Machining auxiliary device
By designing a mechanical processing auxiliary device that includes a door-shaped support plate and a cleaning component that automatically scrapes oil stains, the problem of manual cleaning of stamping molds is solved, and automatic cleaning and production efficiency are achieved.
Patent Information
- Application Number
- CN202421626799.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-10
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-10
AI Technical Summary
In the prior art, the oil stains generated by stamping molds during work require manual cleaning, resulting in the equipment being stopped and reducing production efficiency.
A mechanical processing auxiliary device is designed, including a door-shaped support plate and a first cleaning assembly for scraping oil stains, which consists of a first scraper, a first blade seat, a first telescopic cylinder and a first collection groove, and can automatically scrape and collect oil stains.
It realizes automatic cleaning of oil and stains during the operation of the equipment, avoids the need for the equipment to stop running, and improves the efficiency of mechanical processing.
Smart Images

Figure CN222830294U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of mechanical processing equipment, and in particular relates to a mechanical processing auxiliary device. Background Art
[0002] One of the most common mechanical processing is part stamping, which uses a die to press metal sheets into various plate-shaped parts and shell and container-like workpieces on a press. This type of forming process performed in a cold state is called cold stamping, or simply stamping. Stamping is a production technology that uses the power of conventional or special stamping equipment to directly subject the sheet material to deformation force in the die and deform it, thereby obtaining product parts of a certain shape, size and performance.
[0003] The die used for stamping is called a stamping die, or simply a die, which includes an upper die and a matching lower die. A die is a special tool for batch processing of metal sheets into the required stamping parts. When stamping the die, a lot of heat will be generated by the extrusion between the upper die and the lower die and the metal sheet. Automated stamping generally lasts for a long time, so it is necessary to cool the upper die and the lower die during the stamping of the die. The purpose of applying oil to the upper die and the lower die is mainly for lubrication and rust prevention, and secondly, it has the function of cooling the die. First of all, lubrication is to allow the parts to have better forming when stamping, and rust prevention is needless to say. A lot of heat will be generated when the die is stamped, and the parts can be properly cooled after oiling to protect the die.
[0004] In order to prevent the oil spraying mechanism from splashing to the outside when spraying oil on the lower mold and the surface of the parts, a baffle is usually set near the oil spraying mechanism to prevent the oil from splashing to the outside. However, it is found in practice that the oil stains on the baffle will accumulate more and more with the length of working time, and it needs to be cleaned. The existing methods are mostly manual cleaning, and manual cleaning requires the equipment to stop running, which reduces the production efficiency. Utility Model Content
[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a mechanical processing auxiliary device to solve the technical problems raised in the background technology.
[0006] The utility model provides the following technical solutions:
[0007] A machining auxiliary device comprises a door-shaped support plate for supporting and installing an oil injection mechanism, the front and rear side plates of the door-shaped support plate are respectively connected to the front and rear ends of the upper end surface of a workbench, the inner sides of the front and rear side surfaces of the door-shaped support plate are respectively provided with a first cleaning component for scraping off oil stains, the first cleaning component comprises a first scraper, the upper end portion of the first scraper is connected to a first tool holder, the upper end of the first tool holder is connected to a first telescopic cylinder, the first telescopic cylinder is vertically arranged downward, the cylinder body of the first telescopic cylinder is connected to the upper end surface of the door-shaped support plate, the inner bottoms of the front and rear side surfaces of the door-shaped support plate are also respectively provided with a first collecting trough, the bottom of the first collecting trough is connected to a collecting pipe.
[0008] Preferably, the length direction of the first scraper is horizontally arranged along the left-right length direction of the gate-shaped support plate, and the length direction of the first collecting trough is arranged along the length direction of the first scraper.
[0009] Preferably, an upper mold component is provided in the middle of the upper end of the workbench, a rectangular opening is provided on the workbench along its length direction, a movable plate is provided in the rectangular opening along its length direction, the movable plate is connected to the workbench through a lateral displacement mechanism, and the first-station lower mold component and the second-station lower mold component are symmetrically provided on the left and right ends of the upper end surface of the movable plate, and the first-station lower mold component and the second-station lower mold component are alternately cooperated with the upper mold component for stamping.
[0010] Preferably, the upper mold component includes an upper mold, and the upper mold is connected to the workbench through a longitudinal displacement mechanism, and the longitudinal displacement mechanism includes a supporting guide rod arranged vertically upward, a top plate is arranged at the upper end of the supporting guide rod, an upper mold seat is arranged between the top plate and the workbench, and a guide hole matched with the supporting guide rod is arranged on the edge of the upper mold seat, and the top plate and the upper mold seat are connected through a stamping cylinder, and the upper mold is arranged at the middle position of the lower end surface of the upper mold seat, and four supporting guide rods are arranged, and the four supporting guide rods are respectively located at the four corner positions of the upper mold seat, and the four corner positions of the upper mold seat are also respectively provided with guide holes corresponding to the four supporting guide rods.
