Leakage test cleaning device for stainless steel tank

By designing a stainless steel tank leak test cleaning device and using a water pumping mechanism to realize the recycling of water, the problem of waste of water resources during leakage testing and cleaning of stainless steel tanks in the prior art is solved, and the effect of saving water resources is achieved.

CN222825201UActive Publication Date: 2025-05-02NANTONG PENGLAI CONTAINER CO LTD
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Patent Information

Application Number
CN202421476052.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-05-02
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The prior art requires injecting a large amount of water when testing whether a stainless steel tank is leaking, resulting in waste of water resources. At the same time, cleaning the stainless steel tank also requires a large amount of water resources.

Method used

A stainless steel tank leakage testing cleaning device is designed, including a base, stainless steel tank body, leakage testing cleaning tank and related driving mechanism. The water in the water tank is recycled through the water pumping mechanism to achieve water leakage testing and cleaning of stainless steel tanks.

Benefits of technology

The water leakage test and recycling of stainless steel tanks during the cleaning process is realized, saving water resources and avoiding waste of water resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the stainless steel tank leak detection technology field, and discloses a stainless steel tank leak detection cleaning device comprising a pedestal and a stainless steel tank body, the top side of the pedestal is fixedly provided with a mounting rack, the mounting rack is internally and fixedly provided with a leak detection cleaning tank, and the inner wall of the bottom side of the leak detection cleaning tank is fixedly provided with a placing rack; the stainless steel tank body is placed on the placing frame, two rotating grooves are respectively formed in the inner wall of the leak detection cleaning tank, and the same rotating drum frame is rotatably installed in the two rotating grooves. According to the leak detection cleaning tank, when the stainless steel tank body leaks water, water outside the stainless steel tank body can enter the stainless steel tank body, and a water leakage test is carried out on the stainless steel tank body; and meanwhile, the outer side wall of the stainless steel tank body is cleaned through the multiple pieces of cleaning cloth by driving the rotary drum frame to rotate, water can be discharged into the water tank after cleaning is completed, water can be recycled during follow-up water leakage testing and cleaning of the stainless steel tank body, and the purpose of saving water resources is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stainless steel tank leakage detection, in particular to a stainless steel tank leakage testing and cleaning device. Background Art

[0002] Stainless steel tanks are storage tanks made of stainless steel. They are a common storage container, usually used to store liquids, powders or granular substances.

[0003] At present, when producing stainless steel tanks, it is often necessary to test whether they have leakage problems; at present, some still adopt the test method of directly injecting a large amount of water into the stainless steel tank, and the water will be directly discharged after the leakage test is completed, which is bound to cause a waste of water resources. At the same time, there is also a need to clean the outer wall of the stainless steel tank, which also requires a large amount of water resources. Therefore, there is an urgent need for a solution that can perform leakage testing and cleaning on the stainless steel tank at the same time. Therefore, we propose a stainless steel tank leak testing and cleaning device to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a stainless steel tank leak testing and cleaning device to solve the above problems.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A stainless steel tank leak test and cleaning device comprises a base and a stainless steel tank body, a mounting frame is fixedly installed on the top side of the base, a leak detection and cleaning tank is fixedly installed in the mounting frame, a placement frame is fixedly installed on the inner wall of the bottom side of the leak detection and cleaning tank, the stainless steel tank body is placed on the placement frame, two rotating grooves are respectively provided on the inner walls of the leak detection and cleaning tank, the same rotating drum frame is rotatably installed in the two rotating grooves, a plurality of cleaning cloths are arranged on the rotating drum frame, and the plurality of cleaning cloths are all attached to the outer wall of the stainless steel tank body, a gear ring is fixedly installed on the top side of the rotating drum frame, a rotating cleaning drive mechanism for the gear ring is arranged on the leak detection and cleaning tank, a pressing mechanism for the stainless steel tank body is arranged on the mounting frame, a water storage mechanism is arranged on the top side of the base, and a pumping mechanism for the water storage mechanism is arranged on the leak detection and cleaning tank.

