Integrated new energy transformer substation

By designing an integrated new energy substation, including independently installed oil-immersed transformers and split-structure substation box, the existing photovoltaic substation product complex structure, poor heat dissipation effect and safety hazards have been solved, and more efficient heat dissipation and installation have been achieved, extending the service life of the equipment.

CN222826880UActive Publication Date: 2025-05-02YUNNAN TONGBIAN ELECTRICAL APPLIANCE ACCESSORIES CO LTD
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Patent Information

Application Number
CN202421727300.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-22
Publication Date
2025-05-02
Estimated Expiration
2034-07-22

AI Technical Summary

Technical Problem

The existing photovoltaic substation products have complex structures, poor heat dissipation effect, easy to accumulate water, safety hazards, and easy to damage, affecting the efficiency and life of use, and are large in size, which is not conducive to transportation and installation.

Method used

An integrated new energy substation was designed, including a substation box, a combined base and an independently installed oil-immersed transformer. The front of the box is a substation box and the rear is a transformer. The box and the transformer are connected by a combined base. The inside of the box is divided into multiple functional areas, and a split top cover and base design is adopted to improve heat dissipation efficiency and installation accuracy.

Benefits of technology

It improves the heat dissipation efficiency and installation accuracy of the substation, avoids water accumulation and safety hazards, extends the service life of the equipment, and simplifies the transportation and installation process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222826880U_ABST
Patent Text Reader

Abstract

The utility model provides an integrated new energy transformer substation, and relates to the technical field of transformer manufacturing. The transformer substation comprises a transformer substation box body (1), a combined base (2) and an external transformer (3), the box body (1) and the transformer (3) are arranged above the combined base (2), the box body (1) is arranged in front of the transformer (3), and the transformer (3) is arranged behind the box body (1). The transformer substation is divided into a high-voltage functional area, a low-voltage functional area and a transformation functional area, is distributed in an integrated composite structure, has enough strength, can bear acting force in hoisting and transportation processes, and cannot deform or be damaged; the transformer (3) is independently installed behind the box body (1), the heat dissipation efficiency of the transformer can be improved, and the defects that the layout of the box body (1) is disordered, and water is accumulated in the position where the transformer (3) is installed are overcome; the base (2) is designed into a split type, so that inclination of the integrated base (2) due to uneven weight distribution is avoided, and potential safety hazards are eliminated.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer manufacturing, and specifically to an integrated new energy substation. Background Art

[0002] As global energy consumption increases dramatically, the consumption of traditional resources such as coal, oil, and natural gas accelerates. Wind and solar energy, as an inexhaustible clean energy, are developing rapidly. The booming wind power generation and solar photovoltaic power generation markets have driven the rapid development of the new energy box-type substation market.

[0003] The box-type substations for new energy power generation mainly include four types: combined transformers, prefabricated substations, compact prefabricated substations and container prefabricated substations. In new energy power generation projects, combined transformers have the highest utilization rate due to their simple structure and diversity, and high cost performance. New energy power generation converts solar energy or wind energy into electrical energy through photovoltaic panels or wind power generators, outputs direct current, and does not pass through the battery energy storage link in the middle. After passing through the inverter, it outputs alternating current, and then is connected to the power grid after being stepped up by the step-up transformer in the substation. The structure of our company's previous photovoltaic substation products was divided into four equal grids, that is, the transformer was surrounded in both directions, and the heat dissipation effect was affected; in addition, there were multiple inclined surfaces on the top cover 1-2, and the process was relatively complicated, and it was easy to cause water accumulation at the location where the transformer was installed, posing a safety hazard. In actual use, the product is also prone to damage, such as structural damage, rain short circuit, and dust pollution; the unreasonable layout of internal components and heat dissipation structure can easily cause excessive temperature rise, affecting the efficiency and service life of the entire substation; in addition, the substation is large in size, which is not conducive to transportation and transfer, and the installation efficiency is slow; in view of the above problems of connecting the transformer 3 through the low-voltage terminal 1-9 on the side wall of the low-voltage incoming line area 1-4, it is necessary to improve the existing equipment. Summary of the invention

[0004] In order to solve the above problems, the utility model provides an integrated new energy substation.