[0011] Preferably, the oil injection mechanism includes a first-station oil injection mechanism for spraying oil and cooling the mold component under the first station, and a second-station oil injection mechanism for spraying oil and cooling the mold component under the second station, the first-station oil injection mechanism includes a mixing chamber, the mixing chamber includes a first outlet, a first inlet and a second inlet, the first outlet is connected to an oil injection head through an oil injection pipe, the oil injection head is vertically arranged downward, a through hole is vertically arranged in the middle of the upper end surface of the gate-shaped support plate, the oil injection head is located in the through hole, the first inlet is connected to the air outlet end of the air compressor through an air inlet pipe, the second inlet is connected to the oil tank through an oil inlet pipe, an oil pump is also arranged on the oil inlet pipe, and the air compressor, oil tank and oil pump are all located on the upper end surface of the gate-shaped support plate.
[0012] Preferably, two door-shaped support plates are provided, and the two door-shaped support plates are respectively located on the left and right sides of the upper mold component.
[0013] Preferably, the lateral displacement mechanism includes a screw rod, the axial direction of the screw rod is arranged along the length direction of the rectangular opening, the left and right end portions of the screw rod are respectively connected to the left and right inner walls of the rectangular opening through bearings, the screw rod is adapted to be equipped with a ball nut block, a mounting plate is horizontally arranged at the upper end of the ball nut block, the upper end surface of the mounting plate is connected to the lower end surface of the movable plate, a forward and reverse motor for driving the screw rod is arranged at the right end portion of the workbench, a plurality of second support guide rods are also arranged between the left and right inner walls of the rectangular opening, the axial direction of the second support guide rods is arranged along the length direction of the rectangular opening, and a plurality of second guide cylinders adapted to the second support guide rods are arranged on the lower end surface of the mounting plate.
[0014] Preferably, the first-station lower mold component includes a first-station lower mold, the lower end surface of the first-station lower mold is connected to the movable plate through the first-station lower mold base, and the left and right ends of the upper end surface of the first-station lower mold base are respectively vertically upwardly provided with a first vertical baffle and a second vertical baffle, and the upper end surface of the first-station lower mold base is located on the inner side of the first vertical baffle and the second vertical baffle, respectively, and a second cleaning component for scraping off oil stains is provided.
[0015] Preferably, the second cleaning assembly includes a second collecting trough, a second scraper is provided on the upper end of the second collecting trough close to the inner wall of the first vertical baffle, a second telescopic cylinder is vertically upwardly provided on the lower mold seat of the first station, the upper end of the second telescopic cylinder is connected to the lower end surface of the second collecting trough, a collecting guide pipe is also provided at the bottom of the second collecting trough, a guide cylinder adapted to the collecting guide pipe is provided on the lower mold seat of the first station, and the lower end of the collecting guide pipe is connected to a collecting hose.
[0016] Preferably, the second-station lower mold component includes a second-station lower mold, the lower end surface of the second-station lower mold is connected to the movable plate through the second-station lower mold base, and the left and right ends of the upper end surface of the second-station lower mold base are respectively vertically upwardly provided with a third vertical baffle and a fourth vertical baffle, and the upper end surface of the second-station lower mold base is located on the inner side of the third vertical baffle and the fourth vertical baffle, respectively, and a third cleaning component for scraping off oil stains is provided.
[0017] Preferably, the structure of the third cleaning component is the same as that of the second cleaning component.
[0018] Preferably, the upper mold seat is provided with second rectangular openings penetrating up and down on the left and right sides of the upper mold, respectively, and the second rectangular openings are used for the first vertical baffle, the second vertical baffle, the third vertical baffle, and the fourth vertical baffle to pass through.
[0019] Compared with the prior art, the utility model has the following beneficial effects:
[0020] The utility model discloses a mechanical processing auxiliary device, wherein first cleaning components for scraping off oil stains are respectively arranged on the inner sides of the front and rear side surfaces of a door-shaped support plate, and the first scraper can be moved from top to bottom through the operation of a first telescopic cylinder, so as to scrape the oil stains on the inner sides of the front and rear side surfaces of the door-shaped support plate into a first collecting groove, and collect the oil stains through a collecting pipe, thereby realizing the cleaning work of the oil stains on the inner sides of the front and rear side surfaces of the door-shaped support plate, without stopping the equipment, thereby improving the mechanical processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the drawings required for use in the implementation mode are briefly introduced below. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a structural schematic diagram of the utility model.
