Phosphorite flotation machine

By adding a lifting and agitation device in the phosphate ore flotation machine, improving the cover structure, automatically adjusting the scraper height and cleaning the foam, the problems of low ore liquid mixing efficiency, low foaming efficiency, inability to adjust the scraper height and foam adhesion in the prior art are solved, and more efficient ore slurry mixing, foaming and foaming treatment are achieved.

CN222829831UActive Publication Date: 2025-05-06ANNING CHENGJIE GOODS & MATERIALS TRADE CO LTD
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Patent Information

Application Number
CN202421579322.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-05
Publication Date
2025-05-06
Estimated Expiration
2034-07-05

AI Technical Summary

Technical Problem

The existing phosphate ore flotation machines have single ore stirring methods, low mixing efficiency, low foaming efficiency of dispersion cover, unfavorable height adjustment of the scraper device, and easy to bring out ore liquid when the liquid level is high, and the floating foam is easily attached to the scraper, reducing the scraping efficiency.

Method used

The lifting mechanism is added to agitate the ore slurry to improve the mixing efficiency; the cover structure is improved to improve the foaming efficiency; the scraper device height is automatically adjusted to avoid waste of resources; the foam attached to the scraper is cleaned to improve the foaming efficiency.

Benefits of technology

The mixing efficiency of the ore slurry is improved through the automatically controlled agitator, the improved foam hood improves the foaming efficiency, the automatic adjustment scraper device avoids waste of resources, and the cleaning device improves the scraping efficiency.

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Abstract

The utility model discloses a phosphorite flotation machine which comprises a stirring tank, a liftable stirring device, a foam generating cover, an automatic scraper device, a scraper cleaning device, a floating foam tank, an overflow device and a liquid level meter, the liftable stirring device is arranged on the stirring tank, the foam generating cover is arranged at the bottom end of the stirring tank, the scraper device is arranged above the right side of the stirring tank, and the overflow device is arranged above the right side of the stirring tank. The floating foam tank is arranged on the right side of the scraper device, the scraper cleaning device is arranged above the floating foam tank, the overflow tank is arranged at the front end of the stirring tank, and the liquid level meter is arranged on the stirring tank and located on the left side of the overflow tank. According to the utility model, the lifting mechanism is added to stir ore pulp, so that the mixing efficiency is improved; the cover body structure is improved, and the foaming efficiency is improved; the height of the scraper device is automatically adjusted, and the applicability is improved; floating foam attached to the scraping plate is cleaned, and the foam scraping efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of flotation machines, in particular to a phosphate ore flotation machine. Background Art

[0002] Flotation machine is the abbreviation of flotation concentrator. It is a mechanical equipment that completes the flotation process. In the flotation machine, the ore pulp with added reagents is stirred and aerated, so that some mineral particles in it selectively adhere to the bubbles. The bubbles float to the surface of the ore pulp to form foam. The scraper scrapes out the foam product, and the remaining components remain in the ore pulp to achieve the purpose of separating minerals. Flotation machine is mainly used for selecting non-ferrous metals such as copper, zinc, lead, nickel, gold, etc., and can also be used for the roughing and concentrating of ferrous metals and non-metals.

[0003] In the prior art, a high-efficiency and energy-saving flotation device for phosphate ore screening for mechanical automation is disclosed in a Chinese patent (CN211070468U), which includes: a frame plate and a flotation machine, support rods are fixedly connected to both sides of the bottom of the inner cavity of the flotation machine, a bearing seat is fixedly connected between the two support rods, a bearing is fixedly connected to the inside of the bearing seat, a connecting pipe is fixedly connected to the inner wall of the bearing, a disperser is fixedly connected to one end of the connecting pipe, a dispersion cover is fixedly connected to the top of the disperser, a main shaft is movably connected to the middle of one side of the frame plate, a fixed sleeve is fixedly connected to one end of the main shaft, a first rotating wheel is fixedly connected to the other end of the main shaft, and a suction pipe is arranged on the other side of the main shaft. In the high-efficiency and energy-saving flotation device for phosphate ore screening for mechanical automation, the bearing can facilitate the rotation of the connecting pipe, the connecting pipe can facilitate the connection of the disperser with the bearing seat, the disperser and the dispersion cover can evenly disperse the phosphate ore slurry, the main shaft can drive the fixed sleeve to rotate, and the fixed sleeve drives the blades to rotate.

