Industrial CT
By designing ray source components, detection components, installation components and fixing components in industrial CT, the problem of workpiece displacement when the stage is rotated is solved, the fixation of workpieces of different thicknesses is achieved, the detection accuracy and efficiency are improved, and the application scope of the device is expanded.
Patent Information
- Application Number
- CN202421493833.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-05-02
- Estimated Expiration
- 2034-06-27
AI Technical Summary
During the inspection process of industrial CT, the workpiece is not limited to its position when the stage rotates, resulting in inaccurate detection results, low detection efficiency, and narrow application scope of existing tooling.
An industrial CT was designed, which can achieve the fixation of workpieces of different thicknesses by setting the ray source assembly, detection assembly and installation assembly on the top of the optical platform, and using structures such as bidirectional threaded rods and fixing blocks in the fixing assembly, thus expanding the scope of application of the device.
Through the design of the fixing components, workpieces of different thicknesses can be effectively fixed, which improves the accuracy and detection efficiency of the detection results, and expands the scope of application of the device.
Smart Images
Figure CN222825485U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an industrial CT, belonging to the field of industrial CT. Background Art
[0002] Industrial CT is the abbreviation of industrial computer tomography technology. It can clearly, accurately and intuitively display the internal structure, material and defect status of the inspected object in the form of two-dimensional tomographic images or three-dimensional stereo images without damaging the inspected object. It is known as the best non-destructive testing and non-destructive evaluation technology today. During the inspection process, the workpiece to be inspected needs to be placed on the stage of the industrial CT, and the stage is driven by the driving mechanism to rotate 360 degrees so that all positions of the workpiece can be scanned.
[0003] In the prior art, when the stage is rotating, the workpiece will be displaced as the stage rotates because its position is not limited, which makes the detection result of the industrial CT inaccurate and leads to low detection efficiency. In order to solve this problem, some industrial CT will customize corresponding tooling according to the specific situation of the workpiece to fix the workpiece on the stage, but the tooling can only be applied to the corresponding workpiece to be inspected, resulting in a narrow scope of application of the tooling. Utility Model Content
[0004] In view of the deficiencies in the prior art, the purpose of the present utility model is to provide an industrial CT to solve the problem in the above-mentioned background technology that during the rotation of the stage, the workpiece will be displaced as the stage rotates because the position is not limited, thereby making the detection result of the industrial CT inaccurate and resulting in low detection efficiency. In order to solve this problem, some industrial CTs will customize corresponding tooling according to the specific conditions of the workpiece to fix the workpiece on the stage, but the tooling can only be applied to the corresponding workpiece to be inspected, resulting in a narrow scope of application of the tooling.
[0005] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical scheme: an industrial CT, including an optical platform, a ray source assembly is arranged on the top of the optical platform, a detection assembly is arranged on the top of the optical platform located on one side of the ray source assembly, a mounting assembly is arranged on the top of the optical platform located between the ray source assembly and the detection assembly, and a fixing assembly is movably connected to the top of the mounting assembly.
[0006] Further, the radiation source assembly includes a radiation source column fixedly connected to the top of the optical platform, the inner wall of the radiation source column is rotatably connected to a first lead screw, one end of the first lead screw extends out of the radiation source column and is fixedly connected to a first motor, one side of the radiation source column is located on both sides of the first lead screw and is symmetrically fixedly connected to two first slide rails, a first movable seat is threadedly connected to the surface of the first lead screw, the first movable seat and the first slide rail are slidably connected, a side of the first movable seat away from the radiation source column is fixedly connected to a 450kV small focus radiation source, and a side of the first movable seat away from the radiation source column is located above the 450kV small focus radiation source and is fixedly connected to a 300kV micro focus radiation source.
