Pull plate sensor

By designing a pull plate sensor including an elastomer, universal rotating ring, indicator light and aerial insert, the problem of uneven force on the strap when the truck is bundled with cargo is solved, real-time monitoring is achieved and the reliability and reliability of the bundling is improved.

CN222825175UActive Publication Date: 2025-05-02SHANGHAI SC TECH CO LTD
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Patent Information

Application Number
CN202421736561.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-02
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

When the truck is bundled with goods, the binding is not firm due to the uneven force of the strap, and it is impossible to intuitively observe whether the rope is under force, which affects the reliability.

Method used

A pull-plate sensor is designed, including an elastomer, a universal rotation ring, an indicator light and aerial insert. The elastomer is connected to the bundled beam or universal rotation wheel to achieve 360° rotation. Combined with the sealing plate, strain gauge and CAN protocol transmission module, the reliability of the strap is monitored in real time.

Benefits of technology

By monitoring the force value of the bundled strap of the load truck in real time, the reliability of the strap is ensured and the problem of uneven stress is avoided, the reliability and practicality of the bundling is improved, and the service life of the sensor is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sensors, and discloses a pull plate sensor which comprises an elastic body, a universal rotating hanging ring, an indicating lamp and an aviation plug, one end of the elastic body is arranged in a Y shape, the other end of the elastic body is connected with the universal rotating hanging ring, the indicating lamp and the aviation plug are both installed on the top of the elastic body, and the aviation plug is connected with a cable. Through cooperative use of the elastic body, the universal rotating hanging ring, the indicating lamp, the aviation plug, the cable, the sealing sheet, the strain gauge and the CAN protocol transmitting module, the heavy-duty lorry binding strap monitoring device can be used for monitoring whether a heavy-duty lorry binding strap is firm or not in real time, is convenient to connect with a heavy-duty lorry, improves practicability, and is suitable for popularization and application. The elastic body, the indicating lamp and the aviation plug are protected through the arranged protective sleeve, and the service life of the elastic body, the indicating lamp and the aviation plug is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of sensors, in particular to a pull plate sensor. Background Art

[0002] When a truck is tying up cargo, there are too many straps that need to be interlaced and many straps need to cross each other to bear force. However, sometimes a certain section of the strap may be subjected to force in multiple directions, resulting in uneven force when the strap is tied. It is possible that a certain section of the strap is not subjected to force. The characteristics of the rope make it impossible to intuitively observe whether the rope is subjected to force, and the reliability of the binding cannot be guaranteed. Therefore, a pull plate sensor is proposed to solve the above problems. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a pull plate sensor in view of the deficiencies in the above-mentioned prior art.

[0004] In order to solve the above technical problems, the technical solution adopted by the utility model is: a pull plate sensor, including an elastomer, a universal rotating ring, an indicator light, and an aviation plug. One end of the elastomer is arranged in a "Y" shape, which can be assembled with the binding beam or the universal rotating wheel on the load-carrying truck to ensure that the sensor can rotate 360° and that the direction of the binding strap can be changed at will during binding. The other end of the elastomer is connected to the universal rotating ring, and the indicator light and aviation plug are both installed on the top of the elastomer, and the aviation plug is connected to a cable.

[0005] Preferably, a sealing sheet and a strain gauge are provided on the elastomer, and the sealing sheet is coated with silicone. This silicone has a wide operating temperature range and can meet the operating environment requirements of the sensor at -20°C to +80°C, while meeting the requirements of protection grade IP65; the base of the strain gauge is constantan material, which can make the pressure strain gauge stably used at room temperature and have good insulation, ductility and flexibility, and can be completely fitted to the strain part of the elastomer, with the best overall comprehensive performance. After the insulating protective material is applied, the sensor is pasted, which improves the accuracy and reliability of the sensor detection and avoids interference with the reading.

[0006] Preferably, the aviation plug is provided with a CAN protocol transmitter module, and the CAN protocol transmitter module is connected to the main control console through the transmission line of the aviation plug. The CAN protocol transmitter module is specially designed and has an operating temperature of -35°C to +85°C. The transmission of the CAN protocol transmitter module can be connected to a bus of the main control console and ensure that instructions are sent to different sensors respectively, ensuring that the transmission line is concise, clear, beautiful and generous. Data is transmitted to the main control console through the CAN bus, and the force value can be monitored and displayed in real time. There is a command in the CAN protocol, and the indicator light can be controlled by sending a command.

[0007] Preferably, the elastic body and the universal rotating ring are connected via a pin.

[0008] Preferably, the bottom end of the universal rotating lifting ring is screwed into the binding plane of the truck.

[0009] Preferably, the outer wall fixing sleeve of the elastic body is provided with a protective sleeve, and the protective sleeve is made of rubber material.

[0010] Preferably, the protective cover is provided with through holes adapted to the indicator light and the aviation plug, respectively, and the indicator light and the aviation plug are respectively located in the corresponding through holes.

[0011] The utility model adopts the above technical solution, which can bring the following beneficial effects:

[0012] 1. The pull plate sensor can be used to monitor in real time whether the binding straps of the truck are secure through the coordinated use of the elastic body, universal rotating ring, indicator light, aviation plug, cable, sealing sheet, strain gauge, and CAN protocol transmitter module, and is easy to connect to the truck, thereby improving practicality.

[0013] 2. The pull plate sensor protects the elastic body, indicator light and aviation plug by means of a protective cover to prevent them from being polluted by dust and rain, thereby extending the service life of the elastic body, indicator light and aviation plug. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0015] Figure 2 This is a schematic diagram of the structure of the elastic body in the utility model without the protective cover;

[0016] Figure 3 It is a structural schematic diagram of the universal rotating lifting ring in the utility model;

[0017] Figure 4 It is a schematic diagram of the structure of the protective cover in the utility model.

