Maltose syrup heating device

Abstract

The utility model discloses a malt syrup heating device which comprises a supporting seat, the upper end of the supporting seat is connected with a stirring assembly, the main points of the technical scheme are that the stirring assembly is arranged, a servo motor I drives a driving gear to rotate so as to drive a driven gear I and a driven gear II to rotate, and the driving gear I drives a heating cylinder to rotate; the maltose syrup heating device can uniformly shake maltose syrup in the heating cylinder without adding parts such as a stirring paddle in the heating cylinder, so that the maltose syrup is prevented from being adhered to the stirring paddle to cause waste, and the maltose syrup heating device is used for solving the problem that the maltose syrup heating device in a comparative patent and most existing maltose syrup heating devices are inconvenient to use. The problems that in order to prevent maltose syrup from being burnt due to uneven heating during heating, a stirring paddle is arranged in the device, the maltose syrup is fully stirred, however, the viscosity of the maltose syrup is higher and higher during heating, the maltose syrup can be adhered to the stirring paddle, the syrup adhered to the stirring paddle is not easy to clean, and the maltose syrup is likely to be wasted are solved.

Description

Technical Field

[0001] The utility model relates to the field of maltose syrup heating devices, in particular to a maltose syrup heating device. Background Art

[0002] Maltose syrup heating device is a device used to heat maltose syrup, which is syrup refined from malt and is used in food manufacturing, baking, beverages and other fields;

[0003] Application number: CN202321564600.1, discloses a maltose syrup heating device, through the staggered annular guide plates and guide plates, the maltose syrup flows from the outside of the annular guide plate to the top surface of the guide plate, and then flows from the inside of the guide plate to the next annular guide plate, so that the flow path of the maltose syrup can be greatly improved, the heating time can be increased, and the maltose syrup can be fully heated. In addition, the maltose syrup is directly added to the interior of the heating tank, which can increase the flow space and improve the flow efficiency of the maltose syrup.

[0004] However, compared with the heating device in the patent and most of the existing maltose syrup heating devices, in order to prevent the maltose syrup from becoming sticky due to uneven heating during heating, a stirring paddle is provided inside the device to fully stir the maltose syrup. However, as the viscosity of the maltose syrup increases during heating, it will adhere to the stirring paddle. The syrup adhered to the stirring paddle is not easy to clean, which may easily cause waste of maltose syrup. For this reason, we propose a maltose syrup heating device. Utility Model Content

[0005] In order to overcome the shortcomings of the prior art, the purpose of the utility model is to provide a maltose syrup heating device. By setting a stirring component, the servo motor 1 drives the driving gear to rotate, thereby driving the driven gear 1 and the driven gear 2 to rotate, and the driving gear 1 drives the heating cylinder to rotate, so that the maltose syrup inside the heating cylinder can be shaken evenly, and there is no need to add components such as a stirring paddle inside the heating cylinder, thereby preventing the maltose syrup from adhering to the stirring paddle and causing waste.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions:

[0007] A maltose syrup heating device comprises a support base, the upper end of the support base is connected to a stirring component, the upper end of the support base is connected to a heating component, and the outer end of the support base is connected to a tilting component;

[0008] The stirring assembly includes a side plate, which is fixedly connected to the right end of the support base, and the right end of the side plate is fixedly connected to a servo motor 1, and the left end of the output end of the servo motor 1 is fixedly connected to a transmission shaft, and the outside of the transmission shaft is fixedly connected to a driving gear, the rear end of the driving gear is meshedly connected to a driven gear 1, and the front end of the driving gear is meshedly connected to a driven gear 2.

[0009] By setting up a stirring assembly, servo motor 1 drives the driving gear to rotate, thereby driving gear 1 and driven gear 2 to rotate, and driving gear 1 drives the heating cylinder to rotate, so that the maltose syrup inside the heating cylinder can be shaken evenly, and there is no need to add components such as a stirring paddle inside the heating cylinder, thereby preventing maltose syrup from adhering to the stirring paddle and causing waste.