[0004] This method has the following defects: 1. The ore liquid stirring method is single and the mixing efficiency is low; 2. The foaming efficiency of the dispersion hood structure is not high; 3. The scraper device cannot adjust the height from the liquid surface. When the liquid level is high, it is easy to bring out the ore liquid, causing waste; 4. The floating foam is easy to adhere to the scraper, reducing the scraping efficiency.

[0005] To this end, this article provides a phosphate ore flotation machine. Utility Model Content

[0006] In order to solve the above technical problems, the utility model discloses a phosphate ore flotation machine, which adds a lifting mechanism to stir the ore pulp and improves the mixing efficiency; improves the cover structure to improve the foaming efficiency; automatically adjusts the height of the scraper device to avoid waste of resources; cleans the floating foam attached to the scraper and improves the scraping efficiency.

[0007] In order to achieve the above technical effects, the utility model provides a phosphate ore flotation machine, including a stirring tank, a lifting stirring device, a foam generating cover, an automatic scraper device, a scraper cleaning device, a froth tank, an overflow device, and a liquid level meter. The lifting stirring device is arranged on the stirring tank, the foam generating cover is arranged at the bottom of the stirring tank, the scraper device is arranged above the right side of the stirring tank, the froth tank is arranged on the right side of the scraper device, the scraper cleaning device is arranged above the froth tank, the overflow tank is arranged at the front end of the stirring tank, and the liquid level meter is arranged on the stirring tank and is located on the left side of the overflow tank; the lifting stirring device also includes a driving motor a, a shaft body, an impeller device, and a hydraulic lifting platform. The driving motor a is installed on the hydraulic lifting platform, and the output end of the driving motor a is connected to The shaft body has an impeller device connected to its lower end; the foam generating cover also includes a foaming side plate, a guide bottom plate, and a base, the guide bottom plate is arranged above the base, and the foaming side plate is arranged on the guide bottom plate; the automatic scraper device also includes a pneumatic lifting platform, a drive motor b, and a scraper mechanism, the drive motor b is installed on the pneumatic lifting platform, and the output end of the drive motor b is connected to the scraper mechanism; the scraper cleaning device also includes a drive motor c and a cleaning mechanism, and the output end of the drive motor c is connected to the cleaning mechanism; the overflow device also includes an overflow trough, an overflow valve group, an overflow hole, and a drain port, the overflow valve group is arranged above the overflow trough, the overflow hole is arranged at the rear side of the overflow trough and connects the overflow trough with the stirring trough, and the drain port is arranged at the bottom of the overflow trough.

[0008] Preferably, the foamed side panel is an annular grid structure.

[0009] Preferably, the guide bottom plate is provided with circular guide holes.

[0010] Preferably, the cleaning mechanism also includes a front-end shaft, a rear-end shaft, a crank, a connecting rod a, a connecting rod b, a slide frame, and a cleaning scraper. The rear end of the front-end shaft is connected to the crank, and the front end of the rear-end shaft is connected to the crank. The cranks are connected by shafts. The crank is connected to the front-end rotating shaft of the connecting rod a, and the end of the connecting rod a is connected to the front-end rotating shaft of the connecting rod b. The connecting rod b is arranged in the slide frame, and the cleaning scraper is installed at the end of the slide rod.

[0011] Preferably, the crank also includes a main journal, a connecting rod journal, and a crank. The cranks are connected in sequence through the connecting rod journal, the main journal, and the connecting rod journal. The connecting rod journal is connected to the front end of the connecting rod a through a rotating shaft.