[0018] In the figure: 1. Elastomer; 2. Universal rotating ring; 3. Pin; 4. Indicator light; 5. Aviation plug; 6. Cable; 7. Protective cover. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0021] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "setting" should be understood in a broad sense, for example, they can be fixedly connected or set, or detachably connected or set, or integrally connected or set. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "several" is two or more, unless otherwise clearly and specifically defined.

[0023] See also Figure 1-4One embodiment of the utility model is: a pull plate sensor, including an elastic body 1, a universal rotating ring 2, an indicator light 4, and an air plug 5. One end of the elastic body 1 is set in a "Y" shape and can be assembled with the binding beam or the universal rotating wheel on the load truck to ensure that the sensor can rotate 360° and the direction of the binding strap can be changed at will during binding. The other end of the elastic body 1 is connected to the universal rotating ring 2, and the elastic body 1 and the universal rotating ring 2 are connected through a pin 3. The bottom end of the universal rotating ring 2 is screwed into the binding plane of the load truck. The indicator light 4 and the air plug 5 are both installed on the top of the elastic body 1, and the air plug 5 is connected with a cable 6; a sealing sheet and a strain gauge are arranged on the elastic body 1, and the sealing sheet is coated with silicone. This silicone has a wide range of operating temperatures and can meet the operating environment requirements of the sensor from -20℃ to +80℃, and at the same time meet the requirements of protection level IP65; the base of the strain gauge is constantan material, which can make the pressure strain gauge stable at room temperature, and make it have good insulation, ductility and flexibility, and can be completely fitted on the elastic body 1 is a strain part with the best overall comprehensive performance. After the insulating protective material is applied, the sensor is pasted to improve the accuracy and reliability of sensor detection and avoid interference with the reading. A CAN protocol transmitter module is arranged on the aviation plug 5. The CAN protocol transmitter module is connected to the main control console through the transmission line of the aviation plug 5. The CAN protocol transmitter module is specially designed with an operating temperature of -35℃~+85℃. The transmission of the CAN protocol transmitter module can be connected to a bus of the main control console and ensure that instructions are sent to different sensors respectively, ensuring that the transmission line is concise, clear, beautiful and generous. The data is transmitted to the main control console through the CAN bus, and the force value can be monitored and displayed in real time. There is a command in the CAN protocol, which can control the indicator light 4 by sending a command. Through the coordinated use of the set elastic body 1, the universal rotating ring 2, the indicator light 4, the aviation plug 5, the cable 6, the sealing sheet, the strain gauge, and the CAN protocol transmitter module, it can be used to monitor in real time whether the binding straps of the load-carrying truck are reliable, and it is convenient to connect with the load-carrying truck, which improves the practicality.

[0024] Working principle: When the binding force exceeds the set value, indicator light 4 will light up. By observing whether indicator light 4 is on, it can be determined whether the section of the strap bound to the sensor meets the binding force requirement.

[0025] See also Figure 1-4 On the basis of the above-mentioned embodiments, in another embodiment of the utility model, a protective sleeve 7 is provided on the outer wall fixing sleeve of the elastomer 1. The protective sleeve 7 is made of rubber material. Through holes matching the indicator light 4 and the aviation plug 5 are respectively opened on the protective sleeve 7. The indicator light 4 and the aviation plug 5 are respectively located in the corresponding through holes. The elastomer 1, the indicator light 4 and the aviation plug 5 are protected by the provided protective sleeve 7 to avoid contamination by dust, rain and the like, thereby extending the service life of the elastomer 1, the indicator light 4 and the aviation plug 5.

[0026] Working principle: By putting the protective cover 7 on the elastic body 1, the protective cover 7 is used to protect the elastic body 1, the indicator light 4, and the aviation plug 5 to prevent them from being contaminated by dust, rain, etc., thereby extending the service life of the elastic body 1, the indicator light 4, and the aviation plug 5.

[0027] The utility model provides a pull plate sensor. There are many methods and ways to implement the technical solution. The above is only the preferred implementation of the utility model. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the utility model. These improvements and modifications should also be regarded as the protection scope of the utility model. All components not specified in this embodiment can be implemented by existing technologies.

Claims

1. A pull plate sensor, characterized in that: The invention comprises an elastic body (1), a universal rotating lifting ring (2), an indicator light (4), and an aviation plug (5); one end of the elastic body (1) is arranged in a "Y" shape, and the other end of the elastic body (1) is connected to the universal rotating lifting ring (2); the indicator light (4) and the aviation plug (5) are both installed on the top of the elastic body (1); and the aviation plug (5) is connected to a cable (6).

2. A pull plate sensor according to claim 1, characterized in that: The elastic body (1) is provided with a sealing sheet and a strain gauge, and the base of the strain gauge is a constantan material.

3. A pull plate sensor according to claim 1, characterized in that: The aviation plug (5) is provided with a CAN protocol transmission module, and the CAN protocol transmission module is connected to the main control console via a transmission line of the aviation plug (5).

4. A pull plate sensor according to claim 1, characterized in that: The elastic body (1) and the universal rotating lifting ring (2) are connected via a pin shaft (3).

5. A pull plate sensor according to claim 1, characterized in that: The bottom end of the universal rotating lifting ring (2) is screwed into the binding plane of the truck.

6. A pull plate sensor according to claim 1, characterized in that: The outer wall fixing sleeve of the elastic body (1) is provided with a protective sleeve (7), and the protective sleeve (7) is made of rubber material.

7. A pull plate sensor according to claim 6, characterized in that: The protective cover (7) is provided with through holes respectively matched with the indicator light (4) and the aviation plug (5), and the indicator light (4) and the aviation plug (5) are respectively located in the corresponding through holes.