[0010] Furthermore, the left end of the driven gear one is fixedly connected to a telescopic rod, the telescopic end of the telescopic rod is fixedly connected to a heating tube, the left end of the driven gear two is fixedly connected to a screw rod, the screw rod extends to the interior of the support seat and is rotatably connected to the support seat, the outside of the screw rod is movably connected to a ball nut seat, and the ball nut seat is adapted to the screw rod.

[0011] Furthermore, a guide rod is fixedly connected to the inside of the support seat, a guide sleeve is slidably connected to the outside of the guide rod, the guide sleeve is fixedly connected to the ball nut seat, a connecting block is fixedly connected to the upper end of the guide sleeve, a slide groove is provided at the upper end of the support seat, the connecting block passes through the slide groove and is slidably connected to the slide groove, and the driving gear, driven gear 1, and driven gear 2 are all rotatably connected to the inside of the side plate.

[0012] The driven gear 2 drives the screw to rotate, thereby driving the ball nut seat, the guide sleeve and the connecting block to move left and right, and then driving the heating sleeve and the heating cylinder to move left and right, and driving the telescopic rod to extend and retract synchronously, so that while rotating, it can also drive the heating cylinder to shake left and right, so that the maltose syrup can be further mixed evenly.

[0013] Furthermore, the heating assembly includes a sliding seat, which is fixedly connected to the upper end of the connecting block, to which the upper end of the sliding seat is fixedly connected to a heating sleeve, the heating tube is rotatably connected to the interior of the heating sleeve, to which the interior of the heating sleeve is fixedly connected to an electric heating coil.

[0014] Furthermore, a temperature sensor is connected to the interior of the heating sleeve, and a PLC controller is fixedly connected to the upper end of the support seat.

[0015] Furthermore, the tilting assembly includes a base, the front and rear ends of the base are fixedly connected with a connecting plate, the front end of the front connecting plate is fixedly connected with a servo motor 2, the rear end of the output end of the servo motor 2 is fixedly connected with a connecting shaft, the connecting shaft is rotatably connected to the connecting plate, the connecting shaft is fixedly connected to a support seat, and the support seat is rotatably connected to the connecting plate on the rear side.

[0016] Furthermore, the left end of the heating cylinder is fixedly connected to an inlet and outlet pipe, and the outside of the inlet and outlet pipe is fixedly connected to a valve.

[0017] Further, the PLC controller is connected to the temperature sensor signal, the PLC controller is electrically connected to the servo motor 1, and the PLC controller is electrically connected to the servo motor 2.

[0018] In summary, the utility model has the following beneficial effects:

[0019] 1. By setting a stirring assembly, the servo motor 1 drives the driving gear to rotate, thereby driving the driven gear 1 and the driven gear 2 to rotate, and the driving gear 1 drives the heating cylinder to rotate, so that the maltose syrup inside the heating cylinder can be shaken evenly, and there is no need to add components such as stirring paddles inside the heating cylinder, which prevents the maltose syrup from adhering to the stirring paddle and causing waste;

[0020] 2. The driven gear 2 drives the screw to rotate, thereby driving the ball nut seat, the guide sleeve and the connecting block to move left and right, and then driving the heating sleeve and the heating cylinder to move left and right, and driving the telescopic rod to extend and retract synchronously, so that while rotating, it can also drive the heating cylinder to shake left and right, so that the maltose syrup can be further mixed evenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the overall structure of this embodiment;

[0022] Figure 2 is a schematic diagram of the structure inside the side panel in this embodiment;

[0023] Figure 3 is a schematic diagram of the three-dimensional structure of the stirring assembly in this embodiment;

[0024] Figure 4 3. It is a schematic diagram of the three-dimensional structure of the screw rod in this embodiment;

[0025] Figure 5 It is a schematic diagram of the structure of the plane of the heating component in this embodiment.