[0012] Preferably, the front end of the cleaning scraper is a downward claw-shaped structure.

[0013] Preferably, the froth tank is provided with an italic body in the tank on one side connected to the stirring tank.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] The device comprises a stirring tank, a liftable stirring device, a foam generating hood, an automatic scraper device, a scraper cleaning device, a froth tank, an overflow device, and a liquid level meter. The liftable stirring device can automatically control the lifting and lowering, thereby enhancing the slurry disturbance in the stirring tank and improving the mixing efficiency; the grid structure of the foam generating hood increases the contact area between the slurry and the air and improves the foaming efficiency; the automatic scraper device can automatically adjust the height of the scraper device according to the liquid level in the stirring tank detected by the liquid level meter, thereby avoiding waste of resources; the scraper cleaning device can clean the froth attached to the scraper and improve the froth scraping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a front view of the utility model;

[0017] Figure 2 yes Figure 1 Cross-sectional view along section a;

[0018] Figure 3 yes Figure 2 A partial enlarged view of middle b;

[0019] Figure 4 It is a left view of the utility model;

[0020] Figure 5 It is a 45° axonometric drawing of the utility model;

[0021] Figure 6 yes Figure 5 A partial enlarged view of middle c;

[0022] Figure 7 yes Figure 5 The partial enlarged image of middle d;

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Agitation tank; 2. Float tank; 3. Liquid level meter; 4. Drive motor a; 5. Shaft; 6. Impeller device; 7. Hydraulic lifting platform; 8. Foaming side plate; 9. Guide bottom plate; 10. Base; 11. Pneumatic lifting platform; 12. Drive motor b; 13. Scraper mechanism; 14. Drive motor c; 15. Overflow tank; 16. Overflow valve group; 17. Overflow hole; 18. Drain port; 19. Front shaft; 20. Rear shaft; 21. Crank; 22. Connecting rod a; 23. Connecting rod b; 24. Slide rack; 25. Cleaning scraper; 26. Main journal; 27. Connecting rod journal; 28. Crank; 29. ​​Italic; 30. Air inlet; 31. Shaft housing; 32. Air hole; 33. Filter cover; 34. Connecting pipe. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0026] like Figures 1 to 7 As shown, the prior art in this embodiment has the following problems: The inventors found that the prior art has the following defects: 1. The stirring method of the ore liquid is single, and the mixing efficiency is low; 2. The foaming efficiency of the cover structure is not high; 3. The scraper device cannot adjust the height from the liquid surface, and it is easy to bring out the ore liquid when the liquid level is high, causing waste; 4. The floating foam is easy to adhere to the scraper, reducing the scraping efficiency;

[0027] Therefore, the inventor provides a phosphate ore flotation machine, including a stirring tank 1, a liftable stirring device, a foam generating cover, an automatic scraper device, a scraper cleaning device, a froth tank 2, an overflow device, and a liquid level meter 3. The liftable stirring device is arranged on the stirring tank 1, the foam generating cover is arranged at the bottom of the stirring tank 1, the scraper device is arranged above the right side of the stirring tank 1, the froth tank 2 is arranged on the right side of the scraper device, the scraper cleaning device is arranged above the froth tank 2, the overflow tank 15 is arranged at the front end of the stirring tank 1, and the liquid level meter 3 is arranged on the stirring tank 1 and is located on the left side of the overflow tank 15; the liftable stirring device also includes a driving motor a4, a shaft 5, an impeller device 6, and a hydraulic lifting platform 7, the driving motor a4 is installed on the hydraulic lifting platform 7, the output end of the driving motor a4 is connected to the shaft 5, and the lower end of the shaft 5 is connected to the impeller device 6; the The foam generating hood also includes a foaming side plate 8, a guide bottom plate 9, and a base 10. The guide bottom plate 9 is arranged above the base 10, and the foaming side plate 8 is arranged on the guide bottom plate 9; the automatic scraper device also includes a pneumatic lifting platform 11, a drive motor b12, and a scraper mechanism 13. The drive motor b12 is installed on the pneumatic lifting platform 11, and the output end of the drive motor b12 is connected to the scraper mechanism 13; the scraper cleaning device also includes a drive motor c14 and a cleaning mechanism, and the output end of the drive motor c14 is connected to the cleaning mechanism; the overflow device also includes an overflow groove 15, an overflow valve group 16, an overflow hole 17, and a sewage outlet 18. The overflow valve group 16 is arranged above the overflow groove 15, the overflow hole 17 is arranged on the rear side of the overflow groove 15 and connects the overflow groove 15 with the stirring tank 1, and the sewage outlet 18 is arranged at the bottom of the overflow groove 15.