[0007] Further, the detection assembly includes a first support frame fixedly connected to the inner wall of the optical platform, two second lead screws are rotatably connected to the opposite sides of the two first support frames, one end of the second lead screw extends out of the first support frame and is fixedly connected to a second motor, the top of the optical platform is located on both sides of the second lead screw and is symmetrically fixedly connected to two second slide rails, the surface of the second lead screw is threadedly connected to a detector column, the detector column and the second slide rail are slidably connected, the inner wall of the detector column is rotatably connected to a third lead screw, one end of the third lead screw extends out of the detector column and is fixedly connected to a third motor, one side of the detector column is located on both sides of the third lead screw and is symmetrically fixedly connected to two third slide rails, the surface of the third lead screw is threadedly connected to a second moving seat, the second moving seat and the third slide rail are slidably connected, and the side of the second moving seat away from the detector column is fixedly connected to a planar array detector.
[0008] Further, the mounting assembly includes a third movable seat slidably connected to the surface of the second slide rail, the inner wall of the third movable seat is rotatably connected to a fourth lead screw, one end of the fourth lead screw extends out of the third movable seat and is fixedly connected to a fourth motor, the inner walls of the third movable seat are symmetrically fixedly connected to fourth slide rails on both sides of the fourth lead screw, the third movable seat and the fourth slide rail are slidably connected, the inner wall of the optical platform is located below the third movable seat and is fixedly connected to a second support frame, the inner wall of the second support frame is rotatably connected to a fifth lead screw, one end of the fifth lead screw extends out of the second support frame and is fixedly connected to a fifth motor, the top of the third movable seat is fixedly connected to a rotating motor, and the output end of the rotating motor is fixedly connected to a mounting table.
[0009] Furthermore, the fixing assembly includes a loading platform movably connected to the top of the mounting table, the inner wall of the loading platform is rotatably connected to a bidirectional threaded rod, one end of the bidirectional threaded rod extends out of the loading platform and is fixedly connected to a turntable, two fixing blocks are threadedly connected to the surface of the bidirectional threaded rod, the fixing blocks are slidably connected to the inner wall of the loading platform, fixing grooves are provided on opposite sides of the two fixing blocks, the inner wall of the fixing block is threadedly connected to a threaded rod, and the end of the threaded rod away from the fixing groove is fixedly connected to a fixing plate.
[0010] Furthermore, a plurality of Forma wheels are fixedly connected to the bottom end of the optical platform, and anti-slip pads are fixedly connected to one side of the fixing plate close to the fixing groove and opposite sides of the two fixing blocks.
[0011] The beneficial effects of the utility model are as follows: first, the workpiece is placed between the two fixed blocks in the fixed assembly, and the fixed block is moved toward the workpiece by cooperating with the turntable and the bidirectional threaded rod. When the workpiece is thicker, the fixed block will be close to the edge of the workpiece, and when the workpiece is thinner, the edge of the workpiece will be inserted into the fixed groove, and the workpiece can be fixed in the fixed groove by cooperating with the threaded rod and the fixed plate. Through the above steps, the machine can fix workpieces of different thicknesses, expanding the application range of the device;
[0012] After the workpiece is fixed, the third motor, the third lead screw, the third slide rail and the second moving seat in the detection assembly will drive the connected area array detector to move to the specified position to ensure that the focus center of the radiation source and the center of the area array detector are on the same horizontal line. Then, according to the user's choice, a cone X-ray beam will be emitted through a 450kV small focus radiation source or a 300kV micro focus radiation source. During this process, the rotating motor will drive the mounting table to rotate 360 degrees to ensure that the beam can penetrate each surface of the workpiece to be inspected. The area array detector will collect radiation signals at different rotation angles and reconstruct the corresponding three-dimensional CT image through a computer. Among them, since the position adjustment method of the 450kV small focus radiation source and the 300kV micro focus radiation source and the position adjustment method of the workpiece to be inspected are similar to the position adjustment method of the area array detector, they will not be repeated here.