[0026] In the figure, 1. support seat; 2. stirring assembly; 201. side plate; 202. servo motor 1; 203. transmission shaft; 204. driving gear; 205. driven gear 1; 206. driven gear 2; 207. telescopic rod; 208. heating cylinder; 209. screw rod; 210. ball nut seat; 211. guide rod; 212. guide sleeve; 213. connecting block; 214. slide; 3. heating assembly; 301. sliding seat; 302. heating sleeve; 303. electric heating coil; 304. temperature sensor; 305. PLC controller; 4. tilting assembly; 401. base; 402. connecting plate; 403. servo motor 2; 404. connecting shaft; 405. inlet and outlet pipes; 406. valve. DETAILED DESCRIPTION

[0027] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0028] The same parts are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to directions in the drawings, and the words "bottom" and "top", "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.

[0029] Reference Figure 1 As shown, a maltose syrup heating device in a preferred embodiment of the utility model comprises a support base 1, a stirring component 2 is connected to the upper end of the support base 1, a heating component 3 is connected to the upper end of the support base 1, and a tilting component 4 is connected to the outer end of the support base 1;

[0030] Reference Figure 1-Figure 4 As shown, the stirring assembly 2 includes a side plate 201, which is fixedly connected to the right end of the support base 1, and the right end of the side plate 201 is fixedly connected to a servo motor 202, and the left end of the output end of the servo motor 202 is fixedly connected to a transmission shaft 203, and the outside of the transmission shaft 203 is fixedly connected to a driving gear 204, and the rear end of the driving gear 204 is meshedly connected to a driven gear 205, and the front end of the driving gear 204 is meshedly connected to a driven gear 206.

[0031] By setting up the stirring assembly 2, the servo motor 1 202 drives the driving gear 204 to rotate, thereby driving the driven gear 1 205 and the driven gear 2 206 to rotate, and the driving gear 204 drives the heating cylinder 208 to rotate, so that the maltose syrup inside the heating cylinder 208 can be shaken evenly, and there is no need to add components such as stirring paddles inside the heating cylinder 208, thereby preventing the maltose syrup from adhering to the stirring paddle and causing waste.

[0032] Reference Figure 1-Figure 4As shown, the left end of the driven gear 1 205 is fixedly connected to the telescopic rod 207, the telescopic end of the telescopic rod 207 is fixedly connected to the heating tube 208, the left end of the driven gear 2 206 is fixedly connected to the screw rod 209, the screw rod 209 extends to the interior of the support seat 1 and is rotatably connected to the support seat 1, the outside of the screw rod 209 is movably connected to the ball nut seat 210, and the ball nut seat 210 is adapted to the screw rod 209.

[0033] Reference Figure 1-Figure 4 As shown, the inside of the support seat 1 is fixedly connected with a guide rod 211, the outside of the guide rod 211 is slidably connected with a guide sleeve 212, the guide sleeve 212 is fixedly connected to the ball nut seat 210, the upper end of the guide sleeve 212 is fixedly connected with a connecting block 213, the upper end of the support seat 1 is provided with a slide groove 214, the connecting block 213 passes through the slide groove 214 and is slidably connected with the slide groove 214, the driving gear 204, the driven gear 1 205, and the driven gear 2 206 are all rotatably connected to the inside of the side plate 201.

[0034] The driven gear 206 drives the screw 209 to rotate, thereby driving the ball nut seat 210, the guide sleeve 212 and the connecting block 213 to move left and right, and then driving the heating sleeve 302 and the heating cylinder 208 to move left and right, and driving the telescopic rod 207 to extend and retract synchronously, so that while rotating, it can also drive the heating cylinder 208 to shake left and right, so that the maltose syrup can be further mixed evenly.

[0035] Reference Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, the heating assembly 3 includes a sliding seat 301, which is fixedly connected to the upper end of the connecting block 213, to which the upper end of the sliding seat 301 is fixedly connected a heating sleeve 302, the heating tube 208 is rotatably connected to the inside of the heating sleeve 302, to which the electric heating coil 303 is fixedly connected.

