Tool for detecting surface of aluminum processing hot-rolled coil
By designing a tool for surface detection of hot rolled coils for aluminum processing, the use of counterweight blocks, cotton cloth and driving parts to achieve precise control of the wipe force and range, the problems of poor detection effect and inconvenient manual operation in the prior art are solved, and the detection efficiency and convenience of use are improved.
Patent Information
- Application Number
- CN202421832216.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-07-31
AI Technical Summary
In the prior art, when the surface of aluminum processing hot rolled coil is detected, the wiping force and wiping range cannot be accurately controlled, resulting in a reduction in the detection effect and manual wiping is required, which is inconvenient to use.
A workpiece for surface inspection of aluminum processing hot rolled coils is designed, including counterweight blocks, cotton cloth and driving parts. The cotton cloth is fixed by elastic belts, and the counterweight blocks are driven back and forth by linear motors and cylinders to ensure that the cotton cloth is evenly wiped on the strip.
It realizes precise control of the wipe force and wipe range, improves the detection effect, reduces manual operation, saves manpower, improves work efficiency, and is easy to use.
Smart Images

Figure CN222830356U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum processing hot rolling, in particular to a tool for detecting the surface of an aluminum processing hot rolled coil. Background Art
[0002] When the hot rolled coil surface is gently wiped with soft materials, some black stains will be left, which is aluminum powder. Aluminum powder is produced by the friction and wear of the rollers on the surface of the rolled product in the deformation zone. The main components are Al2O3, Al powder and a small amount of oily mixture. In serious cases, it affects the control of surface quality in the downstream cold rolling process.
[0003] The amount of aluminum powder attached to the surface of the hot-rolled coil of 5182 can cover material will affect the performance of black silk and black lines in the downstream production process of the coil. Black silk and black lines are one of the most fatal defects of can cover materials. Severe black silk and black lines will cause can leakage. Therefore, it is necessary to quantitatively detect the amount of aluminum powder attached to the surface of the hot-rolled coil. At present, the detection method adopted by our company is to fix cotton cloth under the iron block, and then use the weight of the iron block to wipe back and forth on the surface of the strip. After wiping, the part of the cotton cloth with aluminum powder forms an aluminum powder belt. The aluminum powder belt part is scanned to generate a picture, and then subsequent detection is carried out. The defects of this method are: the worker manually moves the iron block to wipe on the strip, and the wiping force and wiping range cannot be accurately controlled, which reduces the detection effect and is inconvenient to use. Utility Model Content
[0004] The technical problem to be solved by the utility model is to overcome the existing defects and provide a tool for surface inspection of hot-rolled coils in aluminum processing, which can accurately control the wiping force and wiping range to ensure that all strips maintain the same wiping force, wiping speed and wiping range when wiping, thereby improving the detection effect and eliminating the need for manual wiping, thus saving manpower and improving work efficiency. It is easy to use and can effectively solve the problems in the background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a tooling for surface inspection of hot-rolled coils in aluminum processing, comprising a counterweight block, the bottom of which is wrapped with cotton cloth, an elastic belt for fixing the cotton cloth is movablely sleeved on the surrounding side of the counterweight block, and a driving member is provided on the top of the counterweight block for driving the counterweight block to move back and forth.
[0006] As a preferred technical solution of the utility model, a groove is provided on the peripheral side surface of the counterweight block, and the elastic band is movably sleeved inside the groove.
[0007] As a preferred technical solution of the utility model, the driving member includes a mounting seat, a slide rail is installed on the mounting seat, and a linear motor is slidably arranged on the slide rail for driving the counterweight block to move back and forth.
[0008] As a preferred technical solution of the utility model, a longitudinally arranged cylinder is installed on the side of the linear motor, a top plate is provided at the telescopic end of the cylinder, and a telescopic rod connected to the counterweight block is provided on the top plate.
[0009] Compared with the prior art, the beneficial effects of the utility model are:
[0010] The tooling for surface inspection of hot-rolled coils in aluminum processing illustrated in the utility model can accurately control the wiping force and wiping range, ensuring that all strips maintain the same wiping force, wiping speed and wiping range when wiping, thereby improving the inspection effect, eliminating the need for manual wiping, saving manpower, improving work efficiency, and being easy to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a schematic diagram of the structure of the utility model.
[0012] In the figure: 1 counterweight, 2 cotton cloth, 3 groove, 4 elastic band, 5 top plate, 51 telescopic rod, 52 cylinder, 6 slide rail, 61 mounting seat, 62 linear motor. DETAILED DESCRIPTION
[0013] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0014] See also Figure 1 The utility model provides a technical solution: a tool for detecting the surface of hot-rolled coils in aluminum processing, comprising a counterweight 1, the bottom of the counterweight 1 is wrapped with cotton cloth 2, the peripheral side of the counterweight 1 is movably sleeved with an elastic belt 4 for fixing the cotton cloth 2, and the top of the counterweight 1 is provided with a driving member for driving the counterweight 1 to move back and forth. The tool is located on the upper side of the strip to be detected, and the cotton cloth 2 is put on from the lower side of the counterweight 1 and fixed by the elastic belt 4. The driving member drives the counterweight 1 to move, and the counterweight 1 drives the cotton cloth 2 to move back and forth on the strip, so that the cotton cloth 2 wipes the surface of the strip;
[0015] The cotton cloth 2 is removed. Aluminum powder is adhered to the corresponding parts of the cotton cloth 2 and the bottom of the counterweight 1. Then, the parts of the cotton cloth with aluminum powder are scanned and tested subsequently.
