Aluminum profile material head collecting device
By designing an aluminum-type material head collection device, and using the cooperation of the material guide groove and the reciprocating driving device, efficient collection of the material head after cutting the end of the aluminum strip is achieved, solving the problems of low production efficiency and safety hazards during collection by workers in the existing methods.
Patent Information
- Application Number
- CN202420389452.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-29
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-02-28
AI Technical Summary
During the processing of aluminum strips, the material heads generated after cutting the ends of aluminum strips need to be collected, but existing methods such as using snakeskin bags for collection, resulting in additional time and actions for collection, affecting the production rhythm and operation safety.
An aluminum-type material head collection device is designed, including a support frame, a placing table, a reciprocating driving device, a storage box and a material guide groove. The material head is guided into the storage box through the material guide groove. The storage box drives the placement table to move quickly through the reciprocating driving device, causing the storage box to shake and improve the storage capacity of the storage box.
This device simplifies the collection process of material heads, improves production efficiency, reduces labor intensity, and effectively reduces the scattering of material heads in the processing workshop, improving the working environment and safety.
Smart Images

Figure CN222830378U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum strip processing, in particular to an aluminum material head collecting device. Background Art
[0002] The processing and production of aluminum bar products generally adopts the method of purchasing standard aluminum alloy bars from raw material manufacturers, putting them into casting machines and using molds for extrusion molding. During the extrusion molding process, a traction machine will clamp one end of the aluminum bar for traction. After extrusion and cooling, a straightening machine will clamp both ends of the aluminum bar for pulling and straightening (stress relief).
[0003] During the production process of aluminum bar products, the ends of the aluminum bar are clamped twice during traction and straightening. Due to the low hardness of the aluminum bar material, clamping causes irreversible damage to the ends of the aluminum bar, so it needs to be cut and removed.
[0004] The material heads generated during the cutting and removal of the ends of the aluminum strips need to be collected and sorted, otherwise the material heads will be scattered in the processing workshop, seriously affecting the working environment and also affecting work production safety.
[0005] At present, the material is collected in snake skin bags, and the workers transfer the material heads to the color skin bags immediately after cutting them. This increases the workload of workers in collecting the material heads during the production process. At the same time, the workers' action of collecting the material heads is also relatively complicated, which affects the production rhythm of the aluminum strip end cutting operation. Therefore, relevant improvements are proposed. Utility Model Content
[0006] The purpose of the utility model is to provide an aluminum material head collecting device, which at least solves the problem that the material heads need to be collected during the cutting operation of the ends of aluminum strips.
[0007] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0008] The aluminum material head collection device includes: a support frame; a placement table, which is arranged above the support frame and is horizontally slidably connected to the support frame, the placement table is provided with a horizontal support plane, and the support plane is provided with a placement groove; a reciprocating drive device, which is arranged on the support frame, and the movable end of the reciprocating drive device is connected to the placement table; a storage box, which is placed in the placement groove, and the top of the storage box is not closed; a material guide trough, which is arranged above the storage box and is used to guide the material heads to fall into the storage box.
[0009] On the basis of the above solution and as a preferred solution of the above solution: a pad for support is provided on the support leg of the support frame, and a mounting hole is provided on the pad.
[0010] On the basis of the above scheme and as a preferred scheme of the above scheme: the support plane is provided with four L-shaped positioning blocks, and the four L-shaped positioning blocks surround and form the placement groove.
[0011] On the basis of the above solution and as a preferred solution of the above solution: the placement table is made of aluminum alloy.
[0012] On the basis of the above scheme and as a preferred scheme of the above scheme: the reciprocating motion driving device is a reciprocating telescopic cylinder.
[0013] On the basis of the above scheme and as a preferred scheme of the above scheme: the placement table is slidably connected to the support frame through a slide rail and slider mechanism.
[0014] On the basis of the above solution and as a preferred solution of the above solution: the lower opening of the material guide trough extends toward the upper middle position of the storage box.
[0015] On the basis of the above scheme and as a preferred scheme of the above scheme: pairs of through-beam photoelectric sensors are arranged on the storage box, and the detection height of the through-beam photoelectric sensors is not lower than the top of the storage box; the through-beam photoelectric sensors are respectively arranged on both sides of the storage basket.