[0005] The present application adopts the following technical solution: an integrated new energy substation, characterized in that it comprises: a substation box 1, a combined base 2, and an external transformer 3, wherein the box 1 and the transformer 3 are installed above the combined base 2, with the box 1 in front and the transformer 3 in the back;

[0006] The transformer 3 includes an oil storage cabinet 3-1, a transformer oil tank 3-2, and a radiator 3-3; the transformer oil tank 3-2 is connected to the box body 1 by bolts to form a whole;

[0007] The substation box 1 includes a frame, a door panel 1-1, an inner lining panel and a top cover 1-2;

[0008] The combined base 2 includes a box base 2-1 and a transformer base 2-2, which are connected by bolts;

[0009] The internal frame of the entire transformer substation box 1 is divided into a maintenance entrance area 1-3, a low-voltage incoming line area 1-4 and a high-voltage area; an inner lining plate is arranged at the junction of each area, and the inner lining plate is fixed to the columns and beams on the frame at the junction by bolts or rivets; the high-voltage area is further divided into a transformer area 1-5, a switch area 1-6 and an outgoing line area 1-7; a transformer 3 is arranged in the transformer area 1-5, the outgoing line area 1-7 is arranged in the right front area of ​​the box 1, and a switch area 1-6 is arranged directly behind the outgoing line area 1-7, and the switch area 1-6 is connected to the transformer area 1-5;

[0010] The maintenance entrance area 1-3 is arranged on the left side of the outlet area 1-7, and a low-voltage incoming line area 1-4 is arranged behind it, and the low-voltage incoming line area 1-4 is also connected to the transformer area 1-5; a double-opening door panel 1-1 is arranged on the outer side of the low-voltage incoming line area 1-4, and the outer surface of the double-opening door panel 1-1 is successively installed with a ventilation grille and a warning sign, and a hinge with a hovering positioning device is installed on the side, and the opening angle is greater than 90°, and a buffer seal is installed at the contact position between the double-opening door panel 1-1 and the frame; a low-voltage distribution cabinet 1-8 is fixedly installed inside the low-voltage incoming line area 1-4, and an incoming line hole 2-3 is opened on the bottom plate, and the transformer 3 is connected through a low-voltage terminal 1-9 on the side wall of the low-voltage incoming line area 1-4, and the bottom is connected to the combined base 2 through a grounding bolt 1-10, and a drain pipe 1-11 is arranged at the corner; the maintenance entrance area 1-3 next to the low-voltage incoming line area 1-4 is an independent space A single door is installed on the outside, and an inspection hole 1-12 connected to the bottom is set on the floor inside, and the upper space is connected to the low-voltage incoming line area 1-4; on the side perpendicular to its single door, that is, on the front of the entire box body 1, a ventilation duct 1-13 is fixed to the upper part of the fixed door panel 1-1 connected to the low-voltage incoming line area 1-4, and the ventilation duct 1-13 adopts a rainproof and dustproof structure with an opening downward; interconnected fuses and combination electrical appliances 1-14, and high-voltage terminals 1-15 are set in the switch area 1-6, and are connected to the transformer 3 through the high-voltage terminals 1-15; the load switch 1-16, the outgoing cable 1-17, and the corresponding operation panel are installed inside the outgoing line area 1-7, and a grounding bolt 1-10 and a drain pipe 1-11 are set at the bottom, and a spring pin door is installed outside, and an outgoing line hole 2-4 and a lifting bracket 2-5 are opened at the lower part of the spring pin door.

