Mill bin position detecting and early warning device

Abstract

The utility model relates to the technical field of mill bin position detection, and provides a mill bin position detection early warning device which comprises a bin body, a through groove is formed in one side of the top end of the bin body, alarm lamps are fixedly connected to the two sides of the top end of an installation base, and a laser radar level meter body is movably connected to the inner wall of the installation base. A mounting disc is fixedly connected to the lower end of the surface of the laser radar level meter body, a detection rod penetrating through a through groove is fixedly connected to the bottom end of the laser radar level meter body, and a protective cover, an electric telescopic rod, a spray pipe and a cleaning brush are arranged, so that the detection rod is shielded and prevented from dust through the protective cover; an electric telescopic rod works to drive a cleaning brush to slide to sweep the bottom end of the detection rod, material dust is prevented from being adhered to the bottom end of the detection rod, a spraying pipe is used for blowing and dedusting the bottom end of the detection rod, the situation that the material dust is adhered to the bottom end of the detection rod, and the final detection precision is affected can be avoided, and the practicability is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of mill bin position detection, in particular to a mill bin position detection and early warning device. Background Art

[0002] A grinding mill is a device used for grinding materials. It is widely used in mining, chemical industry, metallurgy, building materials and other fields. However, due to the small size of the first-line grinding mill warehouse and the export is only for one packaging warehouse, this will cause a lot of materials in the first-line grinding mill warehouse and often overflow. In order to avoid this situation, the on-duty staff are required to inspect once an hour and open the manhole to check the material situation, which greatly increases the labor intensity. Therefore, the level meter that was born in the market replaces manual observation. Among them, the laser level meter is a type of level meter and should be more common nowadays.

[0003] However, after long-term use, a certain amount of material dust will adhere to the bottom sensor of the existing laser level meter, and this dust will affect the measurement accuracy of the bottom sensor of the laser level meter, which is not conducive to timely and accurate knowledge of the material inside the first-line grinding mill bin, resulting in untimely warning and partial overflow of the material.

[0004] In view of this, the utility model proposes a grinding mill position detection and early warning device. Utility Model Content

[0005] The utility model provides a grinding mill bin position detection and early warning device, which solves the problem in the related art that it is inconvenient to clean material dust adhered to the sensor part at the bottom of the laser level meter.

[0006] The technical solution of the utility model is as follows: a grinding mill position detection and early warning device, comprising a warehouse body, a through groove is opened on one side of the top of the warehouse body, a mounting seat is fixedly connected to one side of the top of the warehouse body by bolts, alarm lights are fixedly connected to both sides of the top of the mounting seat, a mounting assembly is arranged on the mounting seat, a laser radar level meter body is movably connected to the inner wall of the mounting seat, a mounting plate is fixedly connected to the lower end of the surface of the laser radar level meter body, and a detection rod passing through the through groove is fixedly connected to the bottom end of the laser radar level meter body.

[0007] A protective cover is fixedly connected to the bottom end of the laser radar level meter body, a nozzle is fixedly connected to one side of the inner wall of the protective cover, a connecting pipe that passes through the top of the mounting plate is fixedly connected to one side of the nozzle through a conduit, an electric telescopic rod is fixedly connected to the lower end of the other side of the protective cover, an output end of the electric telescopic rod extends to the inside of the protective cover and is fixedly connected to a slide, and a cleaning brush is fixedly connected to the top of the slide.

[0008] Preferably, a material guide platform is fixedly connected to the lower end of the inner wall of the protective cover, and the material guide platform is in a funnel shape.

[0009] Preferably, the protective cover is trumpet-shaped, and the top end of the protective cover is fixedly connected to the bottom end of the laser radar level meter body.

[0010] Preferably, the nozzle is inclined at an angle of thirty degrees to the horizontal direction, and one side of the nozzle is fixedly connected to the inner wall of the protective cover by bolts.

[0011] Preferably, the bottom end of the cleaning brush is in close contact with the bottom end of the detection rod, and the length of the cleaning brush is greater than the diameter of the cross section of the bottom end of the detection rod.

[0012] Preferably, the mounting assembly includes a card slot, which is opened at an equal angle on the inner wall of the mounting seat, and both sides of the top of the card slot are rotatably connected with a rotating plate, and the surface of the mounting plate is fixedly connected with a card block at an equal angle, and both sides of the top of the mounting plate are fixedly connected with a fixed block.

[0013] Preferably, a locking structure is formed between the locking block and the inside of the locking slot, and the shape of the locking slot and the locking block in a top view is convex.

[0014] Preferably, the cross-section of the fixing block is in an inverted L-shape, and the fixing blocks are symmetrically distributed about the vertical center axis of the mounting plate.