[0013] The infrared detector can monitor the surrounding environment in real time during the use of the device. When a person approaches the device, the controller can automatically cut off the power to the device, which is beneficial to protecting the health of the personnel and improving the safety of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:
[0015] Figure 1It is a schematic diagram of the overall structure of an industrial CT of the utility model;
[0016] Figure 2 It is a schematic diagram of the front view structure of an industrial CT of the utility model;
[0017] Figure 3 This is a schematic diagram of the detection component structure of an industrial CT according to the utility model;
[0018] Figure 4 It is a schematic diagram of a fixed component structure of an industrial CT according to the utility model.
[0019] In the figure: 1, optical platform; 2, ray source assembly; 21, ray source column; 22, first lead screw; 23, first slide rail; 24, first moving seat; 25, 450kV small focus ray source; 26, 300kV micro focus ray source; 3, detection assembly; 31, first support frame; 32, second lead screw; 33, second slide rail; 34, detector column; 35, third lead screw; 36, third slide rail; 37, second moving seat; 38, array detector; 4, mounting assembly; 41, third moving seat; 42, fourth lead screw; 43, fourth slide rail; 44, second support frame; 45, fifth lead screw; 46, mounting table; 5, fixing assembly; 51, stage; 52, bidirectional threaded rod; 53, fixing block; 54, fixing groove; 55, threaded rod; 56, fixing plate; 6, Fomar wheel; 7, anti-slip pad. DETAILED DESCRIPTION
[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.
[0021] See also Figure 1 , Figure 3 and Figure 4 The utility model provides a technical solution: an industrial CT, including an optical platform 1, a ray source component 2 is arranged on the top of the optical platform 1, a detection component 3 is arranged on the top of the optical platform 1 and located on one side of the ray source component 2, a mounting component 4 is arranged on the top of the optical platform 1 and located between the ray source component 2 and the detection component 3, and a fixing component 5 is movably connected to the top of the mounting component 4.
[0022] First, the workpiece is placed between the two fixing blocks 53 in the fixing assembly 5. The fixing block 53 is moved toward the workpiece by the turntable and the bidirectional threaded rod 52. When the workpiece is thick, the fixing block 53 will be close to the edge of the workpiece. When the workpiece is thin, the edge of the workpiece will be inserted into the fixing groove 54. The workpiece can be fixed in the fixing groove 54 by the threaded rod 55 and the fixing plate 56. Through the above steps, the machine can fix workpieces of different thicknesses, expanding the application range of the device.
[0023] After the workpiece is fixed, the third motor, the third lead screw 35, the third slide rail 36 and the second movable seat 37 in the detection assembly 3 will drive the connected area array detector 38 to move to the specified position to ensure that the focus center of the radiation source and the center of the area array detector 38 are on the same horizontal line. Then, according to the user's selection, a conical X-ray beam will be emitted by the 450kV small focus radiation source 25 or the 300kV micro focus radiation source 26. During this process, the rotating motor will drive the mounting table 46 to rotate 360 degrees to ensure that the beam can penetrate each surface of the workpiece to be inspected. The area array detector 38 will collect radiation signals at different rotation angles and reconstruct the corresponding three-dimensional CT image through a computer. Among them, since the position adjustment method of the 450kV small focus radiation source 25 and the 300kV micro focus radiation source 26 and the position adjustment method of the workpiece to be inspected are similar to the position adjustment method of the area array detector 38, they will not be repeated here.