[0036] By providing the heating assembly 3, the electric heating coil 303 can generate heat after being energized, thereby causing the heating sleeve 302 to heat up, so that it can fully contact with the rotating heating cylinder 208 and fully heat the maltose syrup.

[0037] Reference Figure 1 , Figure 2 , Figure 3 and Figure 5 As shown, a temperature sensor 304 is connected to the interior of the heating sleeve 302 , and a PLC controller 305 is fixedly connected to the upper end of the support base 1 .

[0038] By providing the temperature sensor 304 , the temperature inside the heating sleeve 302 can be detected and displayed on the PLC controller 305 , so that the temperature of the electric heating coil 303 can be adjusted and controlled by the PLC controller 305 .

[0039] Reference Figure 1-Figure 3 As shown, the tilting assembly 4 includes a base 401, and the front and rear ends of the base 401 are fixedly connected with a connecting plate 402, the front end of the front connecting plate 402 is fixedly connected with a servo motor 2 403, and the rear end of the output end of the servo motor 2 403 is fixedly connected with a connecting shaft 404, the connecting shaft 404 is rotatably connected to the connecting plate 402, the connecting shaft 404 is fixedly connected to the support seat 1, and the support seat 1 is rotatably connected to the rear connecting plate 402.

[0040] By setting the tilting component 4, the servo motor drives the connecting shaft 404 and the supporting seat 1 to rotate, thereby driving the heating cylinder 208 to tilt. When tilting to the left, it is convenient for discharging, and when tilting to the right, it is convenient for adding.

[0041] Reference Figure 1-Figure 3 As shown, the left end of the heating cylinder 208 is fixedly connected to an inlet and outlet pipe 405 , and the outside of the inlet and outlet pipe 405 is fixedly connected to a valve 406 .

[0042] By opening the valve 406, the inlet and outlet pipes 405 can be used to complete the feeding and discharging of the maltose syrup.

[0043] Reference Figure 1-Figure 5 As shown, the PLC controller 305 is signal-connected to the temperature sensor 304 , the PLC controller 305 is electrically connected to the servo motor 1 202 , and the PLC controller 305 is electrically connected to the servo motor 2 403 .

[0044] Specific implementation process: First, the servo motor drives the connecting shaft 404 and the support seat 1 to rotate clockwise, drives the heating cylinder 208 to tilt to the right, opens the valve 406, adds maltose syrup into the heating cylinder 208 through the inlet and outlet pipe 405, and then closes the valve 406;

[0045] The support base 1 is adjusted to be horizontal, and the electric heating coil 303 is energized by the PLC controller 305. After the electric heating coil 303 is energized, it can generate heat, thereby causing the heating sleeve 302 to generate heat. The temperature sensor 304 detects the temperature inside the heating sleeve 302 and displays the temperature on the PLC controller 305, so that the PLC controller 305 can be used to adjust and control the temperature of the electric heating coil 303;

[0046] The servo motor 1 202 drives the driving gear 204 to rotate, thereby driving the driven gear 1 205 and the driven gear 2 206 to rotate, and the driving gear 204 drives the heating cylinder 208 to rotate, so that the maltose syrup inside the heating cylinder 208 can be shaken evenly, and the driven gear 206 drives the screw rod 209 to rotate, thereby driving the ball nut seat 210, the guide sleeve 212 and the connecting block 213 to move left and right, and then can drive the heating sleeve 302 and the heating cylinder 208 to move left and right, and drive the telescopic rod 207 to synchronously extend and retract, so that while rotating, it can also drive the heating cylinder 208 to shake left and right, so that the maltose syrup can be further mixed evenly, fully contacted with the heating sleeve 302, and fully heated.

