Discharging device of reaction kettle

By designing a reactor discharge device including feed pipe, guide pipe, storage box, cylinder and discharge pipe, the problem of material liquid spraying loss during the reactor discharge under high temperature and high pressure conditions is solved, and the stable injection and sealing effect of material liquid is achieved.

CN222829590UActive Publication Date: 2025-05-06HUBEI MINGQUAN TECH CO LTD
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Patent Information

Application Number
CN202421791158.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-05-06
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

Under high temperature and high pressure conditions, the reaction kettle is prone to spraying material when discharging or sampling, resulting in the loss of material liquid and affecting the reaction effect.

Method used

A reactor discharge device is designed, including the reactor body, feed pipe, lead pipe, storage box, cylinder, discharge pipe and baffle. The pressure plate is pushed to slide through the cylinder, and the raw materials inside the storage box are injected into the reactor through the discharge pipe, and the baffle seals the discharge pipe to avoid liquid reflux.

Benefits of technology

It effectively avoids the loss and reflux of the material liquid inside the reactor, and ensures the stability and reaction effect of the material liquid inside the reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The discharging device comprises a reaction kettle body, an air cylinder, a discharging pipe, a material conveying pipe, a material guiding pipe, a material storage box, an air rod, a sealing pipe, a pressing plate and a hinge base, a baffle is arranged on one side of the hinge base, and the upper portion of the baffle is attached to the lower portion of the discharging pipe; according to the scheme, a worker is connected with a raw material source through a material conveying pipe and a material guiding pipe, the worker inputs raw materials into a material storage box through the material guiding pipe, one end of the material guiding pipe is inserted into a pressing plate to input the raw materials, the raw materials can be stacked on the lower portion in the material storage box, and when the raw materials in the material storage box are stacked to the specified number, the worker starts an air cylinder; the air cylinder can push the pressing plate to slide downwards along the inner wall of the material storage box, the space below the material storage box is reduced, raw materials in the material storage box can be injected into the reaction kettle body through the discharging pipe, when the raw materials in the material storage box are emptied, the baffle can rotate along the hinge base, the outlet end of the discharging pipe is sealed, and liquid in the reaction kettle body is prevented from entering as much as possible.
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Description

Technical Field

[0001] The present application relates to the technical field of reactor discharge, and in particular to a reactor discharge device. Background Art

[0002] A reactor is a device used for chemical reactions, usually in laboratories or industrial production. It usually consists of a container, a heating or cooling system, a stirring device, and a control system. Reactors can be used for various chemical reactions, such as synthetic chemical reactions, dissolution, crystallization, extraction, etc. In the chemical industry, reactors are very common and important equipment used to produce various chemical products.

[0003] Reactors are key equipment commonly used in the chemical industry. Generally, the reactors are operated under high temperature and high pressure. The pressure difference between the inside and outside of the reactors often leads to material spraying during discharge or sampling, resulting in the loss of liquid in the reactor and affecting the reaction effect. Therefore, those skilled in the art provide a discharge device for a reactor to solve the problems raised in the above background technology. Utility Model Content

[0004] In order to solve the problems raised in the above background technology, the present application provides a discharge device for a reaction kettle.

[0005] The present application provides a discharge device for a reactor using the following technical solution:

[0006] A discharge device for a reactor, comprising a reactor body, a feed pipe is arranged above the reactor body, a material guide pipe is arranged on one side of the feed pipe, a material storage box is arranged below the material guide pipe, and the material storage box is located above the reactor body;

[0007] A cylinder is arranged above the material storage box, an output of one side of the cylinder is provided with a gas rod, a sealing tube is provided on the surface of the gas rod, one end of the gas rod is located inside the material storage box and is fixedly connected with a pressure plate, the pressure plate slides along the inner wall of the material storage box, and one end of the material guide tube penetrates the pressure plate and is connected to the material storage box;

[0008] A discharge pipe is arranged below the storage box, the lower part of the discharge pipe is interconnected with the reactor body, a hinge seat is arranged below the discharge pipe, a baffle is arranged on one side of the hinge seat, and the upper part of the baffle is in contact with the lower part of the discharge pipe.

[0009] In some embodiments, the inner wall of the material storage box is fixedly connected to a limiting rod, the limiting rod is symmetrically arranged inside the material storage box, and the pressure plate slides along the outer wall of the limiting rod.

[0010] In some embodiments, a discharge hole is provided on the output end surface of the material guide tube, a guide groove is provided inside the pressure plate, one end of the material guide tube passes through the guide groove and is fitted with a sealing plate, a telescopic rod is provided above the sealing plate, and the telescopic rod is fixed below the pressure plate.