[0015] Preferably, an elastic sheet is fixedly connected to the inner top wall of the fixing block, and the cross-section of the elastic sheet is in the shape of a right-angled trapezoid.

[0016] Preferably, a sealing ring is fixedly connected to the upper end of the protective cover surface, and the area of ​​the cross section of the sealing ring is equal to the area of ​​the inner cross section of the through groove.

[0017] The working principle and beneficial effects of the utility model are:

[0018] The utility model provides a protective cover, an electric telescopic rod, a connecting pipe, a nozzle, a slide plate, a material guide table and a cleaning brush. The protective cover shields the surface of the detection rod to reduce the adhesion of material dust on the surface and the bottom of the detection rod. At the same time, the electric telescopic rod can be started from time to time to make the cleaning brush slide to clean the bottom of the detection rod to sweep away the material dust adhered to the bottom. Moreover, air can be blown to the bottom of the detection rod through the nozzle to further clean the bottom of the detection rod, thereby avoiding the adhesion of material dust to affect the accuracy of laser radar detection and improving its practicality.

[0019] The utility model provides a mounting seat, a mounting assembly and a mounting plate. The mounting seat is first fixed to the top of the bin body by means of bolts. Then, a clamping block is engaged with the inside of a clamping groove to realize clamping and fixing of the mounting plate with the inside of the mounting seat. Then, the rotating plate is rotated to clamp to the inner wall of the fixing block. Then, an elastic sheet is used to improve the firmness of the rotating plate to the inner wall of the fixing block. Thus, the laser radar level meter body can be quickly disassembled and assembled. After the first bolt fixation, the laser radar level meter body can be quickly disassembled and assembled for maintenance or replacement, thereby avoiding the cumbersome and inconvenient need for bolt disassembly and assembly every time, thereby improving its practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0021] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure of the utility model when viewed from above;

[0023] Figure 3 It is a schematic diagram of the overall cross-sectional structure of the utility model;

[0024] Figure 4 It is a schematic diagram of the partial explosion structure of the utility model;

[0025] Figure 5 This is a schematic diagram of the cross-sectional structure of the protective cover of the utility model;

[0026] Figure 6 For the utility model Figure 1 Enlarged structural diagram at A in the middle.

[0027] In the figure: 1. warehouse body; 2. mounting seat; 3. warning light; 4. mounting assembly; 401. slot; 402. block; 403. fixing block; 404. elastic sheet; 405. rotating plate; 5. laser radar level meter body; 6. through slot; 7. protective cover; 8. electric telescopic rod; 9. detection rod; 10. mounting plate; 11. connecting pipe; 12. nozzle; 13. slide plate; 14. material guide table; 15. cleaning brush; 16. sealing ring. DETAILED DESCRIPTION

[0028] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. Example

[0029] The preferred embodiment of the grinding mill position detection and early warning device provided by the utility model is as follows Figures 1 to 6 As shown: a grinding mill position detection and early warning device, including a warehouse body 1, a through groove 6 is opened on one side of the top of the warehouse body 1, a mounting seat 2 is fixedly connected to one side of the top of the warehouse body 1 by bolts, alarm lights 3 are fixedly connected to both sides of the top of the mounting seat 2, a mounting assembly 4 is arranged on the mounting seat 2, a laser radar level meter body 5 is movably connected to the inner wall of the mounting seat 2, a mounting plate 10 is fixedly connected to the lower end of the surface of the laser radar level meter body 5, and a detection rod 9 that passes through the through groove 6 is fixedly connected to the bottom end of the laser radar level meter body 5.

[0030] The bottom end of the laser radar level meter body 5 is fixedly connected to a protective cover 7, one side of the inner wall of the protective cover 7 is fixedly connected to a nozzle 12, one side of the nozzle 12 is fixedly connected to a connecting pipe 11 that runs through the top of the mounting plate 10 through a conduit, and the lower end of the other side of the protective cover 7 is fixedly connected to an electric telescopic rod 8, and the output end of the electric telescopic rod 8 extends to the inside of the protective cover 7 and is fixedly connected to a slide plate 13, and the top of the slide plate 13 is fixedly connected to a cleaning brush 15, and the surface of the detection rod 9 is shielded by the protective cover 7 to reduce the adhesion of material dust on the surface and bottom of the detection rod 9. At the same time, the electric telescopic rod 8 can be started from time to time, so that the cleaning brush 15 slides to clean the bottom end of the detection rod 9, sweeping off the material dust adhered to the bottom end, and blowing air to the bottom end of the detection rod 9 through the nozzle 12 to further clean the bottom end of the detection rod 9.