[0016] On the basis of the above scheme and as a preferred scheme of the above scheme: three pairs of the through-beam photoelectric sensors are provided, and the three pairs of the through-beam photoelectric sensors are arranged along the length direction of the storage box.
[0017] On the basis of the above scheme and as a preferred scheme of the above scheme: it also includes a two-color light for alarm prompts.
[0018] In order to solve the problem of needing to collect the material ends when cutting the ends of the aluminum strips, the utility model has the following beneficial effects:
[0019] The aluminum profile material head collecting device of the utility model can be mainly used for collecting the material heads generated when the ends of the aluminum strips are removed during the production process of the aluminum strips.
[0020] When the aluminum profile material head collecting device of the utility model is used, it is integrally arranged on one side of a cutting machine for cutting aluminum alloy (the side in which the material heads fall), and a material guide trough is fixed on the lower side of a support platform of the cutting machine. The material heads after the ends of the aluminum bars are cut can be pushed into the material guide trough by hand, or can be pushed out of the material guide trough by the aluminum bars as the aluminum bars are conveyed forward. The material heads naturally fall into a storage box and are collected under the guidance of the material guide trough. During the collection process, the reciprocating driving device drives the placement table to move back and forth rapidly from time to time or in real time, and the movement of the placement table drives the storage box to shake (screen back and forth), thereby spreading out the material heads accumulated in the middle of the storage box, thereby improving the storage capacity of the storage box.
[0021] Through observation, it is found that when the storage box is full, it can be simply replaced with a new empty storage box.
[0022] The aluminum profile material head collecting device has a simple dropping method when collecting the material heads, and the collecting method is convenient, while the production efficiency during operation is improved and the labor intensity during operation is reduced.
[0023] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the structure of the utility model;
[0025] Figure 2 It is a partial structure diagram of the utility model Figure 1 ;
[0026] Figure 3 It is a partial structure diagram of the utility model Figure 2 ;
[0027] Figure 4 It is an application schematic diagram of the utility model. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present utility model are clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present utility model, rather than all the embodiments.
[0029] See also Figure 1-4 The utility model discloses an aluminum profile material head collecting device. The aluminum profile material head collecting device can be mainly used to collect the material heads generated when removing the ends of the aluminum strips during the production process of the aluminum strips.
[0030] In the embodiments of the present disclosure, see the attached Figure 1-3 The aluminum material head collecting device includes: a support frame 100, a placement table 200, a reciprocating driving device 104, a storage box 300, and a material guide trough 400. The placement table 200 is arranged above the support frame 100 and is horizontally slidably connected to the support frame 100. The placement table 200 is provided with a horizontal support plane 201, and a placement trough 202 is provided on the support plane 201; the reciprocating driving device 104 is arranged on the support frame 100, and the movable end of the reciprocating driving device 104 is connected to the placement table 200; the storage box 300 is placed in the placement trough 202, and the top of the storage box 300 is not closed; the material guide trough 400 is arranged above the storage box 300, and is used to guide the material head to fall into the storage box 300.
[0031] like Figure 4 As shown, when the aluminum profile material head collection device is used, it is integrally arranged on one side of a cutting machine 800 for cutting aluminum alloy, on the side of the material head falling direction, such as between the cutting machine 800 and the conveyor 900 at the rear end. The material guide trough 400 is fixed on the lower side of the support platform of the cutting machine 800. The material head after the end of the aluminum bar is cut can be pushed into the material guide trough 400 by hand, or pushed out of the material guide trough 400 by the aluminum bar as the aluminum bar is conveyed forward. Under the guidance of the material guide trough 400, the material head naturally falls into the storage box 300 and is collected. During the collection process, the reciprocating drive device 104 drives the placement table 200 to reciprocate rapidly from time to time or in real time. The movement of the placement table 200 drives the storage box 300 to shake (screen back and forth), thereby spreading out the material heads accumulated in the middle of the storage box 300, thereby improving the storage capacity of the storage box 300.
[0032] Through observation, after the storage box 300 is full, it can be simply replaced with a new empty storage box 300.
