Flushing device

Abstract

The utility model provides a flushing device which comprises a machine frame, a roller, a rotation driving mechanism and a water spraying mechanism, the roller is rotatably installed on the machine frame and horizontally arranged in the axial direction of the machine frame, the rotation driving mechanism is arranged on the machine frame and is in transmission connection with the roller to drive the roller to rotate, and the roller comprises a fixing ring, a connecting rod and a spiral piece. The fixing rings are distributed at intervals in the axial direction, the connecting rods are arranged on the inner sides of the fixing rings in an annular array mode to form a cylindrical cage body with the two ends open, the spiral pieces are fixed to the inner surface of the cylindrical cage body, and the water spraying mechanism is arranged on the machine frame. The water spraying mechanism comprises a water spraying pipe arranged in the cylindrical cage body and a plurality of spraying heads located on the water spraying pipe so as to spray water to wash the materials conveyed in the cylindrical cage body in a rolling mode through the spiral pieces. According to the flushing device, materials such as lobsters can be efficiently and evenly flushed, meanwhile, damage to the materials is reduced, and flushing efficiency and cleanliness are improved.

Description

Technical Field

[0001] The utility model relates to the technical field of material cleaning, in particular to a washing device for materials such as lobsters, fruits and vegetables, aquatic products, and medicinal materials. Background Art

[0002] As people's living standards improve, the demand for seafood is also growing. As a popular seafood product, lobster has a particularly large market demand. However, in the process of lobster farming, fishing and processing, ensuring the cleanliness of lobsters is a key link in ensuring food quality and safety. Traditional lobster washing methods mostly rely on manual or simple mechanical equipment, which is not only inefficient, but also difficult to ensure the thoroughness and uniformity of washing.

[0003] In recent years, with the rapid development of automation and intelligent technology, more and more industries have begun to introduce advanced technical equipment to improve production efficiency and product quality. In the field of lobster washing, some advanced automated washing equipment has begun to appear. They use high-pressure water flow, rotating brushes and other devices to achieve efficient and uniform washing of lobsters. However, these devices are often complex in structure, cumbersome to operate, and cause great damage to lobsters, making them difficult to be widely used in actual production.

[0004] Therefore, developing a lobster flushing device with simple structure, convenient operation and good flushing effect has important practical significance and application value. Utility Model Content

[0005] In view of the above, the utility model provides a flushing device to achieve efficient and uniform flushing of materials such as lobsters, while reducing damage to the materials and improving flushing efficiency and cleanliness.

[0006] The technical solution of this utility model:

[0007] The utility model provides a flushing device, comprising a frame, a drum, a rotary drive mechanism and a water spray mechanism, wherein the drum can be rotatably mounted on the frame and horizontally arranged along its axial direction, the rotary drive mechanism is arranged on the frame and is transmission-connected with the drum to drive the drum to rotate, the drum comprises a fixed ring, a connecting rod and a spiral sheet, a plurality of fixed rings are spaced apart along its axial direction, a plurality of connecting rods are arranged in a circular array on the inner side of each fixed ring to form a cylindrical cage body with openings at both ends, the spiral sheet is fixed to the inner surface of the cylindrical cage body, the water spray mechanism is arranged on the frame, the water spray mechanism comprises a water spray pipe arranged in the cylindrical cage body and a plurality of nozzles located on the water spray pipe, so as to spray water and flush the materials in the cylindrical cage body that are tumbled and transported by the spiral sheet.

[0008] Furthermore, it also includes a roller group rotatably mounted on the frame and respectively supported on the bottom of the fixed ring, and the roller group includes two rollers respectively supported on both sides of the bottom of the fixed ring.

[0009] Furthermore, the rotary drive mechanism includes a transmission shaft, a bearing seat and a gear. Both ends of the transmission shaft are rotatably mounted on the frame through the bearing seat. Two gears are fixed on the transmission shaft, and the gears are engaged in the gap between two adjacent connecting rods.

[0010] Furthermore, the rotary drive mechanism includes a rotary motor mounted on the frame, and an output shaft of the rotary motor is connected to a transmission shaft to drive the rotary motor.

[0011] Furthermore, the feed end of the drum is provided with a baffle, and a feed port is provided on the baffle.

[0012] Furthermore, the baffle is provided with a feed hopper at the feed inlet.

[0013] Furthermore, the discharging end of the drum is provided with a lower hopper to guide the washed materials to fall.