[0011] In some embodiments, a sealing ring is disposed inside the pressure plate, and a plurality of the sealing rings are disposed. The plurality of sealing rings are located inside the guide groove and fit against the outer wall of the guide tube.

[0012] In some embodiments, a groove is opened inside the discharge pipe, a pull rod is hinged on the top of the baffle, one end of the pull rod is located inside the groove and hinged to the inner wall of the discharge pipe, and the groove is opened obliquely on both sides below.

[0013] In some embodiments, a limiting groove is provided at the outlet end of the discharge pipe, a plug is fixedly connected above the baffle, and the upper part of the plug is located inside the limiting groove and fits with the discharge pipe.

[0014] In summary, this application includes the following beneficial technical effects:

[0015] (1) The worker is connected to the source of the raw materials through the feed pipe and the guide pipe. The worker inputs the raw materials into the interior of the storage box through the guide pipe. One end of the guide pipe is inserted into the interior of the pressure plate to input the raw materials. The raw materials will be accumulated at the bottom of the interior of the storage box. When the raw materials in the storage box are accumulated to a specified amount, the worker starts the cylinder, and the cylinder will push the pressure plate to slide downward along the inner wall of the storage box. The space below the storage box is reduced, and the raw materials in the storage box will be injected into the interior of the reactor body through the discharge pipe. When the raw materials in the storage box are emptied, the baffle will rotate along the hinge seat to seal the outlet end of the discharge pipe to minimize the entry of liquid into the reactor body.

[0016] (2) The guide groove allows the outlet end of the material guide pipe to be inserted into the interior of the pressing plate, making it convenient for the material guide pipe to inject the raw materials into the bottom of the pressing plate. When the pressing plate rises, one end of the material guide pipe will fit with the sealing plate, and the sealing plate will be fixed by the upper telescopic rod. The raw materials will be discharged through the discharge holes around the material guide pipe, and the raw materials will enter the bottom of the pressing plate along the surrounding of the sealing plate. When the pressing plate descends, the spring inside the telescopic rod will pull the sealing plate to slide upward until the top of the sealing plate fits with the bottom of the pressing plate, thereby increasing the airtightness of the pressing plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of the overall structure in the embodiment of the present application;

[0018] Figure 2 It is a schematic structural diagram of a side cross-section of a material storage box in an embodiment of the present application;

[0019] Figure 3 In the embodiment of this application Figure 2 Schematic diagram of the structure at A in FIG.

[0020] Figure 4 In the embodiment of this application Figure 2 Schematic diagram of the structure at B in FIG.

[0021] Explanation of the reference numerals in the accompanying drawings: 1. Reactor body; 2. Feed pipe; 3. Feed guide pipe; 31. Discharge hole; 4. Storage box; 41. Limit rod; 5. Cylinder; 6. Gas rod; 7. Sealing tube; 8. Press plate; 81. Guide groove; 82. Sealing ring; 83. Telescopic rod; 84. Sealing plate; 9. Discharge pipe; 91. Hinge seat; 92. Baffle; 93. Plug; 94. Groove; 95. Pull rod; 96. Limit groove. DETAILED DESCRIPTION

[0022] The following is combined with Figure 1-4 This application is described in further detail.

[0023] The present application embodiment discloses a discharge device for a reaction kettle. Figure 1-4 A discharge device for a reactor comprises a reactor body 1, a cylinder 5 and a discharge pipe 9. A feeding pipe 2 is arranged above the reactor body 1, a guide pipe 3 is arranged on one side of the feeding pipe 2, a storage box 4 is arranged below the guide pipe 3, and the storage box 4 is located above the reactor body 1. The cylinder 5 is arranged above the storage box 4. An output of one side of the cylinder 5 is provided with a gas rod 6. A sealing tube 7 is arranged on the surface of the gas rod 6. One end of the gas rod 6 is located inside the storage box 4 and is fixedly connected with a pressing plate 8. The pressing plate 8 slides along the inner wall of the storage box 4. One end of the guide pipe 3 penetrates the pressing plate 8 and is connected with the storage box 4. The discharge pipe 9 is arranged below the storage box 4. The lower part of the discharge pipe 9 is connected with the reactor body 1. A hinge seat 91 is arranged below the discharge pipe 9. A baffle 92 is arranged on one side of the hinge seat 91. The upper part of the baffle 92 fits with the lower part of the discharge pipe 9.