[0016] As a preferred technical solution of the utility model, a groove 3 is provided on the peripheral side of the counterweight block 1, and the elastic band 4 is movably sleeved inside the groove 3, which can improve the fixing effect of the cotton cloth 2.
[0017] As a preferred technical solution of the utility model, the driving member includes a mounting seat 61, on which a slide rail 6 is mounted, and on which a linear motor 62 is slidably arranged for driving the counterweight 1 to reciprocate.
[0018] As a preferred technical solution of the utility model, a longitudinally arranged cylinder 52 is installed on the side of the linear motor 62, and a top plate 5 is provided at the telescopic end of the cylinder 52. A telescopic rod 51 connected to the counterweight 1 is provided on the top plate 5. The solenoid valve of the cylinder 52 is opened by controlling the external switch, and the cylinder 52 is extended to move the top plate 5 downward, and the top plate 5 drives the telescopic rod 51 and the counterweight 1 downward until the cotton cloth 2 at the bottom of the counterweight 1 contacts the strip, and the telescopic rod 51 is shortened a certain distance. At this time, the cotton cloth 2 contacts and squeezes the strip under the action of the counterweight 1, ensuring that the force applied to the cotton cloth 2 is fixed.
[0019] The linear motor 62 used in the present invention is a common electronic component in the prior art, and its working method and circuit structure are well-known technologies and will not be described in detail here.
[0020] When using:
[0021] The tooling is located on the upper side of the strip to be tested, and the cotton cloth 2 is put on from the lower side of the counterweight 1, and the cotton cloth 2 is fixed by the elastic band 4;
[0022] Spray the cold rolling oil on the corresponding side of the cotton cloth 2 and the bottom of the counterweight block 1;
[0023] The solenoid valve of the air cylinder 52 is opened by controlling the external switch, and the air cylinder 52 is extended to move the top plate 5 downward, and the top plate 5 drives the telescopic rod 51 and the counterweight 1 to move downward until the cotton cloth 2 at the bottom of the counterweight 1 contacts the strip, and the telescopic rod 51 is shortened by a certain distance, at which time the cotton cloth 2 contacts and squeezes the strip under the action of the counterweight 1;
[0024] The linear motor 62 is controlled by an external switch to move 20 cm and reset, and this action is repeated twice. The linear motor 62 drives the counterweight 1 to move through the cylinder 52, the top plate 5 and the telescopic rod 51, and the counterweight 1 drives the cotton cloth 2 to move back and forth on the strip, so that the cotton cloth 2 wipes the surface of the strip;
[0025] The cotton cloth 2 is removed. Aluminum powder is adhered to the corresponding parts of the cotton cloth 2 and the bottom of the counterweight 1. Then the part of the cotton cloth with aluminum powder is scanned for detection.
[0026] The utility model can accurately control the wiping force and the wiping range, ensuring that all strips maintain the same wiping force, wiping speed and wiping range when wiping, which can improve the detection effect, eliminate the need for manual wiping, save manpower and improve work efficiency, and is easy to use.
[0027] The undisclosed parts in the present utility model are all prior art, and their specific structures, materials and working principles are not described in detail. Although the embodiments of the present utility model have been shown and described, it is understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the attached claims and their equivalents.
Claims
1. A tool for detecting the surface of an aluminum hot-rolled coil, comprising a counterweight (1), characterized in that: The bottom of the counterweight (1) is wrapped with cotton cloth (2), the peripheral side of the counterweight (1) is movably sleeved with an elastic band (4) for fixing the cotton cloth (2), and the top of the counterweight (1) is provided with a driving member for driving the counterweight (1) to reciprocate.
2. The tooling for surface inspection of aluminum hot-rolled coil according to claim 1, characterized in that: A groove (3) is provided on the peripheral side surface of the counterweight block (1), and the elastic band (4) is movably sleeved inside the groove (3).
3. The tooling for surface inspection of aluminum hot-rolled coil according to claim 1, characterized in that: The driving member comprises a mounting seat (61), a slide rail (6) is mounted on the mounting seat (61), and a linear motor (62) is slidably arranged on the slide rail (6) for driving the counterweight (1) to reciprocate.
4. The tooling for surface inspection of aluminum hot-rolled coil according to claim 3, characterized in that: A longitudinally arranged cylinder (52) is mounted on the side of the linear motor (62); a top plate (5) is provided at the telescopic end of the cylinder (52); and a telescopic rod (51) connected to the counterweight (1) is provided on the top plate (5).