Aluminum alloy plate bending device for industrial aluminum alloy profile

By designing an aluminum alloy sheet bending device including a cleaning mechanism and a bending mechanism, the problem of inconvenient cleaning and lack of heating function in the prior art is solved, and efficient cleaning and heating of the aluminum alloy sheet surface is achieved, bending strength is improved, and breakage is avoided.

CN222830424UActive Publication Date: 2025-05-06JIANGXI FENGAN ALUMINUM CO LTD
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Patent Information

Application Number
CN202421809594.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-05-06
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

The existing aluminum alloy sheet bending devices are inconvenient for surface cleaning during use and lack heating functions, which leads to the aluminum alloy sheet being easily broken and cannot meet the usage requirements.

Method used

An aluminum alloy sheet bending device including a cleaning mechanism and a bending mechanism is designed. The cleaning mechanism realizes the flushing and heating of the surface of the aluminum alloy sheet through components such as water tanks, heating plates and spray heads; the bending mechanism realizes the precise bending of the aluminum alloy sheet through components such as motors, rotating shafts and limiting plates.

Benefits of technology

This device can effectively clean the surface of aluminum alloy sheet, remove impurities, and improve the bending strength of aluminum alloy sheet through heating function, avoid breakage, and meet the usage requirements.

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Abstract

The utility model discloses an aluminum alloy plate bending device for industrial aluminum alloy profiles, which comprises a workbench, a cleaning mechanism is arranged on one side of the workbench, the cleaning mechanism comprises a water tank, a waterproof electric cylinder is fixedly connected to one side of the water tank, a connecting block is fixedly connected to one side of the waterproof electric cylinder, and the connecting block is fixedly connected to the other side of the water tank. And one side of the connecting block is fixedly connected with a heating plate, the bottom of the front face of the water tank communicates with a pump, and the front face of the pump communicates with a drainage pipe. According to the aluminum alloy plate bending device for the industrial aluminum alloy profile, by arranging the cleaning mechanism, after the bent part of an aluminum alloy plate enters the inner cavity of the water tank, a pump machine is started, water at the bottom of the inner cavity of the water tank is pumped out, then the water is sprayed to the surface of the aluminum alloy plate through a drainage pipe and a spray head, and the surface of the aluminum alloy plate is washed; and in the left-right moving process of the aluminum alloy plate, the brush rod can brush the surface of the aluminum alloy plate, and impurities are brushed down.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy plate bending, in particular to an aluminum alloy plate bending device for industrial aluminum alloy profiles. Background Art

[0002] Aluminum alloy sheet is an industrial building material, which is used in various industries according to different materials. It can be divided into two categories according to the surface treatment method: non-painted products and painted products. The industries using it include aircraft structures, rivets, missile components, truck wheels, packaging and insulation aluminum foil, heat exchangers, bulkheads, wing ribs, wing beams, etc.

[0003] According to the patent document: CN219503491U, an aluminum alloy sheet bending device for industrial aluminum alloy profiles is disclosed, including a workbench, an angle line is fixedly installed on the workbench, a rotating disk is provided on the workbench and located within the angle line, a power component for driving the rotating disk to rotate is provided at the bottom of the workbench, arrows are symmetrically fixedly installed on both sides of the rotating disk, and a fixed column is fixedly installed at the center position of the top of the rotating disk. The utility model ensures that aluminum alloy sheets of different thicknesses can be bent by arranging a driving component, a threaded component, a rotating disk, a fixed column, an extrusion plate, a baffle, a motor, an arrow, a rotating disk and an angle line, without changing the bending mold, and is simple to operate, avoiding wasting time for personnel, ensuring that during the bending process of the aluminum alloy sheet, personnel can directly determine the angle to be bent at any time with the naked eye, and personnel can bend the aluminum alloy sheet into angles other than 30°, 45°, 90° and 180°.