[0028] By adopting the above scheme, when the slurry enters the stirring tank 1, the liftable stirring device starts to stir the slurry, and the liftable stirring device can automatically control the lifting and lowering, thereby strengthening the disturbance of the slurry in the stirring tank 1 and improving the mixing efficiency; the slurry generates bubbles through the foam generating cover under the stirring action, and the grid structure of the foam generating cover increases the contact area between the slurry and the air, thereby improving the foaming efficiency, and the bubbles carry the extracted mineral components to the surface of the slurry to form froth; the froth is scraped into the froth tank 2 by the automatic scraper device, and the automatic scraper can automatically adjust the height of the scraper device according to the liquid level in the stirring tank 1 detected by the liquid level meter 3, thereby avoiding the waste of resources caused by the unreasonable scraper height; the froth remaining on the automatic scraper device is scraped into the froth tank 2 by the cleaning device, thereby improving the scraping efficiency, thereby completing the slurry flotation, and the froth is transported to the next process.

[0029] Further, the foamed side plate 8 is a ring-shaped grid structure;

[0030] Furthermore, the guide bottom plate 9 is provided with circular guide holes;

[0031] Among them, the annular grid structure on the foaming side plate 8 increases the contact area between the slurry and water, and the circular diversion holes arranged on the diversion bottom plate 9 improve the flow of the slurry below and enhance the foaming efficiency.

[0032] Furthermore, the cleaning mechanism also includes a front end shaft 19, a rear end shaft 20, a crank 21, a connecting rod a22, a connecting rod b23, a slide frame 24, and a cleaning scraper 25. The rear end of the front end shaft 19 is connected to the crank 21, the front end of the rear end shaft 20 is connected to the crank 21, the cranks 21 are connected by shafts, the crank 21 is connected to the front end shaft of the connecting rod a22, the end of the connecting rod a22 is connected to the front end shaft of the connecting rod b23, the connecting rod b23 is arranged in the slide frame 24, and the cleaning scraper 25 is installed at the end of the slide rod;

[0033] Furthermore, the crank 21 also includes a main journal 26, a connecting rod journal 27, and a crank 28. The crank 28 is connected in sequence through the connecting rod journal 27, the main journal 26, and the connecting rod journal 27. The connecting rod journal 27 is connected to the front end of the connecting rod a22 through a rotating shaft.

[0034] Furthermore, the end of the cleaning scraper 25 is a downward claw-shaped structure;

[0035] Among them, the front end shaft 19 and the rear end shaft 20 drive the crank 21 to rotate, and the front end of the connecting rod a22 is connected to the connecting rod journal 27 in the crank 21, so that rotating the crank 21 can drive the connecting rod a22 to swing, and the connecting rod a22 drives the connecting rod b23 to reciprocate back and forth in the slide frame 24, so that the cleaning scraper 25 installed on the slide frame 24 can scrape off the floating foam attached to the scraper, thereby improving the scraping efficiency.

[0036] Furthermore, the froth tank 2 is provided with an oblique body 29 in the tank on one side connected to the stirring tank 1;

[0037] The froth scraped off by the scraper can slide along the inclined body 29 into the froth trough 2, thereby improving the froth conveying efficiency.