[0024] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The radiation source assembly 2 includes a radiation source column 21 fixedly connected to the top of the optical platform 1, the inner wall of the radiation source column 21 is rotatably connected to a first lead screw 22, one end of the first lead screw 22 extends out of the radiation source column 21 and is fixedly connected to a first motor, one side of the radiation source column 21 is located on both sides of the first lead screw 22 and is symmetrically fixedly connected to two first slide rails 23, a first movable seat 24 is threadedly connected to the surface of the first lead screw 22, the first movable seat 24 and the first slide rail 23 are slidably connected, a side of the first movable seat 24 away from the radiation source column 21 is fixedly connected to a 450kV small focus radiation source 25, and a side of the first movable seat 24 away from the radiation source column 21 is located above the 450kV small focus radiation source 25 and is fixedly connected to a 300kV micro focus radiation source 26. The first motor drives the first lead screw 22 to rotate, and the first movable seat 24 is lifted and lowered along the radiation source column 21 due to the restriction of the first slide rail 23, so as to adjust the positions of the 450kV small focus radiation source 25 and the 300kV micro focus radiation source 26.
[0025] The detection assembly 3 includes a first support frame 31 fixedly connected to the inner wall of the optical platform 1, and the opposite sides of the two first support frames 31 are rotatably connected with the second lead screws 32, and one end of the second lead screw 32 extends out of the first support frame 31 and is fixedly connected to the second motor. The top of the optical platform 1 is located on both sides of the second lead screw 32 and is symmetrically fixedly connected with two second slide rails 33, and the surface of the second lead screw 32 is threadedly connected with a detector column 34, and the detector column 34 and the second slide rail 33 are slidably connected. The inner wall of the detector column 34 is rotatably connected with a third lead screw 35, and one end of the third lead screw 35 extends out of the detector column 34 and is fixedly connected with the third motor. One side of the detector column 34 is located on both sides of the third lead screw 35 and is symmetrically fixedly connected with two third slide rails 36, and the surface of the third lead screw 35 is threadedly connected with a second moving seat 37, and the second moving seat 37 and the third slide rail 36 are slidably connected. The side of the second moving seat 37 away from the detector column 34 is fixedly connected with a planar array detector 38. The third lead screw 35 is driven to rotate by the third motor. Due to the limitation of the third slide rail 36, the second movable seat 37 will drive the area array detector 38 connected thereto to move to a specified position to ensure that the focus center of the radiation source and the center of the area array detector 38 are on the same horizontal line. The second lead screw 32 connected to the first support frame 31 is driven to rotate by the second motor. Due to the limitation of the second slide rail 33, the detector column 34 will move to a specified position, thereby adjusting the position of the detector column 34.
[0026] The mounting assembly 4 includes a third movable seat 41 slidably connected to the surface of the second slide rail 33, the inner wall of the third movable seat 41 is rotatably connected to the fourth lead screw 42, one end of the fourth lead screw 42 extends out of the third movable seat 41 and is fixedly connected to the fourth motor, the inner wall of the third movable seat 41 is located on both sides of the fourth lead screw 42 and is symmetrically fixedly connected to the fourth slide rail 43, the third movable seat 41 and the fourth slide rail 43 are slidably connected, the inner wall of the optical platform 1 is located below the third movable seat 41 and is fixedly connected to the second support frame 44, the inner wall of the second support frame 44 is rotatably connected to the fifth lead screw 45, one end of the fifth lead screw 45 extends out of the second support frame 44 and is fixedly connected to the fifth motor, the top of the third movable seat 41 is fixedly connected to the rotating motor, and the output end of the rotating motor is fixedly connected to the mounting table 46. The fourth motor drives the fourth lead screw 42 to rotate. Due to the limitation of the fourth slide rail 43, the third movable seat 41 will move forward and backward. The fifth motor drives the fifth lead screw 45 connected to the second support frame 44 to rotate. Due to the limitation of the second slide rail 33, the third movable seat 41 will move left and right, so that the position of the mounting table 46 can be adjusted. During the imaging process, the rotating motor will drive the mounting table 46 to rotate 360 degrees on the top of the third movable seat 41 to ensure that the wiring harness can penetrate each surface of the workpiece to be inspected.