[0031] In this embodiment, a material guide platform 14 is fixedly connected to the lower end of the inner wall of the protective cover 7. The material guide platform 14 is funnel-shaped. The funnel-shaped material guide platform 14 can be used to quickly guide the cleaned material dust so that it can be quickly discharged from the bottom of the protective cover 7.

[0032] In this embodiment, the protective cover 7 is trumpet-shaped, and the top of the protective cover 7 is fixedly connected to the bottom of the laser radar level meter body 5. The trumpet-shaped protective cover 7 is used to shield the surface of the detection rod 9 to reduce the adhesion of material dust on the surface and bottom of the detection rod 9.

[0033] In this embodiment, the nozzle 12 is inclined at an angle of thirty degrees to the horizontal direction. One side of the nozzle 12 is fixedly connected to the inner wall of the protective cover 7 by bolts. By using the inclined nozzle 12, the gas can be concentrated and blown out to the bottom end of the detection rod 9, thereby improving the air blowing and dust removal effect.

[0034] In this embodiment, the bottom end of the cleaning brush 15 is in close contact with the bottom end of the detection rod 9. The length of the cleaning brush 15 is greater than the diameter of the cross section of the bottom end of the detection rod 9. The longer cleaning brush 15 is used to facilitate comprehensive cleaning and dust removal of the bottom end of the detection rod 9. Example

[0035] On the basis of Example 1, a preferred embodiment of the grinding mill position detection and early warning device provided by the present utility model is as follows: Figures 1 to 6 As shown: the mounting assembly 4 includes a slot 401, which is opened at an equal angle on the inner wall of the mounting seat 2, and rotating plates 405 are rotatably connected to both sides of the top of the slot 401, and a clamping block 402 is fixedly connected to the surface of the mounting disk 10 at an equal angle, and fixed blocks 403 are fixedly connected to both sides of the top of the mounting disk 10. The clamping block 402 is engaged with the inside of the slot 401 to achieve the engagement and fixation of the mounting disk 10 and the inside of the mounting seat 2, and then the rotating plate 405 is rotated to engage with the inner wall of the fixed block 403, and then the elastic sheet 404 is used to improve the firmness of the rotating plate 405 to engage with the inner wall of the fixed block 403, so as to realize the rapid disassembly and assembly of the laser radar level meter body 5.

[0036] In this embodiment, a snap-fit ​​structure is formed between the block 402 and the inside of the slot 401. The shape of the slot 401 and the block 402 in the top view is convex. The snap-fit ​​between the convex block 402 and the inside of the slot 401 is used to improve the firmness of the initial snap-fit ​​installation between the mounting plate 10 and the inner wall of the mounting seat 2.

[0037] In this embodiment, the cross-section of the fixing block 403 is in an inverted L shape, and the fixing block 403 is symmetrically distributed about the vertical center axis of the mounting disk 10. The inverted L-shaped fixing block 403 facilitates its engagement with the rotating plate 405 to achieve the engagement and fixation of the mounting disk 10.

[0038] In this embodiment, an elastic sheet 404 is fixedly connected to the inner top wall of the fixed block 403. The cross-section of the elastic sheet 404 is a right-angled trapezoid. The right-angled trapezoidal elastic sheet 404 is used to improve the tightness of the engagement and fixation between the rotating plate 405 and the fixed block 403.

[0039] In addition, a sealing ring 16 is fixedly connected to the upper end of the surface of the protective cover 7. The cross-sectional area of ​​the sealing ring 16 is equal to the cross-sectional area inside the through groove 6. The sealing ring 16 is used to improve the sealing performance between the bottom end of the mounting plate 10 and the inner wall of the through groove 6 after installation.

[0040] The working principle and use process of the utility model are as follows: first, the mounting seat 2 is fixed to one side of the top of the warehouse body 1 by bolts, and then the protective cover 7 is inserted into the through slot 6, and the clamping block 402 is clamped into the inside of the clamping slot 401 to achieve the initial clamping between the mounting plate 10 and the mounting seat 2, and then the rotating plate 405 is rotated to clamp into the inside of the fixed block 403. At this time, the elastic sheet 404 is used to improve the firmness of the rotating plate 405 clamped to the inner wall of the fixed block 403, so that the laser radar level meter body 5 can be quickly disassembled and assembled. When the laser radar level meter body 5 needs to be disassembled and maintained, the rotating plate 405 can be rotated to be completely separated from the fixed block 403, and then the laser radar level meter body 5 is pulled up with force to take it out through the through slot 6 as a whole to achieve disassembly. After the first bolt fixing, the laser radar level meter body 5 can be quickly disassembled and assembled for maintenance or replacement, avoiding the cumbersome inconvenience caused by the traditional bolt fixing caused by each disassembly and assembly of the bolts;

[0041] Afterwards, the height of the material inside the silo 1 can be detected by the cooperation of the laser radar level meter body 5 and the detection rod 9. As long as the material level in the silo 1 reaches a certain height, it will be detected by the laser radar level meter body 5, and then the alarm light 3 will be activated to emit an alarm light, thereby reminding the staff to make adjustments to avoid overflowing of the material.