[0011] The top cover 1-2 of the box body 1 includes a top frame 1-18 and a cover plate 1-19, and adopts a split structure, that is, the top cover 1-2 as a whole is split from the box body 1, and the top frame 1-18 and the cover plate 1-19 of the top cover 1-2 are also split; the top frame 1-18 is composed of a rectangular frame and a slope with a triangular cross-section, and a plurality of rectangular heat dissipation ports are arranged on the surface of the slope, and the edges of the heat dissipation ports are bent upward by 90° to form a water retaining edge, and the cover plate 1-19 arranged above the heat dissipation ports is consistent with the heat dissipation ports, and it is in contact with the top frame 1-18. A groove for accommodating the water retaining edge is provided at the position where the water retaining edge contacts; similarly, a groove capable of accommodating the upper cross beam is provided at the position where the top frame 1-18 of the top cover 1-2 contacts the upper cross beam of the box body 1, and a buffer sealing layer is provided on the inner surfaces of the grooves at the two positions; in addition, a lifting connection mechanism is provided between the top frame 1-18 and the upper cross beam of the box body 1, and between the cover plate 1-19 and the top frame 1-18, which can control the opening and closing of the top cover 1-2 according to the temperature conditions inside the box body 1, so as to achieve heat dissipation and auxiliary temperature control.

[0012] Preferably, the low-voltage incoming line area 1-4 and the switch area 1-6 and the outgoing line area 1-7 of the high-voltage area are all equipped with temperature detection switches and smoke sensors, and are connected to the lifting connection mechanism on the top cover 1-2 of the box body 1. When the temperature rises abnormally or smoke is detected, the lifting connection mechanism is controlled to operate, and the top cover 1-2 and / or the cover plate 1-19 are raised to exhaust smoke or dissipate heat.

[0013] Preferably, the box base 2-1 in the combined base 2 includes a base frame, a mounting plate and a suspension hook; the mounting plates are arranged adjacent to each other and fixed on the base frame, wherein an inspection port and a movable cover are provided on the mounting plate of the inspection entrance area 1-3, and an inlet hole 2-3 and an outlet hole 2-4 are provided on the mounting plates of the low-voltage incoming line area and the high-voltage outgoing line area 1-7; a bracket for fixing fuses and combined electrical appliances 1-14, and high-voltage terminals 1-15 is provided on the base frame of the switch area 1-6 of the high-voltage area.

[0014] Preferably, in addition to the base frame portion having the same height as the box base 2-1 and connected thereto by bolts, the transformer base 2-2 is provided with a height-adjustable lifting bracket 2-5 between the top of the base frame and the bottom of the transformer 3 to adjust the installation gap between the transformer 3 as a whole and the low-voltage terminal 1-9 and the high-voltage terminal 1-15, thereby improving the installation accuracy and safety.

[0015] The main structural features and beneficial effects of the utility model are:

[0016] The substation described in the present application is divided into three major parts and five functional areas: high voltage, low voltage and transformer. It is an integrated composite structure distribution. The transformer 3 adopts an oil-immersed transformer, which can be widely used in photovoltaic power generation projects; the door panel 1-1 adopts a windproof hinge and is equipped with a positioning device. A buffer sealing strip is set at the contact part between the door panel 1-1 and the frame, which is rainproof and dustproof as a whole; the box body 1 of the substation described in the present application is welded by steel sections and has sufficient strength to withstand the forces during lifting and transportation without deformation or damage.

[0017] The present application independently installs the transformer 3 at the rear of the box body 1, which can improve its heat dissipation efficiency and avoid the problem of the company's previous products that the layout of the box body 1 is relatively messy in order to adapt to the installation of the transformer 3; the top cover 1-2 has multiple inclined surfaces, the process is relatively complicated, and it is easy to cause water accumulation at the location where the transformer 3 is installed; in addition, the present application designs the base 2 of the substation as a split type, which avoids the tilting of the integrated base 2 due to uneven weight distribution, eliminating safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a side view of the substation described in this application.

[0019] Figure 2 It is a top view of the substation described in this application.

[0020] Figure 3 It is the main view of the substation described in this application.

[0021] Figure 4 It is a top view of the combined base of the substation described in this application.