[0007] Preferably, the rotating cleaning drive mechanism includes a motor and a gear. The motor is fixedly mounted on one side of the leak detection cleaning tank. The output shaft of the motor is fixedly mounted with a gear. The gear is meshed with a gear ring. The rotating cleaning drive mechanism indirectly drives the rotating drum frame to rotate, and the outer wall of the stainless steel tank body is cleaned by multiple cleaning cloths on the rotating drum frame.

[0008] Preferably, the pressing mechanism includes an electric push rod, a card frame and a pressure plate. Two electric push rods are fixedly installed on the top side of the mounting frame, and card frames are fixedly installed on the output ends of the two electric push rods. The same pressure plate is inserted between the two card frames. The bottom side of the pressure plate is pressed on the top of the stainless steel tank body, and the pressing plate is driven downward to press the stainless steel tank body through the pressing mechanism to prevent the stainless steel tank body from rotating subsequently.

[0009] Preferably, the water storage mechanism comprises a water tank and a filter. The water tank is placed on the top side of the base. The water tank is provided with a filter to filter some impurities in the water after cleaning.

[0010] Preferably, a valve is provided at the discharge end of the leak detection and cleaning tank, and the valve is located above the water tank. By opening the valve, the water in the leak detection and cleaning tank can be discharged into the water tank below.

[0011] Preferably, the pumping mechanism includes a water pump, a water pumping pipe and a water injection pipe. The water pump is fixedly installed on one side wall of the leak detection and cleaning tank. The pumping end of the water pump is connected to one end of the water pumping pipe, and the other end of the water pumping pipe extends into the water tank. The discharge end of the water pump is connected to one end of the water injection pipe, and the other end of the water injection pipe extends into the leak detection and cleaning tank. Through the pumping mechanism, the water in the water tank can be circulated and pumped into the leak detection and cleaning tank.

[0012] Compared with the prior art, the beneficial effect of the utility model is that when the stainless steel tank leak test and cleaning device is used for leak testing and cleaning of the stainless steel tank body, the water in the water tank is pumped into the gap between the leak detection and cleaning tank and the stainless steel tank body through the pumping mechanism, without the need to inject a whole tank of water into the stainless steel tank body for leak testing. When the stainless steel tank body has a leak problem, the water outside the stainless steel tank body will enter the stainless steel tank body to realize the leak testing of the stainless steel tank body. At the same time, by driving the rotating drum frame to rotate, multiple cleaning cloths are used to clean the outer wall of the stainless steel tank body. After cleaning, the water can be discharged into the water tank, which is convenient for the subsequent leak testing and cleaning of the stainless steel tank body to be recycled, thereby achieving the purpose of saving water resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the utility model in a three-dimensional partial cross-section;

[0014] Figure 2 It is a schematic diagram of the structure of the utility model in side section;

[0015] Figure 3 For this utility model Figure 2 The structural diagram of part A in the figure;

[0016] Figure 4It is a schematic structural diagram of a partial section view of the utility model from an exploded perspective.