[0042] At the same time, during its use, the protective cover 7 can be used to shield the surface of the detection rod 9 to reduce the adhesion of material dust on the surface and bottom of the detection rod 9. At the same time, the electric telescopic rod 8 can be started from time to time to drive the slide plate 13 to slide, so that the cleaning brush 15 slides to clean the bottom of the detection rod 9, and the material dust adhered to the bottom of the detection rod 9 is swept off. The nozzle 12 can be used to blow air to the bottom of the detection rod 9 to further clean the bottom of the detection rod 9 to avoid the adhesion of material dust and affect the accuracy of laser radar detection. The funnel-shaped material guide platform 14 can quickly guide the cleaned material dust to facilitate its rapid discharge from the bottom of the protective cover 7.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A grinding mill position detection and early warning device, comprising a storage body (1), characterized in that: A through slot (6) is provided on one side of the top of the warehouse body (1); a mounting seat (2) is fixedly connected to one side of the top of the warehouse body (1) by means of bolts; warning lights (3) are fixedly connected to both sides of the top of the mounting seat (2); a mounting assembly (4) is provided on the mounting seat (2); a laser radar level meter body (5) is movably connected to the inner wall of the mounting seat (2); a mounting plate (10) is fixedly connected to the lower end of the surface of the laser radar level meter body (5); and a detection rod (9) penetrating the through slot (6) is fixedly connected to the bottom end of the laser radar level meter body (5); The bottom end of the laser radar level meter body (5) is fixedly connected to a protective cover (7), one side of the inner wall of the protective cover (7) is fixedly connected to a nozzle (12), one side of the nozzle (12) is fixedly connected to a connecting pipe (11) that passes through the top of the mounting plate (10) through a conduit, the lower end of the other side of the protective cover (7) is fixedly connected to an electric telescopic rod (8), the output end of the electric telescopic rod (8) extends to the inside of the protective cover (7) and is fixedly connected to a slide plate (13), and the top of the slide plate (13) is fixedly connected to a cleaning brush (15).

2. A grinding mill position detection and early warning device according to claim 1, characterized in that: A material guide platform (14) is fixedly connected to the lower end of the inner wall of the protective cover (7), and the material guide platform (14) is in the shape of a funnel.

3. A grinding mill position detection and early warning device according to claim 1, characterized in that: The protective cover (7) is trumpet-shaped, and the top end of the protective cover (7) is fixedly connected to the bottom end of the laser radar level meter body (5).

4. The grinding mill position detection and early warning device according to claim 1 is characterized in that: The nozzle (12) is inclined at an angle of thirty degrees to the horizontal direction, and one side of the nozzle (12) is fixedly connected to the inner wall of the protective cover (7) by means of bolts.

5. The grinding mill position detection and early warning device according to claim 1 is characterized in that: The bottom end of the cleaning brush (15) is in close contact with the bottom end of the detection rod (9), and the length of the cleaning brush (15) is greater than the diameter of the cross section of the bottom end of the detection rod (9).

6. The grinding mill position detection and early warning device according to claim 1 is characterized in that: The mounting assembly (4) comprises a card slot (401), the card slot (401) being provided at equal angles on the inner wall of the mounting seat (2), the top of the card slot (401) being rotatably connected to rotating plates (405) on both sides, the surface of the mounting plate (10) being fixedly connected to card blocks (402) at equal angles, and the top of the mounting plate (10) being fixedly connected to fixed blocks (403) on both sides.

7. A grinding mill position detection and early warning device according to claim 6, characterized in that: A locking structure is formed between the locking block (402) and the interior of the locking slot (401); the shape of the locking slot (401) and the locking block (402) in a top view is convex.

8. The grinding mill position detection and early warning device according to claim 6, characterized in that: The cross-section of the fixing block (403) is in an inverted L-shape, and the fixing blocks (403) are symmetrically distributed about the vertical center axis of the mounting plate (10).

9. The grinding mill position detection and early warning device according to claim 6, characterized in that: An elastic sheet (404) is fixedly connected to the inner top wall of the fixed block (403); the cross-section of the elastic sheet (404) is in the shape of a right-angled trapezoid.

10. The grinding mill position detection and early warning device according to claim 1, characterized in that: A sealing ring (16) is fixedly connected to the upper end of the surface of the protective cover (7), and the cross-sectional area of ​​the sealing ring (16) is equal to the cross-sectional area of ​​the interior of the through groove (6).

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