[0024] When the worker needs to add materials to the reactor body 1, the worker connects the raw material source through the feed pipe 2 and the guide pipe 3, and the worker inputs the raw materials into the interior of the storage box 4 through the guide pipe 3. One end of the guide pipe 3 is inserted into the pressing plate 8 to input the raw materials. The raw materials will be accumulated at the bottom of the interior of the storage box 4. When the raw materials in the storage box 4 are accumulated to a specified amount, the worker starts the cylinder 5, and the cylinder 5 will push the pressing plate 8 to slide downward along the inner wall of the storage box 4. The space below the storage box 4 is reduced, and the raw materials in the storage box 4 will be injected into the interior of the reactor body 1 through the discharge pipe 9. When the raw materials in the storage box 4 are emptied, the baffle 92 will rotate along the hinge seat 91 to seal the outlet end of the discharge pipe 9 to avoid the entry of liquid into the reactor body 1 as much as possible;

[0025] During the extension and retraction process of the gas rod 6, the surface of the gas rod 6 is protected by a sealing tube 7. The two ends of the sealing tube 7 are fixedly connected to the inner wall of the storage box 4 and the top of the pressure plate 8 respectively. The sealing tube 7 is made of rubber and has a certain ductility, which reduces the contact between the external liquid and the gas rod 6 and increases the safety of the gas rod 6 during use.

[0026] Among them, the inner wall of the storage box 4 is fixedly connected to a limiting rod 41, the limiting rod 41 is symmetrically arranged inside the storage box 4, the pressure plate 8 slides along the outer wall of the limiting rod 41, and the limiting rod 41 is vertically fixed inside the storage box 4. The pressure plate 8 can increase stability through the guidance of the limiting rod 41 during the sliding process, and sealing gaskets are arranged at the connection between the pressure plate 8 and the storage box 4 around to increase the air tightness of the storage box 4 and the pressure plate 8.

[0027] Preferably, a discharge hole 31 is provided on the output end surface of the guide tube 3, a guide groove 81 is provided inside the pressing plate 8, one end of the guide tube 3 passes through the guide groove 81 and is attached to a sealing plate 84, a telescopic rod 83 is provided above the sealing plate 84, and the telescopic rod 83 is fixed below the pressing plate 8;

[0028] The guide groove 81 allows the outlet end of the material guide tube 3 to be inserted into the interior of the pressing plate 8, making it convenient for the material guide tube 3 to inject the raw materials into the bottom of the pressing plate 8. When the pressing plate 8 rises, one end of the material guide tube 3 will fit with the sealing plate 84, and the sealing plate 84 is fixed by the upper telescopic rod 83. The raw materials will be discharged through the discharge holes 31 around the material guide tube 3, and the raw materials will enter the bottom of the pressing plate 8 along the sealing plate 84. When the pressing plate 8 descends, the internal spring of the telescopic rod 83 will pull the sealing plate 84 to slide upward until the top of the sealing plate 84 fits with the bottom of the pressing plate 8, thereby increasing the airtightness of the pressing plate 8.

[0029] Specifically, a sealing ring 82 is provided inside the pressing plate 8, and there are multiple sealing rings 82. The multiple sealing rings 82 are located inside the guide groove 81 and fit with the outer wall of the guide tube 3. When the guide tube 3 passes through the guide groove 81, the outer wall of the guide tube 3 will fit with the pressing plate 8. The sealing ring 82 inside the pressing plate 8 reduces the distance between the pressing plate 8 and the guide tube 3. The sealing ring 82 is used to seal the gap between the pressing plate 8 and the guide tube 3, thereby increasing the air tightness and reducing the backflow of raw materials in the guide tube 3 during the discharge process.

[0030] More specifically, a groove 94 is provided inside the discharge pipe 9, and a pull rod 95 is hinged above the baffle 92. One end of the pull rod 95 is located inside the groove 94 and is hinged to the inner wall of the discharge pipe 9. The groove 94 is inclined on both sides below. When the discharge pipe 9 discharges material, the downward pressure of the raw material will push the pull rod 95 open, so that the baffle 92 is away from the discharge port of the discharge pipe 9, and the raw material flows out through the gap between the discharge pipe 9 and the baffle 92. When the downward pressure of the raw material decreases, the spring inside the pull rod 95 will shrink, and the pull rod 95 will pull the baffle 92 to fit the discharge pipe 9. The internal air pressure of the reactor body 1 will also increase the pressure between the baffle 92 and the discharge pipe 9, reducing the reflux of the liquid inside the reactor body 1. The inclined opening of the groove 94 facilitates the increase of the rotation angle of the pull rod 95 when the baffle 92 is opened, thereby increasing the opening and closing angle of the baffle 92.