[0014] Furthermore, the water spraying mechanism also includes a water pump installed on the frame, the water outlet of the water pump is connected to the water spraying pipe, and the water spraying pipe is mounted on the frame.

[0015] Furthermore, it also includes a water retaining cover, which is arranged on the frame to cover the drum inside.

[0016] Furthermore, a water outlet pipe is provided at the bottom of the water retaining cover to discharge waste water.

[0017] The beneficial effects of the flushing device of the utility model are mainly reflected in the following aspects:

[0018] Efficient flushing: The rotary drive mechanism drives the drum to rotate, and the water spray mechanism is combined to spray water on the material, achieving efficient flushing of lobsters and other materials. The spiral blade design in the drum allows the material to roll and transport in the drum, increasing the contact area between the material and the water spray, and improving the flushing cleanliness.

[0019] Simple structure and easy operation: This device adopts modular design, the connection between each component is stable and reliable, the structure is relatively simple, easy to manufacture and maintain. At the same time, it is easy to operate, just start the rotary drive mechanism and the water spray mechanism to realize the automatic flushing process.

[0020] Less damage, protect material quality: Compared with the traditional mechanical brushing method, the spiral blade tumbling conveys the material, which causes less damage to the material and helps to protect the integrity and quality of the material. At the same time, the water spraying method avoids the use of chemical agents and is more environmentally friendly and safe.

[0021] Strong adaptability and wide application: The flushing device can be used for flushing materials of different specifications and types, such as lobsters, fish and other seafood products. It can also be customized according to needs to meet the needs of different industries and production lines.

[0022] In summary, the flushing device provided by the utility model has the beneficial effects of efficient flushing, simple structure, convenient operation, little damage, strong adaptability, etc., and provides a novel and practical solution for flushing materials such as lobsters.

[0023] The preferred implementation scheme of the utility model and its beneficial effects will be further described in detail in conjunction with specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] The accompanying drawings are used to provide a further understanding of the utility model and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the utility model, but should not constitute a limitation of the utility model.

[0025] Figure 1 This is a first-view stereoscopic diagram of the flushing device of the utility model;

[0026] Figure 2 This is a stereoscopic view of the flushing device of the utility model from a second viewing angle;

[0027] Figure 3 This is a front view of the flushing device of the utility model;

[0028] Figure 4 It is a side view of the flushing device of the utility model;

[0029] Figure 5 The utility model is a three-dimensional diagram of a flushing device provided with a water retaining cover.

[0030] Description of the accompanying figures: frame 1, drum 2, rotary drive mechanism 3, water spray mechanism 4, fixed ring 21, connecting rod 22, spiral sheet 23, water spray pipe 41, nozzle 42, roller group 5, transmission shaft 31, bearing seat 32, gear 33, rotary motor 34, baffle 24, feed port 20, feed hopper 25, lower hopper 26, water pump 43, water shield 6. DETAILED DESCRIPTION

[0031] The specific implementation of the present invention is described in detail below in conjunction with the accompanying drawings. It should be understood that the specific implementation described here is only used to illustrate and explain the present invention, and is not used to limit the present invention.

[0032] See also Figures 1 to 4The utility model provides a flushing device, including a frame 1, a drum 2, a rotary drive mechanism 3 and a water spraying mechanism 4. The drum 2 is rotatably mounted on the frame 1 and arranged horizontally along its axial direction. The rotary drive mechanism 3 is arranged on the frame 1 and is transmission-connected with the drum 2 to drive the drum 2 to rotate. The drum 2 includes a fixed ring 21, a connecting rod 22 and a spiral sheet 23. A plurality of fixed rings 21 are distributed at intervals along the axial direction thereof, and a plurality of connecting rods 22 are arranged in a circular array on the inner side of each fixed ring 21 to form a cylindrical cage body with openings at both ends. The spiral sheet 23 is fixed to the inner surface of the cylindrical cage body. The water spraying mechanism 4 is arranged on the frame 1, and the water spraying mechanism 4 includes a water spraying pipe 41 arranged in the cylindrical cage body and a plurality of nozzles 42 located on the water spraying pipe 41, so as to spray water and flush the materials in the cylindrical cage body that are tumbled and transported by the spiral sheet 23.

[0033] The utility model provides a flushing device, the beneficial effects of which are mainly reflected in the following aspects:

[0034] Efficient flushing: The rotary drive mechanism 2 drives the drum 2 to rotate, and the water spray mechanism 4 is combined to spray water on the material, thereby achieving efficient flushing of materials such as lobsters. The spiral blade 23 in the drum 2 allows the material to roll and transport in the drum, increasing the contact area between the material and the water spray, and improving the flushing cleanliness.