[0022] In the figure, box body 1, door panel 1-1, top cover 1-2, maintenance entrance area 1-3, low voltage incoming line area 1-4, transformer area 1-5, switch area 1-6, outgoing line area 1-7, low voltage distribution cabinet 1-8, low voltage terminal 1-9, grounding bolt 1-10, drain pipe 1-11, inspection hole 1-12, ventilation duct 1-13, fuse and combination electrical appliance 1-14, high voltage terminal 1-15, load switch 1-16, outgoing cable 1-17, top frame 1-18, cover plate 1-19, combined base 2, box base 2-1, transformer base 2-2, incoming line hole 2-3, outgoing line hole 2-4, lifting bracket 2-5, transformer 3, oil storage cabinet 3-1, transformer oil tank 3-2, radiator 3-3. DETAILED DESCRIPTION Example 1

[0023] like Figure 1-2As shown, the integrated new energy substation described in this embodiment includes: a substation box 1, a combined base 2, and an external transformer 3. The box 1 and the transformer 3 are installed above the combined base 2, with the box 1 in front and the transformer 3 in the back; the transformer 3 includes an oil storage cabinet 3-1, a transformer oil tank 3-2, and a radiator 3-3; the transformer oil tank 3-2 is connected to the box 1 by bolts to form a whole; the substation box 1 includes a frame, a door panel 1-1, an inner lining plate and a top cover 1-2; the combined base 2 includes a box base 2-1 and a transformer base 2-2, and the two are connected by bolts.

[0024] The internal frame of the entire substation box 1 is divided into a maintenance entrance area 1-3, a low-voltage incoming line area 1-4 and a high-voltage area; an inner lining plate is arranged at the junction of each area, and the inner lining plate is fixed to the columns and beams on the frame at the junction by bolts or rivets; the high-voltage area is further divided into a transformer area 1-5, a switch area 1-6 and an outgoing line area 1-7; a transformer 3 is arranged in the transformer area 1-5, the outgoing line area 1-7 is arranged in the right front area of ​​the box 1, and a switch area 1-6 is arranged directly behind the outgoing line area 1-7, and the switch area 1-6 is connected to the transformer area 1-5.

[0025] The maintenance entrance area 1-3 is arranged on the left side of the outlet area 1-7, and a low-voltage incoming line area 1-4 is arranged behind it, and the low-voltage incoming line area 1-4 is also connected to the transformer area 1-5; a double-opening door panel 1-1 is arranged on the outer side of the low-voltage incoming line area 1-4, and the outer surface of the double-opening door panel 1-1 is successively installed with a ventilation grille and a warning sign, and a hinge with a hovering positioning device is installed on the side, and the opening angle is greater than 90°, and a buffer seal is installed at the contact position between the double-opening door panel 1-1 and the frame; a low-voltage distribution cabinet 1-8 is fixedly installed inside the low-voltage incoming line area 1-4, and an incoming line hole 2-3 is opened on the bottom plate, and the transformer 3 is connected through a low-voltage terminal 1-9 on the side wall of the low-voltage incoming line area 1-4, and the bottom is connected to the combined base 2 through a grounding bolt 1-10, and a drain pipe 1-11 is arranged at the corner; the maintenance entrance area 1-3 next to the low-voltage incoming line area 1-4 is an independent space A single door is installed on the outside, and an inspection hole 1-12 connected to the bottom is set on the floor inside, and the upper space is connected to the low-voltage incoming line area 1-4; on the side perpendicular to its single door, that is, on the front of the entire box body 1, a ventilation duct 1-13 is fixed to the upper part of the fixed door panel 1-1 connected to the low-voltage incoming line area 1-4, and the ventilation duct 1-13 adopts a rainproof and dustproof structure with an opening downward; interconnected fuses and combination electrical appliances 1-14, and high-voltage terminals 1-15 are set in the switch area 1-6, and are connected to the transformer 3 through the high-voltage terminals 1-15; the load switch 1-16, the outgoing cable 1-17, and the corresponding operation panel are installed inside the outgoing line area 1-7, and a grounding bolt 1-10 and a drain pipe 1-11 are set at the bottom, and a spring pin door is installed outside, and an outgoing line hole 2-4 and a lifting bracket 2-5 are opened at the lower part of the spring pin door.