[0047] Finally, the servo motor drives the connecting shaft 404 and the support base 1 to rotate counterclockwise, drives the heating cylinder 208 to tilt to the left, opens the valve 406, and discharges the maltose syrup in the heating cylinder 208 through the inlet and outlet pipe 405.

[0048] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A maltose syrup heating device, characterized in that: It comprises a support base (1), the upper end of the support base (1) is connected to a stirring assembly (2), the upper end of the support base (1) is connected to a heating assembly (3), and the outer end of the support base (1) is connected to a tilting assembly (4); The stirring assembly (2) comprises a side plate (201), the side plate (201) being fixedly connected to the right end of the support seat (1), the right end of the side plate (201) being fixedly connected to a servo motor 1 (202), the left end of the output end of the servo motor 1 (202) being fixedly connected to a transmission shaft (203), the outside of the transmission shaft (203) being fixedly connected to a driving gear (204), the rear end of the driving gear (204) being meshedly connected to a driven gear 1 (205), and the front end of the driving gear (204) being meshedly connected to a driven gear 2 (206).

2. A maltose syrup heating device according to claim 1, characterized in that: The left end of the driven gear 1 (205) is fixedly connected to a telescopic rod (207), the telescopic end of the telescopic rod (207) is fixedly connected to a heating tube (208), the left end of the driven gear 2 (206) is fixedly connected to a screw rod (209), the screw rod (209) extends to the inside of the support seat (1) and is rotatably connected to the support seat (1), the outside of the screw rod (209) is movably connected to a ball nut seat (210), and the ball nut seat (210) is adapted to the screw rod (209).

3. A maltose syrup heating device according to claim 2, characterized in that: The support seat (1) is fixedly connected with a guide rod (211) inside, and the guide rod (211) is slidably connected with a guide sleeve (212) outside. The guide sleeve (212) is fixedly connected with the ball nut seat (210). The upper end of the guide sleeve (212) is fixedly connected with a connecting block (213). A sliding groove (214) is provided at the upper end of the support seat (1). The connecting block (213) penetrates the sliding groove (214) and is slidably connected with the sliding groove (214). The driving gear (204), the driven gear 1 (205), and the driven gear 2 (206) are all rotatably connected to the inside of the side plate (201).

4. A maltose syrup heating device according to claim 3, characterized in that: The heating assembly (3) comprises a sliding seat (301), the sliding seat (301) is fixedly connected to the upper end of the connecting block (213), the upper end of the sliding seat (301) is fixedly connected to a heating sleeve (302), the heating tube (208) is rotatably connected to the inside of the heating sleeve (302), and the inside of the heating sleeve (302) is fixedly connected to an electric heating coil (303).

5. A maltose syrup heating device according to claim 4, characterized in that: A temperature sensor (304) is fixedly connected inside the heating sleeve (302), and a PLC controller (305) is fixedly connected to the upper end of the support base (1).

6. A maltose syrup heating device according to claim 5, characterized in that: The tilting assembly (4) comprises a base (401), the front and rear ends of the base (401) are fixedly connected to a connecting plate (402), the front end of the connecting plate (402) on the front side is fixedly connected to a servo motor 2 (403), the rear end of the output end of the servo motor 2 (403) is fixedly connected to a connecting shaft (404), the connecting shaft (404) is rotatably connected to the connecting plate (402), the connecting shaft (404) is fixedly connected to the support base (1), and the support base (1) is rotatably connected to the connecting plate (402) on the rear side.

7. A maltose syrup heating device according to claim 2, characterized in that: The left end of the heating cylinder (208) is fixedly connected to an inlet and outlet pipe (405), and the outside of the inlet and outlet pipe (405) is fixedly connected to a valve (406).

8. The maltose syrup heating device according to claim 6, characterized in that: The PLC controller (305) is signal-connected to the temperature sensor (304), the PLC controller (305) is electrically connected to the servo motor 1 (202), and the PLC controller (305) is electrically connected to the servo motor 2 (403).

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