[0035] Simple structure and convenient operation: The device adopts modular design, the connection between each component is stable and reliable, the structure is relatively simple, and it is easy to manufacture and maintain. At the same time, the operation is simple, and the automatic flushing process can be realized by simply starting the rotary drive mechanism 2 and the water spray mechanism 4.

[0036] Less damage, protect material quality: The spiral blade 23 tumbles and transports the material, which causes less damage to the material than the traditional mechanical brushing method, helping to protect the integrity and quality of the material. At the same time, the water spraying method avoids the use of chemical agents, which is more environmentally friendly and safe.

[0037] Strong adaptability and wide application: The flushing device can be used for flushing materials of different specifications and types, such as lobsters, fish and other seafood products. It can also be customized according to needs to meet the needs of different industries and production lines.

[0038] In summary, the flushing device provided by the utility model has the beneficial effects of efficient flushing, simple structure, convenient operation, little damage, strong adaptability, etc., and provides a novel and practical solution for flushing materials such as lobsters.

[0039] In this embodiment, the flushing device further comprises a roller group 5 rotatably mounted on the frame 1 and respectively supported on the bottom of the fixing ring 21 . The roller group 5 comprises two rollers respectively supported on both sides of the bottom of the fixing ring 21 .

[0040] In this embodiment, the rotary drive mechanism 3 includes a transmission shaft 31, a bearing seat 32, a gear 33 and a rotary motor 34. The two ends of the transmission shaft 31 are rotatably mounted on the frame 1 through the bearing seat 32. Two gears 33 are fixed on the transmission shaft 31, and the gears 33 are meshed in the gap between two adjacent connecting rods 22. The rotary motor 34 is installed on the frame 1, and the output shaft of the rotary motor 34 is connected to the transmission shaft 31 to drive it to rotate. The rotary drive mechanism 3 uses components such as the transmission shaft 31, the bearing seat 32, the gear 33 and the rotary motor 34 to ensure the efficient transmission of the driving force. The gap between any two adjacent connecting rods 22 is conducive to the outflow of water and can realize the transmission connection with the gear 33. There is no need to set up an additional transmission structure, which simplifies the structure and reduces the cost. The transmission shaft is driven to rotate by the rotary motor, and then the meshing transmission between the gear and the connecting rod is driven to realize the smooth rotation of the drum 2. This design not only improves the flushing efficiency, but also ensures the stability of the flushing process.

[0041] In this embodiment, the feed end of the drum 2 has a baffle 24, a feed port 20 is provided on the baffle 24, and a feed hopper 25 is provided at the feed port 20 of the baffle 24. By arranging the baffle 24 at the feed end of the drum 2 and opening the feed port 20 on the baffle, it can be ensured that the material is accurately fed into the drum 2 through the feed hopper, effectively reducing the scattering and waste of the material during the feeding process. This not only improves the accuracy of feeding, but also reduces material loss, thereby improving the overall production efficiency. The design of the feed hopper 25 helps to evenly distribute the material in the drum 2, so that the material can more comprehensively contact the water flow sprayed by the water spray mechanism 4 when the drum rotates. This uniform material distribution helps to improve the flushing effect and ensure that every part of the material surface can be fully flushed. The setting of the baffle 24 also plays a role in safety protection, effectively preventing the operator's hands or other parts from accidentally entering the drum 2 during the feeding process, thereby reducing the operating risk and enhancing the safety of the device.

[0042] In this embodiment, the discharge end of the drum 2 is provided with a lower hopper 26 to guide the washed material to fall. The existence of the lower hopper 26 can effectively guide the washed material to fall from the drum, avoiding the possible blockage or scattering of the material during the discharge process. This greatly improves the discharge efficiency, allowing the washed material to leave the drum quickly and orderly, providing convenience for subsequent processing or packaging.

[0043] In this embodiment, the water spray mechanism 4 also includes a water pump 43 installed on the frame 1, and the water outlet of the water pump 43 is connected to the water spray pipe 41, and the water spray pipe 41 is mounted on the frame 1. As the power source of the water spray mechanism 4, the water pump 43 can continuously and stably provide the required water flow to the water spray pipe 41. This continuous and stable water supply ensures that the materials can be fully rinsed during the flushing process, thereby improving the flushing effect and efficiency. The water pump can adjust the pressure and flow rate of the water outlet according to actual needs, thereby realizing precise control of the water spray intensity and flushing force of the water spray mechanism. This adjustment function enables the flushing device to adapt to the flushing needs of materials of different types and specifications, and improves the flexibility and applicability of the device. Through the water pump, the flushing device can be easily connected to water sources from different sources, such as tap water, well water, etc., without the need for special treatment or modification of the water source. This greatly simplifies the steps of water source access and enhances the applicability and convenience of the device.