[0027] The fixing assembly 5 includes a loading platform 51 movably connected to the top of the mounting platform 46, the inner wall of the loading platform 51 is rotatably connected with a bidirectional threaded rod 52, one end of the bidirectional threaded rod 52 extends out of the loading platform 51 and is fixedly connected with a turntable, two fixing blocks 53 are threadedly connected to the surface of the bidirectional threaded rod 52, the fixing blocks 53 and the inner wall of the loading platform 51 are slidably connected, fixing grooves 54 are provided on opposite sides of the two fixing blocks 53, the inner wall of the fixing block 53 is threadedly connected with a threaded rod 55, and the end of the threaded rod 55 away from the fixing groove 54 is fixedly connected to a fixing plate 56.
[0028] A plurality of Forma wheels 6 are fixedly connected to the bottom of the optical platform 1, and anti-skid pads 7 are fixedly connected to the side of the fixing plate 56 close to the fixing groove 54 and the opposite sides of the two fixing blocks 53. The Forma wheels 6 are provided to facilitate the movement of the entire machine and adjust the basic level of the machine. The anti-skid pads 7 can increase the friction between the fixing block 53 and the workpiece to be inspected or the friction between the fixing plate 56 and the workpiece to be inspected, thereby facilitating the fixing effect of the workpiece to be inspected.
[0029] Specific implementation method: first, put the workpiece between the two fixed blocks 53, then rotate the turntable to rotate the bidirectional threaded rod 52. Due to the limitation of the inner wall of the stage 51, the two fixed blocks 53 will move toward the workpiece. When the workpiece is thicker, the fixed blocks 53 will be close to the edge of the workpiece. When the workpiece is thinner, the edge of the workpiece will be inserted into the fixed groove 54. Then, rotate the threaded rod 55 to drive the fixed plate 56 connected thereto to move toward the workpiece, so that the workpiece can be fixed in the fixed groove 54. Through the above steps, the machine can fix workpieces of different thicknesses, expanding the application range of the device.
[0030] After the workpiece is fixed, the user needs to select and determine the radiation source to be used on the system console. At this time, the system will automatically drive the third lead screw 35 to rotate through the third motor according to the instructions of the software. Due to the limitation of the third slide rail 36, the second movable seat 37 will drive the area array detector 38 connected thereto to move to the specified position to ensure that the focus center of the radiation source and the center of the area array detector 38 are on the same horizontal line. Then, according to the user's selection, a cone X-ray beam will be emitted through the 450kV small focus radiation source 25 or the 300kV micro focus radiation source 26. During this process, the rotating motor will drive the mounting table 46 to rotate 360 degrees on the top of the third movable seat 41 to ensure that the beam can penetrate each surface of the workpiece to be inspected. The area array detector 38 will collect radiation signals at different rotation angles and reconstruct the corresponding three-dimensional CT image through the computer. Among them, since the position adjustment method of the 450kV small focus radiation source 25 and the 300kV micro focus radiation source 26 and the position adjustment method of the workpiece to be inspected are similar to the position adjustment method of the area array detector 38, they will not be repeated here.
[0031] An infrared detector is fixedly connected to the surface of the optical platform 1, and a controller is fixedly connected inside the optical platform 1. The infrared detector will monitor the surrounding environment in real time during the use of the device. When a person is detected approaching the device, the infrared detector will transmit a signal to the controller, and the controller will cut off the power to the device at this time, which is beneficial to protecting the health of the personnel and improving the safety of the device.
[0032] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. An industrial CT, comprising an optical platform (1), characterized in that: A ray source assembly (2) is arranged at the top of the optical platform (1); a detection assembly (3) is arranged at the top of the optical platform (1) and located on one side of the ray source assembly (2); a mounting assembly (4) is arranged at the top of the optical platform (1) and located between the ray source assembly (2) and the detection assembly (3); and a fixing assembly (5) is movably connected to the top of the mounting assembly (4).