[0023] Figure 2 It is a schematic diagram of the door-shaped support plate structure of the utility model.
[0024] Figure 3 It is a schematic diagram of the structure of the first cleaning component of the utility model.
[0025] Figure 4 For this utility model Figure 3 A local enlarged schematic diagram of point A.
[0026] Figure 5 For this utility model Figure 3 A partial enlarged schematic diagram of point B.
[0027] Figure 6 It is a schematic diagram of the rectangular opening structure of the utility model.
[0028] Figure 7 It is a schematic diagram of the movable plate structure of the utility model.
[0029] Figure 8 It is a schematic diagram of the structure of the second cleaning component of the utility model.
[0030] Fig. 9 For this utility model Figure 8 A partial enlarged schematic diagram of point C.
[0031] Fig.10 It is a schematic diagram of the structure of the lateral displacement mechanism of the utility model.
[0032] Fig.11 This is a schematic diagram of the second rectangular opening structure of the present invention. DETAILED DESCRIPTION
[0033] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is only a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0035] See also Figure 1-11As shown, a mechanical processing auxiliary device includes a gate-shaped support plate 3 for supporting and installing an oil injection mechanism, the front and rear side plates of the gate-shaped support plate 3 are respectively connected to the front and rear ends of the upper end surface of the workbench 1, and the inner sides of the front and rear side surfaces of the gate-shaped support plate 3 are respectively provided with a first cleaning assembly 6 for scraping oil stains, and the first cleaning assembly 6 includes a first scraper 61, the upper end of the first scraper 61 is connected to a first knife seat 62, the upper end of the first knife seat 62 is connected to a first telescopic cylinder 63, the first telescopic cylinder 63 is vertically arranged downward, and the cylinder body of the first telescopic cylinder 63 is connected to the upper end surface of the gate-shaped support plate 3, and the inner bottom of the front and rear side surfaces of the gate-shaped support plate 3 is also respectively provided with a first collecting groove 64, and the bottom of the first collecting groove 64 is connected to a collecting pipe 65. The length direction of the first scraper 61 is horizontally arranged along the left and right length direction of the gate-shaped support plate 3, and the length direction of the first collecting groove 64 is arranged along the length direction of the first scraper 61. By respectively arranging the first cleaning components for scraping off oil stains on the inner sides of the front and rear side surfaces of the door-shaped support plate, the first scraper can be moved from top to bottom through the operation of the first telescopic cylinder, so that the oil stains on the inner sides of the front and rear side surfaces of the door-shaped support plate can be scraped into the first collecting groove, and the oil stains are collected through the collecting pipe, thereby realizing the cleaning of the inner sides of the front and rear side surfaces of the door-shaped support plate without stopping the equipment, thereby improving the machining efficiency.
[0036] An upper mold component 2 is arranged in the middle of the upper end of the workbench 1, a rectangular opening 9 is arranged on the workbench 1 along its length direction, a movable plate 10 is arranged in the rectangular opening 9 along its length direction, the movable plate 10 is connected to the workbench 1 through a lateral displacement mechanism 11, and the first-station lower mold component 4 and the second-station lower mold component 5 are symmetrically arranged on the left and right ends of the upper end surface of the movable plate 10, and the first-station lower mold component 4 and the second-station lower mold component 5 are alternately cooperated with the upper mold component 2 for stamping.
[0037] The upper mold component 2 includes an upper mold 21, which is connected to the workbench 1 through a longitudinal displacement mechanism. The longitudinal displacement mechanism includes a support guide rod 22 arranged vertically upward, a top plate is arranged at the upper end of the support guide rod, an upper mold seat 23 is arranged between the top plate and the workbench, and a guide hole adapted to the support guide rod is arranged at the edge of the upper mold seat. The top plate and the upper mold seat are connected through a stamping cylinder 24. The upper mold is arranged in the middle of the lower end surface of the upper mold seat. There are four support guide rods, which are respectively located at the four corners of the upper mold seat. The four corners of the upper mold seat are also respectively provided with guide holes corresponding to the four support guide rods. By controlling the operation of the stamping cylinder, the upper mold seat and the upper mold can be driven to move in the longitudinal direction. The four support guide rods can further improve the stability of the upper mold seat during longitudinal movement and improve the stamping effect.