[0004] At present, the traditional aluminum alloy sheet bending device is not convenient to clean the surface of the aluminum alloy sheet during daily use. The particulate impurities attached to the surface of the aluminum alloy sheet will affect the bending work. In addition, it does not have a heating function, which makes the aluminum alloy sheet easy to break and cannot meet the use requirements. Utility Model Content

[0005] The utility model aims to solve the deficiencies of the prior art and provide an aluminum alloy sheet bending device for industrial aluminum alloy profiles to achieve a good bending effect.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an aluminum alloy sheet bending device for industrial aluminum alloy profiles, comprising a workbench, a cleaning mechanism is arranged on one side of the workbench, the cleaning mechanism comprises a water tank, a waterproof electric cylinder is fixedly connected to one side of the water tank, a connecting block is fixedly connected to one side of the waterproof electric cylinder, a heating plate is fixedly connected to one side of the connecting block, a pump is connected to the bottom of the front side of the water tank, a drain pipe is connected to the front side of the pump, a nozzle is connected to one side of the drain pipe, and a brush rod is fixedly connected to the left side of the inner wall of the water tank.

[0007] Preferably, a limit adjustment mechanism is arranged on the right side of the top of the workbench, and the limit adjustment mechanism comprises a rectangular plate, the bottom of the rectangular plate is fixedly connected to the workbench, the right side of the rectangular plate is fixedly connected to a first motor, the output end of the first motor is fixedly connected to a screw rod, the surface of the screw rod is threadedly connected to an adjusting rod, the bottom of the adjusting rod is fixedly connected to a connecting frame, the top of the adjusting rod is fixedly connected to an electric push rod, and the bottom of the electric push rod is fixedly connected to a pressure plate.

[0008] Preferably, a bending mechanism is provided on the left side of the top of the workbench, and the bending mechanism includes a second motor, the output end of the second motor is fixedly connected to a rotating shaft, the bottom of the rotating shaft is fixedly connected to a fixing plate, the inner cavity of the fixing plate is threadedly connected to a bolt, the top of the bolt is movably connected to an adjusting block through a bearing, one side of the adjusting block is fixedly connected to a limiting plate, and the top of the limiting plate is fixedly connected to an inclination sensor.

[0009] Preferably, a filter plate is inserted into the bottom of the back side of the water tank, and connecting rods are fixedly connected to both sides of the top of the front and back sides of the water tank, and the surface of the connecting rods is slidably connected to the workbench.

[0010] Preferably, an electric telescopic rod is fixedly connected to the bottom of the workbench, a support plate is fixedly connected to the bottom of the electric telescopic rod, and the left side of the top of the support plate is fixedly connected to the water tank.

[0011] Preferably, the front side and the rear side of the top of the pressing plate are both fixedly connected with vertical columns, and the surfaces of the vertical columns are slidably connected to the adjusting rod.

[0012] Preferably, a slide rod is fixedly connected to one side of the adjustment block, and the surface of the slide rod is slidably connected to the fixed plate, and a fixed seat is fixedly connected to one side of the second motor, and the bottom of the fixed seat is fixedly connected to the workbench.

[0013] Compared with the prior art, the beneficial effects of the utility model are:

[0014] 1. By setting a limit adjustment mechanism, the aluminum alloy plate is placed at the bottom of the inner surface of the connecting frame, and then the electric push rod is started to drive the pressure plate to move, and the pressure plate is limited to the aluminum alloy plate. Then the first motor is started to drive the screw rod to rotate, and the screw rod drives the adjustment rod to move, which can drive the aluminum alloy plate to move, so as to facilitate the left and right adjustment of the position of the aluminum alloy plate.

[0015] 2. By setting up a cleaning mechanism, after the bending part of the aluminum alloy plate enters the inner cavity of the water tank, start the pump to pump out the water at the bottom of the inner cavity of the water tank, and then spray the water to the surface of the aluminum alloy plate through the drain pipe and the nozzle to rinse the surface of the aluminum alloy plate. In addition, when the aluminum alloy plate moves left and right, the brush rod will brush the surface of the aluminum alloy plate to brush off impurities. After cleaning, move the bending part to correspond to the heating plate, and then start the heating plate and the waterproof electric cylinder. The waterproof electric cylinder drives the connecting block to move, and the connecting block drives the heating plate to move, so that the heating plate contacts the aluminum alloy plate to heat the bending part.