[0017] In the figure: 1. base; 2. stainless steel tank body; 3. mounting frame; 4. leak detection and cleaning tank; 5. placement rack; 6. rotating trough; 7. rotating drum rack; 8. cleaning cloth; 9. gear ring; 10. motor; 11. gear; 12. electric push rod; 13. card frame; 14. pressure plate; 15. valve; 16. water tank; 17. filter screen; 18. water pump; 19. water suction pipe; 20. water filling pipe. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Example: Refer to Figure 1-4 A stainless steel tank leak test cleaning device comprises a base 1 and a stainless steel tank body 2, a mounting frame 3 is fixedly installed on the top side of the base 1, a leak detection cleaning tank 4 is fixedly installed in the mounting frame 3, a placement frame 5 is fixedly installed on the inner wall of the bottom side of the leak detection cleaning tank 4, the stainless steel tank body 2 is placed on the placement frame 5, two rotating grooves 6 are respectively provided on the inner wall of the leak detection cleaning tank 4, the same rotating drum frame 7 is rotatably installed in the two rotating grooves 6, a plurality of cleaning cloths 8 are arranged on the rotating drum frame 7, and the plurality of cleaning cloths 8 are all attached to the outer wall of the stainless steel tank body 2, a gear ring 9 is fixedly installed on the top side of the rotating drum frame 7, a rotating cleaning drive mechanism for the gear ring 9 is arranged on the leak detection cleaning tank 4, and the rotating cleaning drive mechanism comprises a motor 10 and a gear 11, the motor 10 is fixedly installed on one side of the leak detection cleaning tank 4, the output shaft of the motor 10 is fixedly installed with a gear 11, and the gear 11 is fixedly installed on the output shaft of the motor 10. The wheel 11 is meshed with the gear ring 9, and indirectly drives the drum frame 7 to rotate by rotating the cleaning drive mechanism, and cleans the outer wall of the stainless steel tank body 2 by means of multiple cleaning cloths 8 on the drum frame 7; a downward pressing mechanism for the stainless steel tank body 2 is provided on the mounting frame 3, a water storage mechanism is provided on the top side of the base 1, and a pumping mechanism for the water storage mechanism is provided on the leak detection cleaning tank 4, the pumping mechanism includes a water pump 18, a pumping pipe 19 and a water injection pipe 20, a water pump 18 is fixedly installed on one side wall of the leak detection cleaning tank 4, a pumping end of the water pump 18 is connected to one end of the pumping pipe 19, and the other end of the pumping pipe 19 extends into the water tank 16, a drainage end of the water pump 18 is connected to one end of the injection pipe 20, and the other end of the injection pipe 20 extends into the leak detection cleaning tank 4, and the water in the water tank 16 can be circulated and pumped into the leak detection cleaning tank 4 through the pumping mechanism.

[0020] Furthermore, the pressing mechanism includes an electric push rod 12, a clamping frame 13 and a pressure plate 14. Two electric push rods 12 are fixedly installed on the top side of the mounting frame 3. The output ends of the two electric push rods 12 are fixedly installed with clamping frames 13. The same pressure plate 14 is inserted between the two clamping frames 13. The bottom side of the pressure plate 14 is pressed on the top of the stainless steel tank body 2. Through the pressing mechanism, the pressure plate 14 is driven downward to press the stainless steel tank body 2 to prevent the stainless steel tank body 2 from rotating subsequently.

[0021] Furthermore, the water storage mechanism includes a water tank 16 and a filter 17. The water tank 16 is placed on the top side of the base 1. The filter 17 is arranged in the water tank 16, and some impurities in the cleaned water are filtered through the filter 17.

[0022] Furthermore, a valve 15 is provided at the discharge end of the leak detection cleaning tank 4 , and the valve 15 is located above the water tank 16 . By opening the valve 15 , the water in the leak detection cleaning tank 4 can be discharged into the water tank 16 below.

[0023] During use: When testing and cleaning the stainless steel tank body 2 for water leakage, the staff will place the stainless steel tank body 2 on the placement rack 5 on the inner wall of the leak detection and cleaning tank 4. At this time, the stainless steel tank body 2 is sleeved in the rotating drum rack 7, and the outer wall of the stainless steel tank body 2 is attached to multiple cleaning cloths 8. Then, the pressing plate 14 is inserted into the two card frames 13, and the two electric push rods 12 are opened to drive the pressing plate 14 to press the stainless steel tank body 2 downward to prevent the subsequent rotation of the stainless steel tank body 2. After that, the water in the water tank 16 is pumped out through the water pump 19 by turning on the water pump 18, and discharged from the water injection pipe 20, so that the discharged water is injected into the gap between the leak detection and cleaning tank 4 and the stainless steel tank body 2 until the stainless steel tank body 2 is filled. When the stainless steel tank body 2 has a water leakage problem When the problem occurs, the water outside the stainless steel tank body 2 will enter the stainless steel tank body 2, so as to realize the water leakage test of the stainless steel tank body 2; by turning on the motor 10, the gear 11 drives the gear ring 9 to rotate, and then drives the drum frame 7 to rotate in the two rotating grooves 6, and the outer wall of the stainless steel tank body 2 is cleaned by multiple cleaning cloths 8 on the drum frame 7. After cleaning, by opening the valve 15, the remaining water in the leak detection and cleaning tank 4 is discharged into the water tank 16, and some impurities in the water after cleaning are filtered through the filter screen 17, and the filtered water is stored in the water tank 16, so as to facilitate the subsequent reuse of the water in the water tank 16, thereby realizing the recycling of water in the process of water leakage testing and cleaning of the stainless steel tank body 2, so as to achieve the purpose of saving water resources.