[0038] In summary, the device includes a stirring tank 1, a liftable stirring device, a foam generating hood, an automatic scraper device, a scraper cleaning device, a froth tank 2, an overflow device, and a liquid level meter 3. The liftable stirring device can automatically control the lifting and lowering, strengthen the slurry disturbance in the stirring tank 1, and improve the mixing efficiency; the grid structure of the foam generating hood increases the contact area between the slurry and the air, and improves the foaming efficiency; the automatic scraper device can automatically adjust the height of the scraper device according to the liquid level in the stirring tank 1 detected by the liquid level meter 3, thereby avoiding waste of resources; the scraper cleaning device can clean the froth attached to the scraper 25, and improve the scraping efficiency.

[0039] The working principle of the utility model is as follows: when the ore pulp enters the stirring tank 1, the driving motor a4 is started, driving the shaft body 5 to rotate, transmitting power to the impeller device 6, and the impeller device 6 rotates to form a negative pressure in the middle area, and the air is sucked into the shaft body shell 31 from the air inlet 30 and then released from the air hole 32 to the middle of the impeller device 6. Due to the negative pressure operation, the ore pulp enters the middle of the impeller device 6 from the top and bottom of the impeller device 6 and mixes with the air. In this process, the hydraulic lifting platform 7 can automatically rise and fall, driving the rotating impeller device 6 to rise and fall in the stirring tank 1, thereby strengthening the disturbance of the ore pulp in the stirring tank 1 and improving the mixing efficiency of the ore pulp and air.

[0040] In the process of mixing slurry and air, the slurry enters through the guide bottom plate 9 below the impeller device 6. Under the disturbance of the impeller device 6, the air and the slurry are further mixed through the foaming side plate 8, generating a large number of bubbles. The bubbles are attached with mineral components to be separated and rise to the surface of the slurry to form foam. The annular grid structure on the foaming side plate 8 increases the contact area between the slurry and water. The circular guide holes provided on the guide bottom plate 9 improve the flow of the slurry below and improve the foaming efficiency.

[0041] A large amount of froth formed in the stirring tank 1 accumulates on the surface of the slurry. The telescopic cylinder on the pneumatic lifting platform 11 in the automatic scraper device automatically rises and falls according to the liquid level signal detected by the liquid level meter 3, thereby adjusting the height of the scraper from the liquid level to prevent the problem of reduced scraping efficiency when the height is too high and the slurry being carried out when the height is too low. After the pneumatic lifting platform 11 is adjusted to a suitable height, the driving motor b12 drives the scraper mechanism 13 to rotate, and the froth is scraped out by the rotating scraper and enters the froth tank 2 along the inclined body 29;

[0042] During the operation of the automatic scraper device, the drive motor c14 in the scraper cleaning device is started, and the drive motor c14 drives the front end shaft 19 and the rear end shaft 20 to rotate, thereby driving the crank 21 on the main journal 26 to rotate, and the main journal 26 on the crank 21 drives the connecting rod journal 27 connected to the crank 28 on both sides to rotate, and then the connecting rod journal 27 drives the connecting rod a22 to swing, and finally the connecting rod a22 drives the connecting rod b23 to do back and forth reciprocating motion in the slide frame 24, so that the cleaning scraper 25 installed on the slide frame 24 can scrape off the floating foam attached to the scraper, preventing the scraping foam from repeatedly sticking to the scraper, thereby improving the scraping efficiency;

[0043] In this process, the overflow device and the liquid level meter 3 work together to achieve stable slurry inlet and outlet flow rates and control the liquid level of the slurry in the stirring tank 1. The slurry in the stirring tank 1 enters the connecting pipe 34 below the liquid level meter 3 through the filter cover 33. The liquid level meter 3 detects the air pressure and converts it into a liquid level signal, thereby controlling the overflow valve group 16 to open and close to discharge the slurry from the overflow port to control the liquid level.