[0016] 3. By setting up the bending mechanism, after heating, the bending part of the aluminum alloy plate is moved to the top of the rotating shaft, and then the bolt is rotated. The bolt drives the adjusting block to move, and the adjusting block drives the limit plate to move to fix the aluminum alloy plate. Then, the inclination value is set through the external PLC controller, and the second motor is started. The second motor drives the rotating shaft to rotate and the limit plate to rotate at the same time, so that the aluminum alloy plate can be bent. After the inclination sensor detects that the inclination value is the same as the set value, the PLC controller will control the second motor to stop working, and the bending work can be completed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the water tank of the utility model;

[0019] Figure 3 It is a partial three-dimensional structural schematic diagram of the cleaning mechanism of the utility model;

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the limit adjustment mechanism of the utility model.

[0021] In the figure: 1. workbench; 2. cleaning mechanism; 201. water tank; 202. waterproof electric cylinder; 203. connecting block; 204. heating plate; 205. nozzle; 206. drain pipe; 207. pump; 208. brush rod; 209. connecting rod; 210. filter plate; 211. electric telescopic rod; 212. support plate; 3. limit adjustment mechanism; 301. rectangular plate; 302. first motor; 303. screw rod; 304. adjusting rod; 305. connecting frame; 306. electric push rod; 307. pressing plate; 4. bending mechanism; 401. second motor; 402. rotating shaft; 403. fixing plate; 404. bolt; 405. adjusting block; 406. limit plate; 407. inclination sensor. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1 , Figure 2 , Figure 3 and Figure 4 The utility model provides a technical solution: an aluminum alloy plate bending device for industrial aluminum alloy profiles, comprising a workbench 1, a cleaning mechanism 2 is arranged on one side of the workbench 1, the cleaning mechanism 2 comprises a water tank 201, a waterproof electric cylinder 202 is fixedly connected to one side of the water tank 201, a connecting block 203 is fixedly connected to one side of the waterproof electric cylinder 202, a heating plate 204 is fixedly connected to one side of the connecting block 203, a pump 207 is connected to the bottom of the front of the water tank 201, and a drain is connected to the front of the pump 207. The water pipe 206 is connected to one side of the drain pipe 206 with a nozzle 205, and the left side of the inner wall of the water tank 201 is fixedly connected with a brush rod 208. By setting the cleaning mechanism 2, after the bending part of the aluminum alloy plate enters the inner cavity of the water tank 201, the pump 207 is started to pump out the water at the bottom of the inner cavity of the water tank 201, and then the water is sprayed onto the surface of the aluminum alloy plate through the drain pipe 206 and the nozzle 205 to rinse the surface of the aluminum alloy plate. In addition, when the aluminum alloy plate moves left and right, the brush rod 208 will clean the aluminum alloy plate. The surface of the aluminum alloy plate is brushed to remove impurities. After cleaning, the bending part is moved to correspond to the heating plate 204, and then the heating plate 204 and the waterproof electric cylinder 202 are started. The waterproof electric cylinder 202 drives the connecting block 203 to move, and the connecting block 203 drives the heating plate 204 to move, so that the heating plate 204 contacts the aluminum alloy plate to heat the bending part; the bottom of the back of the water tank 201 is plugged with a filter plate 210, and both sides of the front and back tops of the water tank 201 are fixedly connected with connecting rods 209, which are connected The surface of the rod 209 is slidably connected to the workbench 1. By setting the filter plate 210, the reflux water is filtered to prevent impurities in the water from entering the inner cavity of the pump 207; the bottom of the workbench 1 is fixedly connected with an electric telescopic rod 211, and the bottom of the electric telescopic rod 211 is fixedly connected with a support plate 212, and the left side of the top of the support plate 212 is fixedly connected to the water tank 201. By setting the electric telescopic rod 211 and the support plate 212, the height of the water tank 201 can be easily adjusted, thereby facilitating subsequent bending work.