[0024] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0025] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A stainless steel tank leak testing and cleaning device, comprising a base (1) and a stainless steel tank body (2), characterized in that: A mounting frame (3) is fixedly mounted on the top side of the base (1), a leak detection cleaning tank (4) is fixedly mounted inside the mounting frame (3), a placement frame (5) is fixedly mounted on the inner wall of the bottom side of the leak detection cleaning tank (4), the stainless steel tank body (2) is placed on the placement frame (5), two rotating grooves (6) are respectively provided on the inner wall of the leak detection cleaning tank (4), a same rotating drum frame (7) is rotatably mounted in the two rotating grooves (6), a plurality of cleaning cloths (8) are arranged on the rotating drum frame (7), the plurality of cleaning cloths (8) are all attached to the outer wall of the stainless steel tank body (2), a gear ring (9) is fixedly mounted on the top side of the rotating drum frame (7), a rotation cleaning drive mechanism for the gear ring (9) is arranged on the leak detection cleaning tank (4), a downward pressing mechanism for the stainless steel tank body (2) is arranged on the mounting frame (3), a water storage mechanism is arranged on the top side of the base (1), and a water pumping mechanism for the water storage mechanism is arranged on the leak detection cleaning tank (4).

2. A stainless steel tank leak testing and cleaning device according to claim 1, characterized in that: The rotary cleaning drive mechanism comprises a motor (10) and a gear (11); the motor (10) is fixedly mounted on one side of the leak detection cleaning tank (4); the output shaft of the motor (10) is fixedly mounted with a gear (11); the gear (11) is meshed with a gear ring (9).

3. A stainless steel tank leak testing and cleaning device according to claim 1, characterized in that: The pressing mechanism comprises an electric push rod (12), a clamping frame (13) and a pressing plate (14); two electric push rods (12) are fixedly mounted on the top side of the mounting frame (3); a clamping frame (13) is fixedly mounted on the output ends of the two electric push rods (12); a same pressing plate (14) is inserted between the two clamping frames (13); and the bottom side of the pressing plate (14) is pressed against the top end of the stainless steel tank body (2).

4. A stainless steel tank leak testing and cleaning device according to claim 1, characterized in that: The water storage mechanism comprises a water tank (16) and a filter screen (17); the water tank (16) is placed on the top side of the base (1); and the filter screen (17) is arranged inside the water tank (16).

5. A stainless steel tank leak testing and cleaning device according to claim 4, characterized in that: The discharge end of the leak detection cleaning tank (4) is provided with a valve (15), and the valve (15) is located above the water tank (16).

6. A stainless steel tank leak testing and cleaning device according to claim 5, characterized in that: The water pumping mechanism comprises a water pump (18), a water pumping pipe (19) and a water injection pipe (20); the water pump (18) is fixedly mounted on a side wall of the leak detection cleaning tank (4); the water pump (18) has a water pumping end connected to one end of the water pumping pipe (19), the other end of the water pumping pipe (19) extends into the water tank (16); the water discharge end of the water pump (18) is connected to one end of the water injection pipe (20), the other end of the water injection pipe (20) extends into the leak detection cleaning tank (4).