[0044] At this point, the entire phosphate ore flotation machine completes the flotation of the phosphate ore and transports the product to the next process.

[0045] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0046] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A phosphate ore flotation machine, comprising a stirring tank (1), a lifting stirring device, a foam generating cover, an automatic scraper device, a scraper cleaning device, a froth tank (2), an overflow device, and a liquid level meter (3), wherein the lifting stirring device is arranged on the stirring tank (1), the foam generating cover is arranged at the bottom of the stirring tank (1), the scraper device is arranged above the right side of the stirring tank (1), the froth tank (2) is arranged on the right side of the scraper device, the scraper cleaning device is arranged above the froth tank (2), the overflow tank (15) is arranged at the front end of the stirring tank (1), and the liquid level meter (3) is arranged on the stirring tank (1) and located on the left side of the overflow tank (15); characterized in that: The liftable stirring device further comprises a driving motor a (4), a shaft (5), an impeller device (6), and a hydraulic lifting platform (7), wherein the driving motor a (4) is mounted on the hydraulic lifting platform (7), the output end of the driving motor a (4) is connected to the shaft (5), and the lower end of the shaft (5) is connected to the impeller device (6); the foam generating cover further comprises a foaming side plate (8), a guide bottom plate (9), and a base (10), wherein the guide bottom plate (9) is arranged above the base (10), and the foaming side plate (8) is arranged on the guide bottom plate (9); the automatic scraper device further comprises a pneumatic lifting platform (11), a driving motor b (12), a scraper mechanism (13 ), a driving motor b (12) is mounted on a pneumatic lifting platform (11), and an output end of the driving motor b (12) is connected to a scraper mechanism (13); the scraper cleaning device further comprises a driving motor c (14) and a cleaning mechanism, and an output end of the driving motor c (14) is connected to the cleaning mechanism; the overflow device further comprises an overflow groove (15), an overflow valve group (16), an overflow hole (17), and a sewage outlet (18), the overflow valve group (16) is arranged above the overflow groove (15), the overflow hole (17) is arranged at the rear side of the overflow groove (15) and connects the overflow groove (15) with the stirring tank (1), and the sewage outlet (18) is arranged at the bottom end of the overflow groove (15).

2. A phosphate ore flotation machine according to claim 1, characterized in that: The foamed side plate (8) is an annular grid structure.

3. A phosphate ore flotation machine according to claim 1, characterized in that: The guide bottom plate (9) is provided with circular guide holes.

4. A phosphate ore flotation machine according to claim 1, characterized in that: The cleaning mechanism further comprises a front end shaft (19), a rear end shaft (20), a crank (21), a connecting rod a (22), a connecting rod b (23), a slide frame (24), and a cleaning scraper (25). The rear end of the front end shaft (19) is connected to the crank (21), the front end of the rear end shaft (20) is connected to the crank (21), the cranks (21) are connected via shafts, the crank (21) is connected to the front end rotating shaft of the connecting rod a (22), the end of the connecting rod a (22) is connected to the front end rotating shaft of the connecting rod b (23), the connecting rod b (23) is arranged in the slide frame (24), and the cleaning scraper (25) is installed at the end of the slide rod.

5. A phosphate ore flotation machine according to claim 4, characterized in that: The crankshaft (21) further comprises a main journal (26), a connecting rod journal (27), and a crank (28). The crank (28) is connected in sequence via a connecting rod journal (27), a main journal (26), and a connecting rod journal (27). The connecting rod journal (27) is connected to the front end of the connecting rod a (22) via a rotating shaft.

6. A phosphate ore flotation machine according to claim 4, characterized in that: The end of the cleaning scraper (25) is a downward claw-shaped structure.

7. A phosphate ore flotation machine according to claim 1, characterized in that: The froth tank (2) is provided with an oblique body (29) in the tank on one side connected to the stirring tank (1).

Citation Information

Patent Citations

  • Efficient and energy-saving phosphorite screening flotation equipment for mechanical automation

    CN211070468U