[0026] The top cover 1-2 of the box body 1 includes a top frame 1-18 and a cover plate 1-19, and adopts a split structure, that is, the top cover 1-2 as a whole is split from the box body 1, and the top frame 1-18 and the cover plate 1-19 of the top cover 1-2 are also split; the top frame 1-18 is composed of a rectangular frame and a slope with a triangular cross-section, and a plurality of rectangular heat dissipation ports are arranged on the surface of the slope, and the edges of the heat dissipation ports are bent upward by 90° to form a water retaining edge, and the cover plate 1-19 arranged above the heat dissipation ports is consistent with the heat dissipation ports, and it is in contact with the top frame 1-18. A groove for accommodating the water retaining edge is provided at the position where the water retaining edge contacts; similarly, a groove capable of accommodating the upper cross beam is provided at the position where the top frame 1-18 of the top cover 1-2 contacts the upper cross beam of the box body 1, and a buffer sealing layer is provided on the inner surfaces of the grooves at the two positions; in addition, a lifting connection mechanism is provided between the top frame 1-18 and the upper cross beam of the box body 1, and between the cover plate 1-19 and the top frame 1-18, which can control the opening and closing of the top cover 1-2 according to the temperature conditions inside the box body 1, so as to achieve heat dissipation and auxiliary temperature control. Example 2

[0027] like Figure 1-4 As shown, the integrated new energy substation described in this embodiment is basically consistent with the embodiment, with the difference that: the low-voltage incoming line area 1-4 and the switch area 1-6 and the outgoing line area 1-7 in the high-voltage area are equipped with temperature detection switches and smoke sensors, and are connected to the lifting connection mechanism on the top cover 1-2 of the box body 1. When the temperature rises abnormally or smoke is detected, the lifting connection mechanism is controlled to operate, and the top cover 1-2 and / or the cover plate 1-19 are raised to exhaust smoke or dissipate heat.

[0028] The box base 2-1 in the combined base 2 includes a base frame, a mounting plate and a suspension hook; the mounting plates are arranged adjacent to each other and fixed on the base frame, wherein an inspection port and a movable cover are provided on the mounting plate of the inspection entrance area 1-3, and an inlet hole 2-3 and an outlet hole 2-4 are provided on the mounting plates of the low-voltage incoming line area and the high-voltage outgoing line area 1-7; a bracket for fixing fuses and combined electrical appliances 1-14, and high-voltage terminals 1-15 is provided on the base frame of the switch area 1-6 of the high-voltage area.

[0029] In addition to the base frame part of the transformer base 2-2 having the same height as the box base 2-1 and connected thereto by bolts, an adjustable height lifting bracket 2-5 is provided between the top of the base frame and the bottom of the transformer 3 to adjust the installation gap between the transformer 3 as a whole and the low-voltage terminal 1-9 and the high-voltage terminal 1-15, thereby improving the installation accuracy and safety.