[0031] Furthermore, during the implementation process, a limiting groove 96 is provided at the outlet end of the discharge pipe 9, and a plug 93 is fixedly connected to the top of the baffle 92. The top of the plug 93 is located inside the limiting groove 96 and fits with the discharge pipe 9. When the bottom of the discharge pipe 9 fits with the baffle 92, the plug 93 above the baffle 92 will be embedded in the limiting groove 96 and fit tightly with the inner wall of the discharge pipe 9, thereby increasing the sealing performance of the baffle 92 and the discharge pipe 9.

[0032] The implementation principle of a discharge device of a reactor in an embodiment of the present application is as follows: when a worker needs to add materials to the reactor body 1, the worker connects with the source of raw materials through the feed pipe 2 and the guide pipe 3, and the worker inputs the raw materials into the interior of the storage box 4 through the guide pipe 3. One end of the guide pipe 3 is inserted into the pressure plate 8 to input the raw materials, and the raw materials will accumulate at the bottom of the interior of the storage box 4. When the raw materials inside the storage box 4 accumulate to a specified amount, the worker starts the cylinder 5, and the cylinder 5 will push the pressure plate 8 to slide downward along the inner wall of the storage box 4. The space below the storage box 4 is reduced, and the raw materials inside the storage box 4 will be injected into the interior of the reactor body 1 through the discharge pipe 9. When the raw materials inside the storage box 4 are emptied, the baffle 92 will rotate along the hinge seat 91 to seal the outlet end of the discharge pipe 9 to minimize the entry of liquid into the reactor body 1.

[0033] In the description of the present application, it should be noted that the terms "upper", "lower", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. Unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances.

[0034] It should be noted that, in this application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

[0035] The above description is only a specific implementation of the present application, so that those skilled in the art can understand or implement the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest range consistent with the principles and novel features applied for herein.

Claims

1. A discharge device for a reactor, characterized in that: include: A reactor body (1), wherein a material delivery pipe (2) is arranged above the reactor body (1), a material guide pipe (3) is arranged on one side of the material delivery pipe (2), a material storage box (4) is arranged below the material guide pipe (3), and the material storage box (4) is located above the reactor body (1); A cylinder (5) is arranged above the material storage box (4), an output of one side of the cylinder (5) is provided with a gas rod (6), a surface of the gas rod (6) is provided with a sealing tube (7), one end of the gas rod (6) is located inside the material storage box (4) and is fixedly connected to a pressure plate (8), the periphery of the pressure plate (8) slides along the inner wall of the material storage box (4), and one end of the material guide tube (3) passes through the pressure plate (8) and is connected to the material storage box (4); A discharge pipe (9) is arranged below the storage box (4), the lower part of the discharge pipe (9) is interconnected with the reactor body (1), a hinge seat (91) is arranged below the discharge pipe (9), a baffle (92) is arranged on one side of the hinge seat (91), and the upper part of the baffle (92) is in contact with the lower part of the discharge pipe (9).

2. The discharge device of a reactor according to claim 1, characterized in that: The inner wall of the material storage box (4) is fixedly connected to a limiting rod (41), the limiting rod (41) is symmetrically arranged inside the material storage box (4), and the pressing plate (8) slides along the outer wall of the limiting rod (41).

3. The discharge device of a reactor according to claim 1, characterized in that: The output end surface of the material guide tube (3) is provided with a material discharge hole (31), the interior of the pressing plate (8) is provided with a guide groove (81), one end of the material guide tube (3) passes through the guide groove (81) and is fitted with a sealing plate (84), a telescopic rod (83) is provided above the sealing plate (84), and the telescopic rod (83) is fixed below the pressing plate (8).

4. The discharge device of a reactor according to claim 3, characterized in that: A sealing ring (82) is provided inside the pressure plate (8), and a plurality of the sealing rings (82) are provided. The plurality of sealing rings (82) are located inside the guide groove (81) and fit against the outer wall of the material guide tube (3).

5. The discharge device of a reactor according to claim 1, characterized in that: A groove (94) is provided inside the discharge pipe (9), and a pull rod (95) is hinged above the baffle (92). One end of the pull rod (95) is located inside the groove (94) and is hinged to the inner wall of the discharge pipe (9), and the groove (94) is inclined at both sides below.

6. A discharge device for a reactor according to claim 5, characterized in that: A limiting groove (96) is provided at the outlet end of the discharge pipe (9), a plug (93) is fixedly connected to the top of the baffle (92), and the top of the plug (93) is located inside the limiting groove (96) and fits with the discharge pipe (9).