[0044] See also Figure 5 In this embodiment, the flushing device also includes a water shield 6, which is arranged on the frame 1 to cover the drum 2 therein. A water outlet pipe is provided at the bottom of the water shield 6 to discharge waste water. The water shield 6 completely covers the drum 2 inside, forming a closed working environment. During the flushing process, the water flow and waste water are confined inside the water shield, which effectively prevents water from splashing out of the device, thereby keeping the surrounding environment clean and dry. A water outlet pipe is provided at the bottom of the water shield 6, which can conveniently collect and discharge the waste water generated during the flushing process. Due to the sealing effect of the water shield 6, the water flow during the flushing process can act more concentratedly on the material, reducing the loss and waste of water flow. At the same time, the closed flushing environment also helps to improve the flushing efficiency and ensure that the material is more fully flushed.

[0045] In the description of the present invention, it should be noted that the terms "upper", "lower", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying importance; the words "bottom surface" and "top surface", "inside" and "outside" refer to the geometric direction toward or away from a specific component, respectively.

[0046] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the insides of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.

[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A flushing device, characterized in that: The invention comprises a frame (1), a roller (2), a rotary drive mechanism (3) and a water spray mechanism (4). The roller (2) is rotatably mounted on the frame (1) and arranged horizontally along its axial direction. The rotary drive mechanism (3) is arranged on the frame (1) and is drivingly connected to the roller (2) to drive the roller (2) to rotate. The roller (2) comprises a fixed ring (21), a connecting rod (22) and a spiral sheet (23). A plurality of fixed rings (21) are spaced apart along its axial direction. A plurality of connecting rods (22) are arranged in an annular array inside each fixed ring (21) to form a cylindrical cage body with two ends open. The spiral sheet (23) is fixed to the inner surface of the cylindrical cage body. The water spray mechanism (4) is arranged on the frame (1). The water spray mechanism (4) comprises a water spray pipe (41) arranged in the cylindrical cage body and a plurality of nozzles (42) located on the water spray pipe (41) to spray water and wash the material in the cylindrical cage body that is tumbled and transported by the spiral sheet (23).

2. The flushing device according to claim 1, characterized in that: It also includes a roller group (5) rotatably mounted on the frame (1) and respectively supported on the bottom of the fixed ring (21), and the roller group (5) includes two rollers respectively supported on both sides of the bottom of the fixed ring (21).

3. The flushing device according to claim 1, characterized in that: The rotary drive mechanism (3) comprises a transmission shaft (31), a bearing seat (32) and a gear (33). The two ends of the transmission shaft (31) are rotatably mounted on the frame (1) via the bearing seat (32). Two gears (33) are fixed on the transmission shaft (31), and the gears (33) are meshed in the gap between two adjacent connecting rods (22).

4. The flushing device according to claim 3, characterized in that: The rotary drive mechanism (3) comprises a rotary motor (34) mounted on the frame (1), and the output shaft of the rotary motor (34) is connected to the transmission shaft (31) to drive the rotation thereof.

5. The flushing device according to claim 1, characterized in that: The feed end of the drum (2) is provided with a baffle (24), and a feed port (20) is provided on the baffle (24).

6. The flushing device according to claim 5, characterized in that: The baffle (24) is located at the feed inlet (20) and is provided with a feed hopper (25).

7. The flushing device according to claim 1, characterized in that: The discharging end of the drum (2) is provided with a lower hopper (26) to guide the washed material to fall.

8. The flushing device according to claim 1, characterized in that: The water spray mechanism (4) further comprises a water pump (43) mounted on the frame (1); a water outlet of the water pump (43) is connected to a water spray pipe (41); and the water spray pipe (41) is mounted on the frame (1).

9. The flushing device according to claim 1, characterized in that: It also includes a water retaining cover (6), which is arranged on the frame (1) to cover the drum (2) inside the water retaining cover (6).

10. The flushing device according to claim 9, characterized in that: A water outlet pipe is provided at the bottom of the water retaining cover (6) to discharge waste water.

Images