Claims

1. An integrated new energy substation, characterized in that: include: A transformer substation box (1), a combined base (2), and an external transformer (3), wherein the box (1) and the transformer (3) are installed above the combined base (2), with the box (1) in front and the transformer (3) in the back; The transformer (3) comprises an oil storage cabinet (3-1), a transformer oil tank (3-2), and a radiator (3-3); the transformer oil tank (3-2) and the box body (1) are connected to form a whole by bolts; The transformer substation box (1) comprises a frame, a door panel (1-1), an inner lining panel and a top cover (1-2); The combined base (2) comprises a box base (2-1) and a transformer base (2-2), which are connected by bolts; The internal frame of the entire transformer substation box (1) is divided into a maintenance entrance area (1-3), a low-voltage incoming line area (1-4) and a high-voltage area; an inner lining plate is arranged at the junction of each area, and the inner lining plate is fixed to the columns and beams on the frame at the junction by bolts or rivets; the high-voltage area is further divided into a transformer area (1-5), a switch area (1-6) and an outgoing line area (1-7); a transformer (3) is arranged in the transformer area (1-5), the outgoing line area (1-7) is arranged in the right front area of ​​the box (1), and the switch area (1-6) is arranged directly behind the outgoing line area (1-7), and the switch area (1-6) is connected to the transformer area (1-5); The inspection entrance area (1-3) is arranged on the left side of the outlet area (1-7), and a low-voltage incoming line area (1-4) is arranged behind it, and the low-voltage incoming line area (1-4) is also connected to the transformer area (1-5); a split door panel (1-1) is arranged on the outside of the low-voltage incoming line area (1-4), and a ventilation grille and a warning sign are installed on the outer surface of the split door panel (1-1) in sequence, and a hinge with a hovering positioning device is installed on the side, and the opening angle is greater than 90 degrees, and the split door panel (1-1) A buffer seal is installed at the contact part with the frame; a low-voltage distribution cabinet (1-8) is fixedly installed inside the low-voltage incoming line area (1-4), a line inlet hole (2-3) is opened on the bottom plate, and a transformer (3) is connected through a low-voltage terminal (1-9) on the side wall of the low-voltage incoming line area (1-4), and the bottom is connected to the combined base (2) through a grounding bolt (1-10), and a drainage pipe (1-11) is arranged at the corner; the maintenance entrance area (1-3) adjacent to the low-voltage incoming line area (1-4) is an independent space A single-opening door is installed outside, and an inspection hole (1-12) connected to the bottom is arranged on the floor inside, and the upper space is connected to the low-voltage incoming line area (1-4); on the side perpendicular to the single-opening door, that is, on the front of the entire box body (1), a ventilation duct (1-13) is fixed to the upper part of the fixed door panel (1-1) connected to the low-voltage incoming line area (1-4), and the ventilation duct (1-13) adopts a rainproof and dustproof structure with an opening downward; mutually connected A fuse and a combination electrical appliance (1-14), and a high-voltage terminal (1-15), and connected to a transformer (3) via the high-voltage terminal (1-15); a load switch (1-16), an outlet cable (1-17), and a corresponding operation panel are installed inside the outlet area (1-7); a grounding bolt (1-10) and a drain pipe (1-11) are arranged at the bottom; a spring pin door is installed outside, and an outlet hole (2-4) and a lifting bracket (2-5) are arranged at the bottom of the spring pin door; The top cover (1-2) of the box body (1) comprises a top frame (1-18) and a cover plate (1-19), and adopts a split structure, that is, the top cover (1-2) as a whole is split from the box body (1), and the top frame (1-18) and the cover plate (1-19) of the top cover (1-2) are also split; the top frame (1-18) is composed of a rectangular frame and a slope with a triangular cross section, and a plurality of rectangular heat dissipation openings are arranged on the surface of the slope, and the edges of the heat dissipation openings are bent upward by 90 degrees to form a water retaining edge, and the heat dissipation openings are arranged on the heat dissipation openings. The square cover plate (1-19) is aligned with the heat dissipation port, and a groove for accommodating the water retaining edge is provided at a position where it contacts the water retaining edge; similarly, a groove capable of accommodating the upper crossbeam is provided at a position where the top frame (1-18) of the top cover (1-2) contacts the upper crossbeam of the box body (1), and a buffer sealing layer is provided on the inner surfaces of the grooves at the two positions; in addition, a lifting connection mechanism is provided between the top frame (1-18) and the upper crossbeam of the box body (1), and between the cover plate (1-19) and the top frame (1-18).

2. The integrated new energy substation according to claim 1, characterized in that: The low-voltage incoming line area (1-4) and the switch area (1-6) and the outgoing line area (1-7) of the high-voltage area are all equipped with temperature detection switches and smoke sensors, and are connected to the lifting connection mechanism on the top cover (1-2) of the box body (1).

3. An integrated new energy substation according to claim 1 or 2, characterized in that: The box base (2-1) in the combined base (2) comprises a base frame, a mounting plate and a suspension hook; the mounting plates are arranged adjacent to each other and fixed on the base frame, wherein the mounting plate of the maintenance entrance area (1-3) is provided with an inspection port and a movable cover plate, and the mounting plates of the low-voltage incoming line area and the high-voltage outgoing line area (1-7) are provided with incoming line holes (2-3) and outgoing line holes (2-4); the base frame of the switch area (1-6) of the high-voltage area is provided with a bracket for fixing fuses and combined electrical appliances (1-14), as well as high-voltage terminals (1-15).

4. The integrated new energy substation according to claim 1, characterized in that: In addition to a base frame portion having the same height as the box base (2-1) and connected thereto by bolts, the transformer base (2-2) is provided with a height-adjustable lifting bracket (2-5) between the top of the base frame and the bottom of the transformer (3) to adjust the installation gap between the transformer (3) as a whole and the low-voltage terminal (1-9) and the high-voltage terminal (1-15).