2. An industrial CT according to claim 1, characterized in that: The radiation source assembly (2) comprises a radiation source column (21) fixedly connected to the top of the optical platform (1); a first lead screw (22) is rotatably connected to the inner wall of the radiation source column (21); one end of the first lead screw (22) extends out of the radiation source column (21) and is fixedly connected to a first motor; one side of the radiation source column (21) is located on both sides of the first lead screw (22) and is symmetrically fixedly connected to two first slide rails (23); a first movable seat (24) is threadedly connected to the surface of the first lead screw (22); the first movable seat (24) and the first slide rail (23) are slidably connected; a side of the first movable seat (24) away from the radiation source column (21) is fixedly connected to a 450 kV small focus radiation source (25); and a side of the first movable seat (24) away from the radiation source column (21) is located above the 450 kV small focus radiation source (25) and is fixedly connected to a 300 kV micro focus radiation source (26).
3. An industrial CT according to claim 1, characterized in that: The detection assembly (3) comprises a first support frame (31) fixedly connected to the inner wall of the optical platform (1); two second lead screws (32) are rotatably connected to opposite sides of the two first support frames (31); one end of the second lead screw (32) extends out of the first support frame (31) and is fixedly connected to a second motor; the top of the optical platform (1) is symmetrically fixedly connected to two second slide rails (33) located on both sides of the second lead screw (32); a detector column (34) is threadedly connected to the surface of the second lead screw (32); the detector column (34) and the second slide rail (33) are slidably connected, and the The inner wall of the detector column (34) is rotatably connected to a third lead screw (35); one end of the third lead screw (35) extends out of the detector column (34) and is fixedly connected to a third motor; one side of the detector column (34) is symmetrically fixedly connected to two third slide rails (36) located on both sides of the third lead screw (35); a second movable seat (37) is threadedly connected to the surface of the third lead screw (35); the second movable seat (37) and the third slide rail (36) are slidably connected; and a surface array detector (38) is fixedly connected to the side of the second movable seat (37) away from the detector column (34).
4. An industrial CT according to claim 3, characterized in that: The mounting assembly (4) comprises a third movable seat (41) slidably connected to the surface of the second slide rail (33); the inner wall of the third movable seat (41) is rotatably connected to a fourth lead screw (42); one end of the fourth lead screw (42) extends out of the third movable seat (41) and is fixedly connected to a fourth motor; the inner wall of the third movable seat (41) is symmetrically fixedly connected to fourth slide rails (43) on both sides of the fourth lead screw (42); the third movable seat (41) and the fourth slide rail (43) are slidably connected; the inner wall of the optical platform (1) is located below the third movable seat (41) and is fixedly connected to a second support frame (44); the inner wall of the second support frame (44) is rotatably connected to a fifth lead screw (45); one end of the fifth lead screw (45) extends out of the second support frame (44) and is fixedly connected to a fifth motor; the top of the third movable seat (41) is fixedly connected to a rotating motor; the output end of the rotating motor is fixedly connected to a mounting table (46).
5. An industrial CT according to claim 4, characterized in that: The fixing assembly (5) comprises a loading platform (51) movably connected to the top of the mounting platform (46); the inner wall of the loading platform (51) is rotatably connected to a bidirectional threaded rod (52); one end of the bidirectional threaded rod (52) extends out of the loading platform (51) and is fixedly connected to a turntable; two fixing blocks (53) are threadedly connected to the surface of the bidirectional threaded rod (52); the fixing blocks (53) and the inner wall of the loading platform (51) are slidably connected; fixing grooves (54) are provided on opposite sides of the two fixing blocks (53); the inner wall of the fixing block (53) is threadedly connected to a threaded rod (55); and one end of the threaded rod (55) away from the fixing groove (54) is fixedly connected to a fixing plate (56).
6. An industrial CT according to claim 5, characterized in that: A plurality of Forma wheels (6) are fixedly connected to the bottom end of the optical platform (1), and anti-slip pads (7) are fixedly connected to one side of the fixing plate (56) close to the fixing groove (54) and to the opposite sides of the two fixing blocks (53).