[0038] The oil injection mechanism includes a first-station oil injection mechanism 12 for spraying oil to cool the lower mold component 4 of the first station and a second-station oil injection mechanism 13 for spraying oil to cool the lower mold component 5 of the second station. The first-station oil injection mechanism 12 includes a mixing chamber 121, and the mixing chamber includes a first outlet, a first inlet, and a second inlet. The first outlet is connected to an oil injection head 122 through an oil injection pipe, and the oil injection head is vertically arranged downward. A through hole is vertically arranged in the middle of the upper end surface of the gate-shaped support plate 3, and the oil injection head is located in the through hole. The first inlet is connected to the air outlet end of the air compressor 123 through an air inlet pipe, and the second inlet is connected to the oil tank 124 through an oil inlet pipe. An oil pump is also arranged on the oil inlet pipe. The air compressor, oil tank, and oil pump are all located on the upper end surface of the gate-shaped support plate 3. By respectively arranging a first-station oil spraying mechanism for spraying oil and cooling the first-station lower mold component and a second-station oil spraying mechanism for spraying oil and cooling the second-station lower mold component on the left and right sides of the upper mold component above the workbench, oiling of the first-station lower mold component and the second-station lower mold component can be achieved. When a metal sheet is placed on the first-station lower mold component or the second-station lower mold component, oil can be sprayed on the upper end surface of the metal sheet. After that, when the upper mold component stamps the metal sheet, the oil film on the upper end surface of the metal sheet contacts the upper mold component, thereby cooling the upper mold component. It should be noted that when the part on the lower mold of the first station passes through the first station oil spraying mechanism after stamping, the first station oil spraying mechanism does not work. When the part is removed from the lower mold of the first station, the forward and reverse motors work to move the lower mold of the first station to the bottom of the first station oil spraying mechanism for oiling, and then return to the left end to place the next plate. After placing the plate, wait for the next stamping, and when it moves to the first station oil spraying mechanism, the upper surface of the metal plate is oiled, and then it moves to the bottom of the upper mold component for stamping; the principle of the lower mold of the second station is the same as that of the lower mold of the first station.
[0039] Two gate-shaped support plates 3 are provided, and the two gate-shaped support plates 3 are respectively located on the left and right sides of the upper mold component.
[0040] The lateral displacement mechanism 11 includes a screw rod 111, the axial direction of the screw rod 111 is arranged along the length direction of the rectangular opening 9, the left and right ends of the screw rod are connected to the left and right inner walls of the rectangular opening through bearings, the screw rod is equipped with a ball nut block, the upper end of the ball nut block is horizontally provided with a mounting plate 114, the upper end surface of the mounting plate is connected to the lower end surface of the movable plate 10, the right end of the workbench 1 is provided with a forward and reverse motor 112 for driving the screw rod, and a plurality of second support guide rods 113 are also arranged between the left and right inner walls of the rectangular opening 9, the axial direction of the second support guide rod is arranged along the length direction of the rectangular opening 9, and the lower end surface of the mounting plate is provided with a plurality of second guide cylinders adapted to the second support guide rod. The setting of the lateral displacement mechanism 7 enables the lower mold of the first station and the lower mold of the second station to alternately cooperate with the upper mold for stamping.
[0041] The first-station lower mold component 4 includes a first-station lower mold 41, the lower end surface of the first-station lower mold 41 is connected to the movable plate 10 through a first-station lower mold base 42, and the left and right ends of the upper end surface of the first-station lower mold base 42 are respectively vertically upwardly provided with a first vertical baffle 43 and a second vertical baffle 44, and the upper end surface of the first-station lower mold base 42 is located on the inner side of the first vertical baffle 43 and the second vertical baffle 44, respectively, and a second cleaning component 7 for scraping off oil stains is provided.
[0042] The second cleaning assembly 7 includes a second collecting tank 71, a second scraper 72 is provided on the side of the upper end of the second collecting tank 71 close to the inner wall of the first vertical baffle 43, a second telescopic cylinder 73 is vertically upwardly provided on the lower mold base 42 of the first station, the upper end of the second telescopic cylinder is connected to the lower end surface of the second collecting tank 71, a collecting guide pipe 74 is also provided at the bottom of the second collecting tank, a guide cylinder adapted to the collecting guide pipe 74 is provided on the lower mold base 42 of the first station, and a collecting hose is connected to the lower end of the collecting guide pipe 74. The second collecting tank 71 can be driven to move upward by the operation of the second telescopic cylinder 73, so that the second scraper 72 scrapes the oil stains on the inner side surfaces of the first vertical baffle 43 and the second vertical baffle 44, and collects them through the collecting guide pipe 74 and the collecting hose.