[0024] See also Figure 1 and Figure 4A limit adjustment mechanism 3 is arranged on the right side of the top of the workbench 1. The limit adjustment mechanism 3 comprises a rectangular plate 301. The bottom of the rectangular plate 301 is fixedly connected to the workbench 1. A first motor 302 is fixedly connected to the right side of the rectangular plate 301. A screw rod 303 is fixedly connected to the output end of the first motor 302. An adjusting rod 304 is threadedly connected to the surface of the screw rod 303. A connecting frame 305 is fixedly connected to the bottom of the adjusting rod 304. An electric push rod 306 is fixedly connected to the top of the adjusting rod 304. A pressing plate 307 is fixedly connected to the bottom of the electric push rod 306. By setting the limit adjustment mechanism 3, the aluminum alloy plate is placed on the connecting frame 305. The bottom of the inner surface of the receiving frame 305 is then started, and the electric push rod 306 is used to drive the pressure plate 307 to move. The aluminum alloy plate is limited by the pressure plate 307, and then the first motor 302 is started, and the screw rod 303 is driven to rotate by the first motor 302, and the screw rod 303 drives the adjusting rod 304 to move, so as to drive the aluminum alloy plate to move, so as to facilitate the left and right adjustment of the position of the aluminum alloy plate; the front and rear sides of the top of the pressure plate 307 are fixedly connected with vertical columns, and the surface of the vertical columns is slidably connected to the adjusting rod 304. By setting the vertical columns, the operation of the pressure plate 307 is stabilized, and the pressure plate 307 is balanced and supported.

[0025] See also Figure 1 A bending mechanism 4 is arranged on the left side of the top of the workbench 1, and the bending mechanism 4 includes a second motor 401, and the output end of the second motor 401 is fixedly connected to a rotating shaft 402, and the bottom of the rotating shaft 402 is fixedly connected to a fixing plate 403, and the inner cavity of the fixing plate 403 is threadedly connected to a bolt 404, and the top of the bolt 404 is movably connected to an adjusting block 405 through a bearing, and one side of the adjusting block 405 is fixedly connected to a limiting plate 406, and the top of the limiting plate 406 is fixedly connected to an inclination sensor 407. By setting the bending mechanism 4, after heating, the bending part of the aluminum alloy sheet is moved to the top of the rotating shaft 402, and then the bolt 404 is rotated, and the bolt 404 drives the adjusting block 405 to move, and the adjusting block 405 drives the limiting plate 406 to move, The aluminum alloy plate is fixed, and then the inclination value is set through the external PLC controller, and the second motor 401 is started. The second motor 401 drives the rotating shaft 402 to rotate, and at the same time, the limit plate 406 is rotated, so that the aluminum alloy plate can be bent. After the inclination sensor 407 detects that the inclination value is the same as the set value, the PLC controller will control the second motor 401 to stop working, and the bending work can be completed; one side of the adjustment block 405 is fixedly connected with a sliding rod, and the surface of the sliding rod is slidably connected to the fixed plate 403, one side of the second motor 401 is fixedly connected with a fixed seat, and the bottom of the fixed seat is fixedly connected to the workbench 1, and by setting the fixed seat, the operation of the second motor 401 is stabilized, and the second motor 401 is limited.

[0026] Working principle: by setting the limit adjustment mechanism 3, the aluminum alloy plate is placed at the bottom of the inner surface of the connecting frame 305, and then the electric push rod 306 is started, and the electric push rod 306 drives the pressure plate 307 to move, and the pressure plate 307 limits the position of the aluminum alloy plate, and then the first motor 302 is started, and the first motor 302 drives the screw rod 303 to rotate, and the screw rod 303 drives the adjustment rod 304 to move, so that the aluminum alloy plate can be driven to move, and the position of the aluminum alloy plate can be adjusted left and right conveniently;

[0027] By setting the cleaning mechanism 2, after the bending part of the aluminum alloy plate enters the inner cavity of the water tank 201, the pump 207 is started to pump out the water at the bottom of the inner cavity of the water tank 201, and then the water is sprayed onto the surface of the aluminum alloy plate through the drain pipe 206 and the nozzle 205 to rinse the surface of the aluminum alloy plate, and in the process of the aluminum alloy plate moving left and right, the brush rod 208 will brush the surface of the aluminum alloy plate to brush off the impurities. After cleaning, the bending part is moved to correspond to the heating plate 204, and then the heating plate 204 and the waterproof electric cylinder 202 are started, and the waterproof electric cylinder 202 drives the connecting block 203 to move, and the connecting block 203 drives the heating plate 204 to move, so that the heating plate 204 contacts with the aluminum alloy plate to heat the bending part;

[0028] By setting the bending mechanism 4, after heating, the bending part of the aluminum alloy plate is moved to the top of the rotating shaft 402, and then the bolt 404 is rotated, the bolt 404 drives the adjusting block 405 to move, and the adjusting block 405 drives the limiting plate 406 to move, so as to fix the aluminum alloy plate. Then, the inclination value is set through the external PLC controller, and the second motor 401 is started. The second motor 401 drives the rotating shaft 402 to rotate, and at the same time, the limiting plate 406 is rotated, so that the aluminum alloy plate can be bent. After the inclination sensor 407 detects that the inclination value is the same as the set value, the PLC controller will control the second motor 401 to stop working, and the bending work can be completed.

