pipe 5, thereby improving the cooling effect. At the same time, it can avoid the inconvenience caused by the excessive height of the device construction to replace the activated carbon filler;

[0032] When the activated carbon filler needs to be replaced, first turn the two bolts 13 to disengage the bolts 13 from the fixing seat 14, and then pull the loading basket 11 out of the filter chamber 10 through the handle 15. At the same time, the four sliding rods 17 slide inside the sliding sleeve 16 to provide support when the loading basket 11 is pulled out, thereby making it more convenient to replace the activated carbon filler.

[0033] The above only describes some exemplary embodiments of the present invention by way of illustration. It is undoubted that those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. An RTO combustion device, comprising a mounting frame (1), characterized in that: An RTO combustion chamber (2) and an induced draft fan (3) are installed on the top of the mounting frame (1), and an output end of the induced draft fan (3) is connected to an input end of the RTO combustion chamber (2). A cooling component for cooling gas is provided on the top of the mounting frame (1); The cooling component comprises a cooling chamber (4), a plurality of cooling pipes (5) are fixedly sleeved inside the cooling chamber (4), and both ends of the cooling pipes (5) are connected to the outside, and the plurality of cooling pipes (5) are all spiral-shaped, a water outlet pipe (7) is fixedly connected to the top of the cooling chamber (4), and the water outlet pipe (7) is connected to the cooling chamber (4), a water inlet pipe (8) is fixedly connected to the bottom of the cooling chamber (4), and the water inlet pipe (8) is connected to the cooling chamber (4), and a gas collecting pipe group is arranged inside the mounting frame (1); The top of the cooling bin (4) is fixedly connected to an air collecting hood (6), and a water outlet pipe (7) passes through the air collecting hood (6) and extends to the outside. The top of the air collecting hood (6) is fixedly connected to a connecting pipe (9), and a filter assembly is provided at the top of the connecting pipe (9).

2. The RTO combustion device according to claim 1, characterized in that: The gas collecting pipe group comprises an outer collecting pipe (18) and an inner collecting pipe (19), the outer collecting pipe (18) and the inner collecting pipe (19) are both fixedly connected to the inside of the mounting frame (1), an air intake pipe (20) is connected between the outer collecting pipe (18) and the inner collecting pipe (19), and the air intake pipe (20) is connected to the output end of the RTO combustion chamber (2), and the outer collecting pipe (18) and the inner collecting pipe (19) are respectively connected to the corresponding cooling pipe (5).

3. The RTO combustion device according to claim 1, characterized in that: The filter assembly comprises a filter chamber (10), the filter chamber (10) being fixedly connected to the top of a connecting pipe (9), the filter chamber (10) being in communication with the connecting pipe (9), a loading basket (11) being movably sleeved inside the filter chamber (10), an activated carbon filler being placed inside the loading basket (11), an exhaust pipe (22) being fixedly connected to the top of the filter chamber (10), and the exhaust pipe (22) being in communication with the filter chamber (10).

4. The RTO combustion device according to claim 3, characterized in that: The loading basket (11) is fixedly connected to a fixing plate (12) at one end facing outward, and two bolts (13) are rotatably connected inside the fixing plate (12). Both sides of the filter bin (10) are fixedly connected to fixing seats (14), and the two bolts (13) are respectively threadedly sleeved inside the corresponding fixing seats (14). A sealing ring (21) is fixedly connected to the side of the fixing plate (12) facing the filter bin (10), and a handle (15) is fixedly connected to the side of the fixing plate (12) facing away from the filter bin (10).

5. The RTO combustion device according to claim 4, characterized in that: Two sliding sleeves (16) are fixedly connected to both sides of the filter bin (10), and four sliding rods (17) are fixedly connected to the side of the fixed plate (12) facing the filter bin (10), and the sliding rods (17) are movably sleeved inside the corresponding sliding sleeves (16).