[0043] The second station lower mold component 5 includes a second station lower mold 51, the lower end surface of the second station lower mold 51 is connected to the movable plate 10 through a second station lower mold base 52, and the left and right ends of the upper end surface of the second station lower mold base 52 are respectively vertically upwardly provided with a third vertical baffle 53 and a fourth vertical baffle 54, and the upper end surface of the second station lower mold base 52 is located inside the third vertical baffle 53 and the fourth vertical baffle 54. The third cleaning assembly 8 for scraping off oil stains is respectively provided. The structure of the third cleaning assembly 8 is the same as that of the second cleaning assembly 7.
[0044] The upper mold base is provided with second rectangular openings 25 passing through from top to bottom on the left and right sides of the upper mold, respectively. The second rectangular openings are used for the first vertical baffle, the second vertical baffle, the third vertical baffle and the fourth vertical baffle to pass through.
[0045] The above is only a preferred implementation of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical solution and inventive concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A machining auxiliary device, comprising a gate-shaped support plate (3) for supporting and installing an oil injection mechanism, characterized in that: The front and rear side plates of the door-shaped support plate (3) are respectively connected to the front and rear ends of the upper end surface of the workbench (1); the inner sides of the front and rear side surfaces of the door-shaped support plate (3) are respectively provided with first cleaning components (6) for scraping off oil stains; the first cleaning component (6) comprises a first scraper (61); the upper end of the first scraper (61) is connected to a first knife seat (62); the upper end of the first knife seat (62) is connected to a first telescopic cylinder (63); the first telescopic cylinder (63) is arranged vertically downward; the cylinder body of the first telescopic cylinder (63) is connected to the upper end surface of the door-shaped support plate (3); the inner bottoms of the front and rear side surfaces of the door-shaped support plate (3) are also respectively provided with first collecting grooves (64); the bottom of the first collecting groove (64) is connected to a collecting pipe (65).
2. A machining auxiliary device according to claim 1, characterized in that: The length direction of the first scraper (61) is arranged horizontally along the left-right length direction of the gate-shaped support plate (3), and the length direction of the first collecting trough (64) is arranged along the length direction of the first scraper (61).
3. A machining auxiliary device according to claim 2, characterized in that: An upper mold component (2) is arranged in the middle of the upper end of the workbench (1), a rectangular opening (9) is arranged on the workbench (1) along its length direction, a movable plate (10) is arranged in the rectangular opening (9) along its length direction, the movable plate (10) is connected to the workbench (1) through a lateral displacement mechanism (11), and a first-station lower mold component (4) and a second-station lower mold component (5) are symmetrically arranged at the left and right ends of the upper end surface of the movable plate (10), and the first-station lower mold component (4) and the second-station lower mold component (5) are alternately cooperated with the upper mold component (2) for stamping.
4. A machining auxiliary device according to claim 3, characterized in that: The first station lower mold component (4) comprises a first station lower mold (41), the lower end surface of the first station lower mold (41) is connected to the movable plate (10) via a first station lower mold base (42), and the left and right ends of the upper end surface of the first station lower mold base (42) are respectively provided with a first vertical baffle (43) and a second vertical baffle (44) vertically upward, and the upper end surface of the first station lower mold base (42) is located on the inner side of the first vertical baffle (43) and the second vertical baffle (44) and is respectively provided with a second cleaning component (7) for scraping off oil stains.
5. A machining auxiliary device according to claim 4, characterized in that: The second cleaning assembly (7) comprises a second collecting trough (71), a second scraper (72) being arranged at a side of an upper end of the second collecting trough (71) close to an inner wall of the first vertical baffle (43), a second telescopic cylinder (73) being arranged vertically upward on the lower mold base (42) of the first station, the upper end of the second telescopic cylinder being connected to a lower end surface of the second collecting trough (71), a collecting guide tube (74) being arranged at the bottom of the second collecting trough, a guide cylinder matching the collecting guide tube (74) being arranged on the lower mold base (42) of the first station, and a collecting hose being connected to the lower end of the collecting guide tube (74).
6. A machining auxiliary device according to claim 5, characterized in that: The second-station lower mold component (5) comprises a second-station lower mold (51), the lower end surface of the second-station lower mold (51) is connected to the movable plate (10) via a second-station lower mold base (52), and a third vertical baffle (53) and a fourth vertical baffle (54) are respectively arranged vertically upward at the left and right ends of the upper end surface of the second-station lower mold base (52), and a third cleaning component (8) for scraping off oil stains is respectively arranged on the inner sides of the third vertical baffle (53) and the fourth vertical baffle (54) of the upper end surface of the second-station lower mold base (52).
7. A machining auxiliary device according to claim 6, characterized in that: The structure of the third cleaning component (8) is the same as that of the second cleaning component (7).