[0029] The above is the working process of the entire device, and the contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.

[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An aluminum alloy sheet bending device for industrial aluminum alloy profiles, characterized in that: The invention comprises a workbench (1), a cleaning mechanism (2) is arranged on one side of the workbench (1), the cleaning mechanism (2) comprises a water tank (201), a waterproof electric cylinder (202) is fixedly connected to one side of the water tank (201), a connecting block (203) is fixedly connected to one side of the waterproof electric cylinder (202), a heating plate (204) is fixedly connected to one side of the connecting block (203), a pump (207) is connected to the bottom of the front of the water tank (201), a drain pipe (206) is connected to the front of the pump (207), a nozzle (205) is connected to one side of the drain pipe (206), and a brush rod (208) is fixedly connected to the left side of the inner wall of the water tank (201).

2. The aluminum alloy sheet bending device for industrial aluminum alloy profiles according to claim 1, characterized in that: A limit adjustment mechanism (3) is arranged on the right side of the top of the workbench (1), and the limit adjustment mechanism (3) comprises a rectangular plate (301), the bottom of the rectangular plate (301) is fixedly connected to the workbench (1), the right side of the rectangular plate (301) is fixedly connected to a first motor (302), the output end of the first motor (302) is fixedly connected to a lead screw (303), the surface of the lead screw (303) is threadedly connected to an adjustment rod (304), the bottom of the adjustment rod (304) is fixedly connected to a connecting frame (305), the top of the adjustment rod (304) is fixedly connected to an electric push rod (306), and the bottom of the electric push rod (306) is fixedly connected to a pressing plate (307).

3. The aluminum alloy sheet bending device for industrial aluminum alloy profiles according to claim 1, characterized in that: A bending mechanism (4) is provided on the left side of the top of the workbench (1), and the bending mechanism (4) comprises a second motor (401), the output end of the second motor (401) is fixedly connected to a rotating shaft (402), the bottom of the rotating shaft (402) is fixedly connected to a fixing plate (403), the inner cavity of the fixing plate (403) is threadedly connected to a bolt (404), the top of the bolt (404) is movably connected to an adjusting block (405) via a bearing, one side of the adjusting block (405) is fixedly connected to a limiting plate (406), and the top of the limiting plate (406) is fixedly connected to an inclination sensor (407).

4. The aluminum alloy sheet bending device for industrial aluminum alloy profiles according to claim 1, characterized in that: A filter plate (210) is inserted into the bottom of the back side of the water tank (201), and connecting rods (209) are fixedly connected to both sides of the top of the front and back sides of the water tank (201), and the surface of the connecting rod (209) is slidably connected to the workbench (1).

5. The aluminum alloy sheet bending device for industrial aluminum alloy profiles according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to an electric telescopic rod (211), the bottom of the electric telescopic rod (211) is fixedly connected to a support plate (212), and the left side of the top of the support plate (212) is fixedly connected to the water tank (201).

6. The aluminum alloy sheet bending device for industrial aluminum alloy profiles according to claim 2, characterized in that: The front side and the rear side of the top of the pressing plate (307) are both fixedly connected with vertical columns, and the surfaces of the vertical columns are slidably connected to the adjustment rod (304).

7. The aluminum alloy sheet bending device for industrial aluminum alloy profiles according to claim 3, characterized in that: One side of the adjustment block (405) is fixedly connected to a sliding rod, and the surface of the sliding rod is slidably connected to the fixed plate (403); one side of the second motor (401) is fixedly connected to a fixing seat, and the bottom of the fixing seat is fixedly connected to the workbench (1).

Citation Information

Patent Citations

  • Aluminum alloy plate bending device for industrial aluminum alloy profile

    CN219503491U