[0033] In the disclosed embodiment, a support plate 102 for support is provided on the support leg 101 of the support frame 100, and a mounting hole 103 is provided on the support plate 102. Since the placing table 200 carries the storage box 300 containing the material heads, the screening movement will generate a relatively strong force, which is easy to cause the overall shaking of the device, so during installation, bolts can be arranged on the ground through the mounting holes 103 for fixed installation.
[0034] In the disclosed embodiment, the support plane 201 is provided with four L-shaped positioning blocks 203, and the four L-shaped positioning blocks 203 surround the placement groove 202. This makes it easy to take and put the storage box 300, and can also reduce weight. In order to further reduce weight, the placement table 200 is made of aluminum alloy, and the L-shaped positioning blocks 203 are made of nylon.
[0035] In the disclosed embodiment, the reciprocating motion driving device 104 is a reciprocating telescopic cylinder, which has a fast response speed, is adaptable to high torque application scenarios, has low cost, and has high use effect.
[0036] In the present disclosure, Figure 2 As shown, the placement table 200 is slidably connected to the support frame 100 via a slide rail and slider mechanism 500 .
[0037] In the disclosed embodiment, the lower opening 401 of the material guide trough 400 extends toward the middle of the storage box 300. In this way, when the material falls, it falls in the middle of the storage box 300 and is easier to be shaken and spread.
[0038] Furthermore, a pair of through-beam photoelectric sensors 600 are arranged on the storage box 300, and the detection height of the through-beam photoelectric sensors 600 is not lower than the top of the storage box 300; the through-beam photoelectric sensors 600 are arranged on both sides of the storage basket. The stacking height of the material head is determined by the sensor. After further setting a two-color light 700 for alarm prompts, as shown in FIG. Figure 4 In the application shown, when it is determined that the storage box 300 is full (the accumulation of material heads triggers the through-beam photoelectric sensor 600), the dual spotlights may give a yellow light prompt (it may be a green light when not triggered), and a new storage box 300 may be replaced at this time.
[0039] Furthermore, three pairs of through-beam photoelectric sensors 600 are provided, and the three pairs of through-beam photoelectric sensors 600 are arranged along the length direction of the storage box 300. The middle through-beam photoelectric sensor 600 is usually triggered by the material head falling from the material guide trough 400, and the triggering side can be controlled, that is, the storage box 300 is shaken once or multiple times. If at least two pairs of through-beam photoelectric sensors 600 are triggered after shaking (there are obstacles), it can be determined that the storage box 300 is full.
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. Aluminum profile material head collection device, characterized in that: include: Support frame; A placement table is arranged above the support frame and is horizontally slidably connected to the support frame. The placement table is provided with a horizontal support plane, and a placement groove is provided on the support plane; A reciprocating driving device is arranged on the supporting frame, and a movable end of the reciprocating driving device is connected to the placing table; A storage box is placed in the placement slot, and the top of the storage box is not closed; A material guide trough, which is arranged above the storage box and is used to guide the material heads to fall into the storage box; The storage box is provided with a pair of through-beam photoelectric sensors, the detection height of which is not lower than the top of the storage box; the through-beam photoelectric sensors are respectively provided on both sides of the storage basket; The three pairs of through-beam photoelectric sensors are arranged, and the three pairs of through-beam photoelectric sensors are arranged along the length direction of the storage box.
2. The aluminum profile head collecting device according to claim 1, characterized in that: The legs of the support frame are provided with a pad for support, and the pad is provided with a mounting hole.
3. The aluminum profile material head collecting device according to claim 1, characterized in that: The support plane is provided with four L-shaped positioning blocks, and the four L-shaped positioning blocks surround and form the placement groove.
4. The aluminum profile head collecting device according to claim 1, characterized in that: The placing table is made of aluminum alloy.
5. The aluminum profile head collecting device according to claim 1, characterized in that: The reciprocating motion driving device is a reciprocating telescopic cylinder.
6. The aluminum profile head collecting device according to claim 1, characterized in that: The placement platform is slidably connected to the support frame via a slide rail and slider mechanism.
7. The aluminum profile head collecting device according to claim 1, characterized in that: The lower opening of the material guiding trough extends upward toward the middle position of the storage box.
8. The aluminum profile head collecting device according to claim 1, characterized in that: Also included is a two-color light for alarm indication.